Been watching these videos for months. I am now convinced there is not a dial indicator in this entire country. Not taking away from what they do, it just amazes me.

@nigelpearson2976

Жыл бұрын

Dial indicators are too fragile. If you can afford one, you have to treat it well?

@velcroman11

Жыл бұрын

When you don’t have what you need, you learn to do it without it. Home spun.

@Raveseeker

Жыл бұрын

I want to learn how to do things like that. Not doing things by rote, but how to make hand tools for every purpose. Let us return to the era of the slide rule and the tool-and-die: CAD and injection molding makes you soft.

@timdickson5531

Жыл бұрын

There doesn't appear to be a lot of PPE either, not even cheap safety glasses. Their work is incredible but I don't imagine they'd get a lot in compensation if they lost an eye or two

@unclegeorgesspeedandfeed

Жыл бұрын

Hell I'm still looking for a table in most of these videos. Your asking for a lot

Installed these on a riding mower kzread.infoUgkxetgfkJxfdT_B2vGYP-uNTLaBbim9OKTD . They were sharp out of the box, although I've never liked blade edges that were coated...not quite as sharp as I personally want. Using my belt sander, I removed the coating from the cutting edges and refined the edge enough to shave with them. So far, after three runs, these blades are holding up as expected. Even after hitting a few fallen 1/2 inch or so branches, the edges are still sharp as heck. No edge dings, no warping, etc. As far as installing them, the cutouts were of the proper size and shape to fit my aging Craftsman mower. Very satisfied.

@ClaireLi-su9rt

22 күн бұрын

Sir,I think if you want any endless diamond wire loop and endless diamond wire loop saw, you could contact with me any time~the machine is really cool!

Marvellous video, my late father would have loved it. He was a model engineer in his spare time, but refused to buy in steel stock or castings for his traction engines. Every thing had to be made from scrap materials and his workshop was similar to this but on a smaller scale.

@thlee3

2 ай бұрын

legend

Amazing work being turned out on old beat up machines. I began my working life in tool and die making back in the late 1970's but left the field once manufacturing began drying up here in the states. I remember cutting gears using a dividing head as is shown in the video. You did not want to be distracted cutting gears.

As a 35yr Journeyman Machine Repairman , The noises that Lathe was making had me wincing and looking for my safety glasses ! And Junior on the tail stock with a pipe ! good thing he knows how to make a gear ! And that old No2 Knee Mill !!!!! Bravo to all his tooling and fixtures !!!!

Базирование на оправке впечатлило🤦‍♀️ А особенно - индикаторный кувалдоскоп👏👏👏

@MyRestlessDreams

2 жыл бұрын

Мне понравилось, как он рулеткой диаметр промерял

@__Goodwin__

2 жыл бұрын

А люфт на кривом валу фрезера? Там везде супер высокая точность. Ну и сверление тупым сверлом с использованием монтировки в задней бабке ....

@user-op6fi3ss5c

2 жыл бұрын

Заточка фрезы - огонь

@-2235

2 жыл бұрын

а мне понравилась рулетка.

@filipo4ek

2 жыл бұрын

Мда, рулетка -ваще огонь. Но ничего страшного, скоро так же будем делать на таких же разъёбанных станках.

I've been a machinist for the last 32 years. This is getting it done. Respect

@philipketchell8369

2 жыл бұрын

Well said mate, over here in the Philippines I can go to a roadside machine shop and he'll make me anything.

@urielcrooks6431

Жыл бұрын

I bet you wear safety classes And don't put your hand around the machine

@jetcity7156

Жыл бұрын

@@urielcrooks6431 you are correct.

@mrschnider6521

Жыл бұрын

why are their tools so crappy over there, everything looks dirty, its like they refuse to repair anything untill it completely breaks. Here in the states, we typically maintain our property and equipment. We repaint our homes when the paint is no longer good, if a door is broken we replace it. There it looks like they just hang up an out of order indefinitely sign and leave it untill one day the entire building just gets condemn.

@martinlyhagen6166

6 ай бұрын

@@mrschnider6521 This is what europeans says about US. It's like the country stayed in the 1950's...

What a mass! What a big sacrifice! What a pain! What a tenacious man! I take off my hat to you brave man!👏👏👏👏👏

They do astonishingly well with the old clapped out machinery they have to use. I was especially impressed with the high precision measuring with a tape measure.

@TheofficialPr0

2 жыл бұрын

I saw that and imediately instinctively grabbed my head

@Esuper1

2 жыл бұрын

The guy moonlights as a tailor's assistant.

@bonzai2380

2 жыл бұрын

The machinery doesn’t look like is maintained or oiled for that matter. It’s no wonder looks and runs like junk. Just because the part looks nice I’m sure it it isn’t dimensionally accurate.

@1123pawel

2 жыл бұрын

They use old machines because it is perfectly acceptable and and effective. Anyone with training or experience can 'measure' 0.5mm confidently by eye. How stupid would you be to measure a rough diameter with a precision instrument.

@nutterireland

2 жыл бұрын

@@Esuper1 haha

You know. Just got to say. If you have never tried anything like this then you have no idea all the details that go in to just learning the process let alone doing it right, better, and perfecting your skill to the best of your abilities with limited tools and technology. That's awesome great job made me smile.

@gussygoro2469

2 жыл бұрын

A giant lathe and horizontal mill with dividing head isn't what anyone should call limited tools.

@bjsbrixey8120

2 жыл бұрын

@@gussygoro2469 and I better he built it from parts or could. I'm happy for him.

@rustyshakleford5230

2 жыл бұрын

Like when your last tooth comes out as a baby tooth and you check the math and you did everything correct? Then you do it again and end up with 47 perfect teeth and one baby tooth again? Only to find out their was a tiny metal chip in the dividing head throwing everything off by about a thou.... Next time Im gonna spend the $250 on a proper hob.

@xjjtvx2533

2 жыл бұрын

@@rustyshakleford5230 you good bro?

@thomasbarlow4223

2 жыл бұрын

@@xjjtvx2533 haha right.... sounds like dementia

As a red seal of machinist of 28 years, I find myself both appalled and amazed at same time watching this.

A thumbs-up is truly Universal. These fellows do excellent work. It's amazing the quality that they can achieve with machines that have seen better days. Best regards Bobs from Virginia USA

it never ceases to amaze me what people can do with machines that are this old, i mean as long as the ways are straight and the gibs are tight thats all you need. I once had a job doing centerless grinding on ceramic parts, and the machine i used to hold tenths on was like 50 or 60 years old and completely worn out. In fact every machine in that shop was worn out haha but we still made good parts.

Когда это смотришь из глаз течет кровь

@abdelmajeedabdallah1397

2 жыл бұрын

هذا لأنك انسان تقدر من يتعب ويبدع من أجل لقمه العيش انا ايضا تاثرت

@alexs0171

2 жыл бұрын

Особенно на выставление заготовки на валу и кривой вал фрезерного станка

What's funny is i come home from work, to sit down and watch other people work.....

Can you imagine the things these guys could achieve with a fully furnished modern workshop?.. Awesome, True engineer craftsmen. .!

@user-xb1ht4py2v

Жыл бұрын

You assume that they would have even the slightest clue how to use proper tools and setup fixtures. I am pretty sure that assumption is WAAAY off.

@Honzishek

Жыл бұрын

man whole modern world did it this way maybe in early 1900´ so you are absolutely out of the reasonable think . Europe can travel to space build nuclear plants, and many else, and in this country they can made a gear from scrap. That is some serious achieve. And if you think some old grandad without proper equipment is some high valuable.... The precision of this is sadly hillarious . :D Plenty of people around the world can do the exactly same think, but why they should ?. when there is much more efficient way.

@user-xb1ht4py2v

Жыл бұрын

@@Honzishek i have no idea what you are saying.

@Honzishek

Жыл бұрын

@@user-xb1ht4py2v obvioisly

@zeddybuddy8619

Жыл бұрын

@@Honzishek brooo 💀💀💀💀

"What grade of steel is that?" "Yes"

@mrplow3874

2 жыл бұрын

It’s called job security. They’ll be back.

@Mr_Chuckles

2 жыл бұрын

yeah was wondering the same thing, considering how oxidized the starting metal was I'd say those gears will be rusted very soon. At least its pretty dry in India generally...although if these are destined for a ship...

@Mr_Chuckles

2 жыл бұрын

@/k/onnoisseur oh did not know that. I suppose they can just keep them lubed up and should prolong the life

@aquimanhero6751

2 жыл бұрын

He took it out of the freezer. It is gallium maybe 90%.

@m_a_s6069

2 жыл бұрын

It's "High strength sheet".

Everything is moving, wobbling, shaking and vibrating. Very impressive results with the tooling involved. Imagine what these people could do with a little more training and some modern equipment.

@windage

2 жыл бұрын

they would be like we Americans..on welfare and their smart phone

@MrFas4wd

2 жыл бұрын

All the health & safety rules would hinder their work and they’d either quit out of frustration or get sacked for continuous flouting of the rules

@mrplow3874

2 жыл бұрын

@@windage ngl, you had me in the first half. Lol

@magicalphones

2 жыл бұрын

Charge more money for parts that are actually within tolerance.

@1123pawel

2 жыл бұрын

@@magicalphones Charge more money? If parts are not within tolerance, you get no money. Clearly you lack basic knowledge on this topic.

Loved how he changed the lathe speed. Dope! True craftmanship. Salute. 👍

I commend these guys for using what they have to work with! I had to laugh though, tape measure and bit chatter.. Eeeewww that bit chatter sound gets me... Will the parts work though? Likely yes, for awhile anyway. If the gears don't have a lot of load and reversals of spin maybe a long time. I give 'em a thumbs up for doing what they gotta' do to make something run with just what they have to work with!👍👍👍

@mkrp4

3 ай бұрын

I am making a bit chatter too! kzread.info/dash/bejne/Y4uhwa6An63Hp6w.html

Техники безопасности совсем нет, пока я смотрел это видео очень сильно переживал за этих людей, видно это происходит или в Индии или в Пакистане, где нищета и человеческая жизнь стоит меньше чем жизнь домашнего питомца в Европе, но этим людям конечно большой респект, в таких ужасных условиях и с технологией тридцатых годов прошлого столетия они делают, создают такие детали, какая точность у этих шестерней трудно сказать, но видно есть спрос раз делают. Слов нет.

Watching that gear cutting setup moving back and forth a centimeter or so during the cut was interesting, you could see the wavy line of the cut going down the blanks...Also, someone needs to show them how to sharpen drills instead of just cranking harder on the tailstock handle to make it push through the metal.

@theatf6070

2 жыл бұрын

ye thats what i was thinking if you need more more than what crank handle can give you your doing something wrong

@gronno

2 жыл бұрын

Easy guys that was some tough steel they were working with there.

@mjohns5944

2 жыл бұрын

Cranking that handle isn't a problem when someone else does it.

@dfpolitowski2

2 жыл бұрын

There is nothing wrong with what they are doing. They make due very well. And I'm sure the price on that gear is very attractive. Probably 80 us dollars. I'm not spending 2-3 hundred for that gear if I don't have to.

@Card_Asylum

2 жыл бұрын

Probably want to learn about lube too. 😆

A skilled tradesman will always overcome the shortcomings of his tools. Note the lathe also appears to have a person power feed on the tail stock. Great stuff.

@Tsamokie

Жыл бұрын

If a machine has an accuracy of +/- 0.015, there is no way a "tradesman" can attain an accuracy of +/- 0.005.

@kennethfharkin

8 ай бұрын

@@Tsamokie BINGO. You can only polish a turd so much. The good news hear is none of their inspection equipment is capable of detecting the non-conformances 🙂

In some ways these guys keep themselves in work. The steel from an old ship is not what you need for gear wheels. Ship steel would need to be flexible while the bearing surfaces on the gear teeth need to be hardened. I admire what they accomplish with the poor resources at hand and as I say they keep themselves in business because the life of these gear wheels would be many magnitudes less than with a wheel made from the right steel, accurately machined and correctly heat treated. If these men could make gears of that standard they would get no return custom.

My machining teacher would have a heart attack watching this video. I have drilled a lot of holes on a lathe machine with 62mm diameter drill but never had to use a crowbar to spin the wheel on the tailstock. Working on a machine like that with long sleeves is a suicide, its only a matter of time until tragedy happens.

@BlackMamba-lt8oe

2 жыл бұрын

ur machine teacher is a trainee in front of him

@gorillaau

2 жыл бұрын

"Right for homework: Watch this video and critique every bad practice you can see. I came up with 50 when I viewed it." I think there are over 50 continuity errors in the movie Plan 9 from Outer Space.

@Micscience

2 жыл бұрын

@@gorillaau You have to understand something here, what works over here doesn't necessarily work for them. I used to be under the illusion of following text book practices as a rule. Eventually I realized text book practices is a primer it was never meant for the real world. In the real world you have to improvise and you have to get things done on time. Some of the most skilled people are self taught and there is no technique in life that works for everyone. Everyone is different.

@willybones3890

2 жыл бұрын

What's a "tolerance"?

@thecalif2914

2 жыл бұрын

@@Micscience " what works over here doesn't necessarily work for them" It works exactly the the same, when the lathe chuck grabs your sleeve it will rip your hand off. Same here, same there. The difference is that you won't be allowed to work in this way in other countries.

Процесс заточки модульной фрезы на наждаке шедеврален! И нечасто у пакистанского токоря штангенциркуль увидишь, возможно в новинку инструмент.

@azizbek__gamer

2 жыл бұрын

Штанген метр ( рулетка)

@vitalyan_vitalyan

2 жыл бұрын

@@azizbek__gamer на пальцах же можно измерить. Пальцеметр

@lankasterram5518

2 жыл бұрын

Зато центровка какая)

@Alex_N_Nov

2 жыл бұрын

@@lankasterram5518 про центровку тоже порадовало 😂

@user-123vg

2 жыл бұрын

Они делают, и это у них получается.

My man out here measuring gears with a tape measure. Love to see it.

@kennyc388

2 жыл бұрын

What ! No mic or caliper ??

These guys would do well anywhere in the world , bloody impressive 👏👏👏👏👏👏👏👏

You know your equipment has seen better days when everything requires a torque multiplier

@theBoenich

2 жыл бұрын

I thought the same. If you need a lever to push the drill through the steel, something is wrong.....

@jameswagoner3309

2 жыл бұрын

It's just that they are not keeping their tools sharp, and they're not using cutting lubricants.

@1992jamo

2 жыл бұрын

@@jameswagoner3309 Well, that and nothing is lubricated. I can't imagine how crunchy that machine must be.

@ogedeh

2 жыл бұрын

It's getting the job done, and if it breaks it's simple enough to repair in shop

@ronitsingh85

Жыл бұрын

I was hurting when every bit of tightening required some sort of lever! They are doing it for good reason though, those machines are worn out.

There is a difference in what is obsolete and what is not. If a piece of equipment still functions after 70+ years of use then it is NOT obsolete. I smile because I worked on equipment similar to this in the 70's as a teen. Shop boy for starters and ended up working the line

@TimmyTints

8 ай бұрын

yup this machinery is made strong and built to last and be worked on if needed. i'd love to get my hands on an old gisholt lathe they were made in my hometown

The gear cutter an index were both not spinning true and he still could produce that gear, very impressive these guys truly are prehistoric machinists

What never ceases to amaze me in these videos is how every time someone has completed their task the end result is carried off and dumped on the ground. No matter what some poor guy has to pick it up off the ground. Someone should invent a way to store things off the ground like maybe a table or a bench.

@Tadesan

Күн бұрын

They always throw it on the ground. I thought I was the only one that noticed.

I like how every commenter is a machinist for RedBull racing or the space shuttle. I have seen people making parts to get trucks, combines, or even tractors in the same kind of facilities, and stuff works. We don’t need the John Deere tech to wait 30 days for a part. Also for those bashing the guys, let’s see your videos machining stuff.

@vickigordon9590

2 жыл бұрын

Z

@Koru-Health

2 жыл бұрын

This guy works way harder than the guy running the 5 axis. I can barely cut a 2x4 straight so this guys skill is amazing to me.

@TheSuikka

2 жыл бұрын

@@Koru-Health i run a 90m² 5axis deckel and i've never worked that hard, hats off to these guys!

@davidswanson5669

2 жыл бұрын

Don’t white knight something that is objectively bad practice. I’m not a machinist, but I’ve worked with metal enough to be absolutely mortified by the lack of sustainable practices and methods seen here. If you really care about these people, and by the way we all do, then you’d want them to learn correct principles and apply them to their work. The “bigotry of low expectations” causes a lot of people to ignore the obvious lack of education and/or training that millions around the world need in order to improve their lives and their country. That bigotry sees these videos, and sees the comments and thinks that the number one thing these third world people need is to be protected from criticism, and completely ignore the thing they actually need - to be told they are doing it wrong. They also need to be told how to do it right, and I’ve read many of those on this video too.

@andysedlak1534

2 жыл бұрын

@@davidswanson5669 These specific people lack capital. They clearly do not lack skill or knowledge.

The secret to precision is to always toss the parts in the dirt several times throughout the process...

@FullSendPrecision

2 жыл бұрын

And never use lubrication

@ScumfuckMcDoucheface

2 жыл бұрын

haaahahaha =)

@davemould4638

2 жыл бұрын

And eyeballing the part to get it centered in the chuck is fine - why bother with a dial guage?

@CM-xr9oq

2 жыл бұрын

ya'll are laughing at them. Yet, customers keep showing up at their shop.

@wouldbang6928

2 жыл бұрын

@@CM-xr9oq because the shit they make doesn't last long

Вот мастера своего дела,им не нужны точные инструменты и оборудование если у них работает голова и прямые руки. Восхищаюсь такими людьми 👍

GOD BLESS THIS HARD WORKING MAN & HIS SON & KEEP THEM SAFE

Some real Titan cNc shit right there. Job well done and I sincerely respect the hard working men working in dangerous environment to support themselve and families.

@peterhorak3602

2 жыл бұрын

When I watched this video I was thinking of Titans of CNC too 😂

Well done. You have mastered your craft The ability to make and sharpen your cutting tool is impressive. My Dad and his father, my grandfather, were both Tool and Die Makers and, in my retirement, I am learning the trade online, not that I plan on working as a machinist, just that I hope to better understand their profession and honor their skill and their memory. To many of us do not understand how significant the skills of the workers were 50 to 200 years ago were and how very talented and skilled they were. I have great respect for the skilled trades and the people all over the world who work as a skilled tradesman. These men are very skilled and I have great respect for the skill they possess. In America today some of this work is done by programing a computer.

@VivekSingh-nl6hs

2 жыл бұрын

You either adapt or perish. Hand making these gears sure takes skill that not everyone has. Also making it via computer requires you to have skills to program the machine. Nevertheless skill is required not like any tom dick and harry can operate a machine.

@OArchivesX

2 жыл бұрын

My advice, don't be afraid to mess up, experiment, break tools and push limits. That's how u become the better than others. If you break this project down, the lathe work is not as complicated as it looks, it's a great learning project tbh for a beginner, covers a lot of aspects, and without lube! Really shows what you can push, though the precision here is pretty loose, you wouldn't be making very toleranced parts this way. These are big gears so it's fine. I would get sick of this part pretty quick with these tools lol. CNC so much quicker of course

@hashishoil5142

2 жыл бұрын

If you give more importance to machines then machinery will develop.... If you give more importance to people then their skill will develop!

@lorenzoparedes2306

2 жыл бұрын

My father also was a tool and die maker. His face bore small burn scars from red hot flying steel chips that came from a spinning lathe. He could actually design and manufacture helicoidal gears with a precision lathe and a milling machine. Although I watched him work by his side many a time, I am sorry to state that I never asked him to teach me his skills, which included calculating tangents, curves, and angles with his knowledge and pencil and paper, not even a calculator. Those did not exist when he learned his trade. Kudos to such knowledge.

@kgregory666

2 жыл бұрын

You'd be surprised. I worked in a gear shop in everett Washington that used gear hobbing machines made in the 1930s-40s. And all of the parts we made were precision gears for current production Boeing planes. The old machines last forever, however, manual machining is a dying skill in The states.

I wish our kids here in America were as respectful and attentive as this young man. All the advanced tooling in the world is no match for even one young man or young women willing to learn diciplene and graduate into society under masters like this. //ji

Absolutely beautiful work. Well done guys!

Rare footage of Mr. Spaceley's great great grandfather creating the companies first sprockets. Courtesy of Spacely Sprockets memorial footage..

@andyduft2997

2 жыл бұрын

I wonder if Cogswell Cogs had similar beginnings?

даааа! с такими люфтами точность проточки орет в голосину где то в сторонке)

@mayoropl1

2 жыл бұрын

Пофиг, приработается по месту.

@vitalyan_vitalyan

2 жыл бұрын

Зато второй раз ремонтировать не придется. Весь механизм в труху...

@IgelTMB

2 жыл бұрын

Зато они обеспечены работой по производству новых шестерен, не то, что у нас некоторые редукторы по 30 лет работают

@EZP2012

2 жыл бұрын

Там потом в редукторе используют притирочную пасту на основе мелкодисперсного гравия) Помогает убрать неточности производства))

Serious skills on display here, Real craftsmanship.

Fui torneiro mecanico 15 anos. Confesso: o ser humano quando quer, consegue. Com tudo precário, fizeram um excelente trabalho.

@seekhimwithallyourheartand3358

2 жыл бұрын

Repent to Jesus Christ “This is the confidence we have in approaching God: that if we ask anything according to his will, he hears us.” ‭‭1 John‬ ‭5:14‬ ‭NIV‬‬ K

Just amazing to witness what can be made to work, using what you've been taught never to do. I'm at a loss to pick just a few favorites from this video. Near the top is whipping out a pipe wrench @10:38 to snug the mandrel. And then wielding that blacksmith's hammer @11:05 to whack the blanks true while ON the lathe. There's certainly a few good poster images in there demonstrating lathe crowbar tooling. And did I really see a guy freehand grind (just a COUPLE -- not all teeth on) a gear cutter with a bench grinder?

2 жыл бұрын

I cringed a couple of times, but man, freehand grind on a gear cutter and comparing the grind on an already cut gear is quite something ... I'm amazed by what they can achieve, but by no mean it is precision work ... Since it looks like a business, I thought I would have seen at least one set of cheap measuring tools like a dial indicator to whack true the gear blanks.

@frankroberts9320

2 жыл бұрын

Without eye protection, no less.

@orange_cat

2 жыл бұрын

The no eye protection had me, and Frank Roberts beat me to it!

@BenAtTheTube

2 жыл бұрын

There were only a couple of teeth that needed sharpening. On that old milling machine with the mandrels flopping around in the no-longer-bearings, the rest of the teeth never touch the part! I know this because I was cutting gears today, and with .003 runout on the cutter teeth as mounted on the arbor (I measured it with an indicator), I was only using about a third of the teeth, maybe less! We send our gear cutters out for professional resharpening, and I can measure 2.5 to 6 thou variation in tooth height from the cutter hole, depending on which cutter. I always thought it was just the arbor that is crooked, but it turns out the cutters themselves are crooked. In order to uniformly engage all the teeth at slow speed (2 ipm and maybe 1200 tpm), I would need less than a thou tooth runout and preferably less than a tenth mounted on the arbor, but these things are nowhere near that precise and most of the teeth do not touch the material at all.

@geppettocollodi8945

2 жыл бұрын

@ The gear will wear themselves in perfect profile once the 100 HP drive beats them into meshing despite the gears objection.

Одного не понимаю, почему около станокв нет подмостков, что бы можно было работать за станком на корточках?

@user-zc1kn1st1r

2 жыл бұрын

да и в обще непонятно как они еще с руками ходят....а так молодцы.

@Andrei260786

2 жыл бұрын

@@user-zc1kn1st1r они трупы инвалидов сразу за гаражом закапывают а у ворот очередь из целых работников.

@MrVanische

2 жыл бұрын

@@Andrei260786, в реке топят.

@bush76rus82

2 жыл бұрын

@@Andrei260786 :DDDD ахахх ха ха ЪАЪАЪЪА

@user-ub4lv3qw9p

2 жыл бұрын

А еслиб делали эти шестерни из коровьего говна, то за это время можно было в 100 раз больше их "изготовить" ,даже с "закалкой"!

Watching these guys work blows my mind every time.

That's Pakistan for you. Making do with very little, facing immense challenges from day one and difficulty upon difficulty yet coming up with ingenious, improvised solutions. This is the true difference between the haves and the have nots. There is a reason we managed to become one of seven global nuclear powers, associate members of CERN, launched the first Asian space program and maintain an Antarctic exploration scientific presence

Sent this to the Hobs department at work asking why it is taking them so long to cut gears. Looks pretty easy and wide open to me.

@Irnmadn33

2 жыл бұрын

I laughed at this. All the time its like when do you think this run of parts will be done. I run a Gleason Phoenix GH125 hobber and a Barber Colman 16-56. Then when i have to Run a Gleason TAG 400 gear grinder its always a HOT job.

@masondegaulle5731

2 жыл бұрын

Probably shouldn't open the package they send you back...

@TheOnlyGoodCommieIsADeadCommie

Ай бұрын

Hobbing is going to laugh you out of the building. QC would shit the bed inspecting this trash.

The regrinding of the tool is also priceless, precision eyeballing at its best !

@richardmccann4815

2 жыл бұрын

Yeah, and all our tech with the high precision is a real waste of time. But it's OK, the world is about to get nuked back to the stone age!

@sonicdewd

2 жыл бұрын

If that's not bad enough, to sharpen the edge he was grinding on the profile surface, not the sacrificial side!

I cant say how much i respect these guys. Being able to do what they do with what they have is a site to behold!...that said i havent cringed this bad over lathe work ever. and not over the craftsmanship no but The chips, my ears, my amazement.

Everybody could machine this parts with modern conventional or cnc machines. To do this with these old equipment is true art.

Glad to see they are engaging their “ safety squints” 👍

@bluesky.believeitornot.1882

2 жыл бұрын

Did you not notice?. 2:15. Exploitation of child labour just to gain profits.This guys and this video should not be praised,Instate it should be highly disrespected and banned. Child labour and abuse should never be encouraged. Period.

Imagine what these guys could do with a modern machine shop full of the latest tools.

@doogalmctavish

2 жыл бұрын

OSHA? No OSHA here boyz. 🤣

@srck4035

2 жыл бұрын

Nothing. He can do one thing with his machine. He done it for years.

@dmitriy.5929

2 жыл бұрын

Ни чего

@electronicscaos

2 жыл бұрын

@@srck4035 exactly

@rd-ch1on

2 жыл бұрын

Imagine if you gave them a broom and a garbage can

It never ceases to amaze me that nobody has invented a work bench in Asia and Africa. All the work is done on the ground in the soil.

To the older gentleman, many thanks for showing us your skills.

I can't see how anything except the toothbrush can possibly be made to work in this setup. Marvellous!

Вспоминается мультик моего детства... АААА И ТАК СОЙДЕТ!

I am a beginner cnc student and I know ho difficult is to handle these manual lathes, really appreciable work 👏👏👏

This guys are mechanical enggineers .i salute them👍🇵🇭

I love watching these men and what they achieve, not having the benefit of modern lathes. Good luck to them and thanks for an excellent video.

@davidswanson5669

2 жыл бұрын

Modern lathes may be out of their budget, but modern methodology and practices are free. Why skimp on that?

@OTOss8

2 жыл бұрын

@@davidswanson5669 I'm gonna guess these guys don't know much exists beyond the confines of the streets where they live, work and shop. It's possible they'd adopt better techniques if they knew about them but these guys don't strike me as being especially worldly. I mean, I doubt it's due to any character fault but simply a reality of their existence and the opportunities presented to them within that world.

@markharmon4963

2 жыл бұрын

@@OTOss8 What you are saying is true. The internet which KZread is a part of is not the obvious source for information if you are not in the habit of looking. These guys are likely very replaceable. The shop owner sees any expense associated with their protection as a waste. This is probably a job to feed their kids than a vocation or identity. Amazon for a ROUGH pair of calipers would be helpful. It would be interesting to know where these parts are destined and their performance.

@OTOss8

2 жыл бұрын

@@markharmon4963 I couldn't agree more with your assessment. Your question is one I've been asking myself with many of these videos. As you've said, where are these parts destined for and how will they perform given the less than strict conditions surrounding their manufacture? What type of steel is that? Has it been heat treated to the correct hardness for the application? How precise are the teeth they cut and how much of a difference does that make? I looked at those gears and I could imagine them in some sort of enormous rolling mill or something like that where absolute precision might not be required but either way it's a very interesting thing to ponder. Cheers friend.

@bluesky.believeitornot.1882

2 жыл бұрын

Didn't anyone notice?. 2:15. Exploitation of child labour just to gain profits..This guys and this video should not be praised,Instate it should be highly disrespected and banned.

Nice precision cutter wobble on the mill, and especially with the worn out indexer wobbling back and forth. Amazing the guy can produce anything with the equipment he is forced to work with.

@knightfall7534

2 жыл бұрын

Not to mention no boring bar or reamer for the ID, or indicator for the runout when they mounted it on the shaft

@Taz6688

2 жыл бұрын

But it works, and they keep all sort of equipment going, they manage to run things that we would discard, I remember well making a receiving socket made in three parts, bolted together, it had to machine both ends, when reassembling the part, two guys spent a couple of hours with bore gauges and micrometers, finally happy they said it was within 50 thousands, when the guy turned up to collect it they told him, he replied "As long as it's within 1/8 of an inch it was fine" the parts were worn out, and they needed a sloppy fit.

@ScumfuckMcDoucheface

2 жыл бұрын

@@knightfall7534 right? I couldn't believe no indicator! haha oh man =\ amazing work considering the circumstances

@knightfall7534

2 жыл бұрын

@@ScumfuckMcDoucheface yeah for sure, but if that gear in its final assembly is going anywhere near 500 rpm’s that’s a no from me chief, especially since it’s gonna be meshing with another gear 😬

@Chanakya50BC

2 жыл бұрын

"Wobbly" could be perceived as a negative term. I suggest "Self aligning" or "servo aligning" cutting tool.

That was amazing.How they do that with those machines is astonishing, all credit to those men.

All done manually by hand...no computerize CnC machine...they are the master of craftmanship..

as long as it wobbles the same way each time, it's at least wobbling with consistence and great wobbly precision. Machinery cringe all over the place, yet the gears look still half decent in the end. amazing!

@nutterireland

2 жыл бұрын

the guarantee is 60 seconds . they mad a movie about it- gone in ..............

@troytaylor9836

2 жыл бұрын

The wobble in the horizontal mill may actually be helping increase feed rate as each tooth is cutting at a different depth.

@meocats

2 жыл бұрын

Those crap ass gear made of unknownium look but will not last even 1% as much as a properly made gear

@tonyp6088

2 жыл бұрын

That's exactly my thoughts too. In third world countries precision doesn't matter. It only needs to work! He probably only charged a couple if bucks for his efforts

@mrplow3874

2 жыл бұрын

@@meocats you know what? It’ll last a lot longer than no gear. My guess is this piece of scrap they’re reusing is harder than a mild steel. It doesn’t take a genius to recognize hard steel.

Заточка модульной фрезы по боковой поверхности это на грани фантастики 🙃

@The_supostat

2 жыл бұрын

Зато точнось - Космос

@Denik-ur4tl

2 жыл бұрын

У него в голове все модули и эвольвенты с точностью до микрона заложены)))

@Konstantin_Kurkov

2 жыл бұрын

Меня аж передернуло, когда я это увидел, еще и вручную на наждаке, бррр

@SemenKiselev

2 жыл бұрын

А вы видели каким тупым сверлом делали, аж передёрнуло. Пуклевка на месте входа сверла образовалась. Специалисты там, у нас скоро такие же везде будут.

@RUS-sq4mx

2 жыл бұрын

Это точно

Realmente el maquinado es arte. Que hace que muchas industrias puedan producir, los hermosos engranajes son un ejemplo de ello.

Donde no hay maquinaria,crece la inteligencia.Simplemente genial.

That mill arbor certainly has its fair share of runout in it! I’m sure arbor support bearing is hummed out too. It is amazing what they can make on machinery that is just plain shot.

@smashyrashy

2 жыл бұрын

Good new machines are astronomically expensive

@pinocolada4254

2 жыл бұрын

If you are a good machinist, know the machine and how to control it. You'll be adjusting for the slack automatically. Getting to know an abused machine, that's the real pain. I know from experience 😂😭

@ScumfuckMcDoucheface

2 жыл бұрын

@@pinocolada4254 amen brother man haha

@michaelmartin2486

2 жыл бұрын

garbage in garbage out

@robertgardner7470

2 жыл бұрын

Runout is ok with an involute gear cutter. Cutting depth would be uniform regardless if the arbor shaft was not true.

As a first learning year machinist these guys deserve all my respect

@sedled2829

Жыл бұрын

they lose point with safety, long sleves😑

@RodSwansmad

Жыл бұрын

I’m sure it’s WorkCover Approved,, Lol 😂🤣🤣🤣🤣🤣🤣

@axelateon1384

8 ай бұрын

dog who the fu wants your respect

@Loading........Dr.

4 ай бұрын

​@@sedled2829 no one do this happily. everyone wants safety but economy isn't strong even to import wheat, forget about safety equipments

@dr.ticklebum2385

Ай бұрын

​@@Loading........Dr. safety glasses are cheap no matter where you are.

Bardzo dobra jest ta robota i bardzo świetni to wykonują ludzie pozdrawiam twórcę tego filmiku mile i serdecznie 👍👍👍👍

Nice work, maybe not high precision, but probably good for getting an other machine going again. At least the ship stock metals are directly used here. The lathe machines may be old but they work, the people operating them can fix them and resharpen the bits when required. In the Western society the waste is terrible, most equipment is obsolete within a short time, and the improvising skills have gone and we are so more reliant on computers. Great video.

@DiscoveringSkills

2 жыл бұрын

Thanks

I worked in India in the 80s building a power station. With the most rudimentary equipment and zero safety a power station was built and handed over. I doubt it’s changed much. Oh, and I loved every low-tech minute of it.

@waheedbashir1220

Жыл бұрын

Its Pakistan 🇵🇰 Mr....

@ianross225

Жыл бұрын

@@waheedbashir1220 My apologies!

@waheedbashir1220

Жыл бұрын

@@ianross225 thanks sir🙂

@dvdzonenz2

Жыл бұрын

Indian here. Many things have changed now especially in Government Projects. Things like Hard hats, safety shoes, Hi-Vis jackets are needed. But on non-government projects, anything goes. If you have sometime to watch then search for "Tractor stunts India". So many people with no idea how close they came to dying/.

So nice to see a USA made Kearney and Trecker milling machine used to cut the gears. Nice work fellas for sure using simple methods of manufacturing.

@jamesbizs

2 жыл бұрын

Rest of the world has more of our milling machines than we do lol . Hell, can we even make them anymore, or did we sell off all those machines too?

@victoryfirst2878

2 жыл бұрын

@@jamesbizs We at one time had the largest milling machine maker in the world bar none. Now all we can do is just talk about the machines. The other parts of the world use them to make literally whatever they need, period. What an irony that is J P. All we can do is LOL.

@guytech7310

2 жыл бұрын

Most gears in the US are made on dedicated gear cutting machines. Also use a grinder for hardened gears. Probably would have made sense to case hardened the gears so they wear slower.

@RRaucina

2 жыл бұрын

@@jamesbizs America still has a huge production of machine tools, granted, with a lot of imported components. Search here for some very uplifting factory tours. Start with HASS [Surprisingly in California]. Grob, though German based makes top end machines here also.

@RRaucina

2 жыл бұрын

@@guytech7310 I think this gear will be for a straw or cane chopper and not much more - sacrificial, cheap and dirty work.

This is awesome video …Appreciate your sharing😊

MashaAllah amazing work I am proud of these hardworking people

its not about what their shop looked like, its what they can produce. Man that was satisfying even the working effort.

@iatsd

Жыл бұрын

and what they produced was utter crap in every way

@joshuacapones2881

Жыл бұрын

@@iatsd sadly youre right. But its not that crappy as you mean.

@iatsd

Жыл бұрын

@@joshuacapones2881 I doubt they were using the right steel. The tolerances were way out for anything the gear might be used for. The machining was terrible. The finishing was close to non-existant. There was zero heat treatment, let alone hardening. The shit they made will last less than a week before failing. It was complete crap in ever respect.

I'm both impressed they manage to manufacture anything given the equipment (guess my western living standard has spoiled me) and amused (irony) that the finish product passes the "meshing on the dirt floor" QC

@bluesky.believeitornot.1882

2 жыл бұрын

Impressed? I wouldn't say so..Did you not notice?. 2:15. Exploitation of child labour just to gain profits.This guys and this video should be highly disrespected and this video should be banned.

@sergegostoli9524

2 жыл бұрын

@@bluesky.believeitornot.1882 Oh I agree about the child labor aspect, a recurring theme in almost all "Pakistani workshop" style videos than I often bring up, for once I decided to limit my comment to "just" the machining/workshop aspect

@bluesky.believeitornot.1882

2 жыл бұрын

@@sergegostoli9524 I'm so sorry to bring in negativity into your comment section.. Somehow I'm totally against any form of child labour exploitation and abuse.They are young,and they're totally unaware that they are being abuse and exploit by this greedy so call businessman. I believe partly it is our duty,we should help them in anyway possible. It is sad to see millions of people watched..But just a small friction noticed..Most viewers are so engrossed by what's going in those video but fail go notice the welfare of those unfortunate children.By the way I've reported this page to KZread. I doubt any actions will be taken against this page..They have millions of viewers,with just a handful who would've reported. Cheers.

@colindigitaljames6619

2 жыл бұрын

@@bluesky.believeitornot.1882 The young people are probably his sons or grandsons helping out and learning the trade

@bluesky.believeitornot.1882

2 жыл бұрын

@@colindigitaljames6619 That doesn't change the fact about"Child Labour". Do you support "Child Labour ".?.

Hidden Talent must be appreciated, without CNC

Wow those are beautiful pieces of precious metal.

Props to these men turning out these parts. Greater props to the manufacturers of the lathes. Those things look at least 80 years old. I am confident they were not made in China.

@ianrobinson9565

2 жыл бұрын

PROBABLY ENGLISH.

@simonp347

2 жыл бұрын

War finish on the mill is an easy identifier, WW2 period

I like the involute shaped bench grinder wheel at 16:35.

@andyhuwe8462

2 жыл бұрын

who cares what you like?

@Mecks

2 жыл бұрын

@@andyhuwe8462 Why do you have to be so negative?

@sohail01101

2 жыл бұрын

@@andyhuwe8462 RUDE

@karma247ajm

2 жыл бұрын

@@andyhuwe8462 The people who liked the comment 👍

@karma247ajm

2 жыл бұрын

@@Mecks I'm positive about positive things and negative about negative things. This was neither really, so I suggest you get yourself a sense of humour.

They should have an international museum that actively collects exceptional workmanship such as this...

@schizy

11 ай бұрын

Yeah-and the 90 year old left over, sacked-out British machines.

The human knowledge is the power, not the brand new technology! Respect for these workers!

Технология 21 века в изготовлении шестерен😁 С другой стороны, люди выживают как могут.

@saishoxeishexo9327

Жыл бұрын

Не показали главного - с какими зазорами потом ставят эти шестерни в машину, и как часто этот сырец меняют... )))

@IvanIvanov-zi2ov

Жыл бұрын

@@saishoxeishexo9327 да гавно они делают из гавна на металлоломе ,который нельзя оборудованием назвать и руки из жопы.

The level of un-precision in this gear manufacturing is astonishing. But even if the cut is not optimum, it will self mesh over time and run just fine.

@misterhipster9509

2 жыл бұрын

Un-precision, well said.

@leehaelters6182

2 жыл бұрын

They bent that milling arbor long ago. Still straight for that short run at the root end, so they're just using that portion, probably for years.

@karma247ajm

2 жыл бұрын

...or melt, seize and explode 😬

@marctrossbach6560

2 жыл бұрын

Making it work!!

@ayuse01

2 жыл бұрын

@@karma247ajm It all depends on the load and the speed of rotation. But i get your point.

Just amazing work considering the equipment and technology. Well done!

Best part of the video was when uncle showing thumb up. 👍

During my apprenticeship i went thru a manual mills/lathes course and i remember one time a old friend of mine forgot to tuck in his shirt and that damn chuck nearly took him in. Shirt was all ripped and had a few scratches from catching himself, but he lived to see another day and never forgot to tuck in his shirt.

@bobsbillets

3 ай бұрын

These guys are all accidents waiting to happen. Open toe shoes, no safety glasses, long sleeves, ect. They just don t tell you when one gets killed cause he was drug into a machine.

Pra deixar uma engrenagem dessa pronta leva o dia inteiro. Muito trabalho parabéns pelo profissionalismo!

Pakistan has so many talented and highly skilled workers in the world.,

Genius! With so little machinery and tooling, it's amazing! Thumbs up!

"Фрезеровщик" затачивает модульную фрезу по задней поверхности... По задней поверхности! П..здец... Теперь я видел всё... 😨😱😱😱

@alexalexandrovich3882

2 жыл бұрын

да там, блять, все на глаз

@user-qb4lc9ly4z

2 жыл бұрын

Ты не понял, это просто корригированная шестерня будет)

That was one of the best uses for a tail stock I've ever seen

Proper old fashioned skills. Not many people like this left now...

It’s sheerly the skill of these men which creates the final product. Much respect to these masters of the craft.

@masondegaulle5731

2 жыл бұрын

😂 "Masters"

@bluesky.believeitornot.1882

2 жыл бұрын

I've no respect to whomever practises child labour.Look at 2:15. Exploitation of child labour just to gain profits.This guys and this video should not be praised, Instate it should be highly disrespected and banned.

@thecuriouskid4481

Жыл бұрын

@@bluesky.believeitornot.1882 are you gonna provide them money to survive. Stfu if you don't know the ground reality of a third world country 🤡

@thecuriouskid4481

Жыл бұрын

@@masondegaulle5731 and you, a clown 🤡

@masondegaulle5731

Жыл бұрын

@@thecuriouskid4481 Well, I am laughing my ass off... 😂 The runout on that plant is _huge!_ Masters of making very poor accuracy junk maybe 👍 🚽

That is truly impressive, even sharpening their own cutting tools is a lost art in a lot of developed countries!

@Spinner1987CH

2 жыл бұрын

well if they would use a smaller drill to make a pilot hole they would not need to use so much force to drill the big diameter… and therefore the big drill would less overheat and sustain longer

@thra5herxb12s

2 жыл бұрын

We're not allowed to sharpen them ourselves. They have to be sharpened using the customers (Ford for example) precision jigs, and certified by the tool room before we can use them again.

@thra5herxb12s

2 жыл бұрын

@@Spinner1987CH Yes machine capability to get the maximum life from the tools before they can no longer be resharpened. If you only got a small number of parts from one tool, then it would push up the cost of those parts.

@Keith_Mikell

2 жыл бұрын

I learned how to do that in vo tech in the 90's. High speed steel was all we used with cold roll bc it was cheap lol.

@wordwyrd

2 жыл бұрын

Meh, at my job shop I can sharpen anything that's worth the time to set-up.

I respect much these guys ...من بنغازى بليبيا ...اقدم كل الاجترام لهؤلاء الرجال الفنيين

Great work! All of you should be very proud.

Don't ever use cutting oil when you're drilling with the tailstock just put a bar and wrench the darn drill into the metal. It's truly amazing what these guys get away with and still get a part that works...Sure it's not pretty but it's darn sure way cheaper than from Boston Gear!

@righty-o3585

2 жыл бұрын

Yeah, I'm sure the quality is crap though, which is why they're still working in a shit hole

@gregorteply9034

2 жыл бұрын

I bet Boston Gears saturate surface of their wheels with carbon and quench them so they last for a while unlike this trash.

@velez910

2 жыл бұрын

Oil is costly. Look at the equipment. I don't thinkbthey have the funds to spare on convienece. Iv used pipes on tail stock my self some of the big drill really require alot of pressure.

@gregorteply9034

2 жыл бұрын

@ice50mg Not worth a work replacing them.

@meocats

2 жыл бұрын

They didn't want to waste any of the precious used motor oil in the drilling process on the lathe, they actually need it for the milling machine which is wobbly 1cm back and forth in the indexer.