Incredible Process Of Making Lathe Machine
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amazing Process Of Making lathe machine
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Пікірлер: 571
It is extraordinary that Pakistan is very independent in making their industrial equipment
Why invest in technology when you have a endless supply of cheap labor, and no safety or environmental laws to comply with.
@Civato
5 күн бұрын
Flip flops are the safety shoe?
@chudleyflusher7132
5 күн бұрын
They still poop outdoors.
@gervasiogurgel5231
5 күн бұрын
Queria ver vocês europeus ou americanos fazerem o mesmo com poucos recursos como essas pessoas conseguem fazer. Discurso cheio de preconceito (eles defecam no mato). Concordo quanto à questão da segurança, é quase inexistente. Lembrem-se de que esse país foi "colonizado" pela Europa e foi expropriado de muitas riquezas pelos "civilizados". Poderia ter escrito em inglês mas pelo menos tenham o trabalho de usar o Google tradutor.
@JimHawkwind03411
4 күн бұрын
“Safety regulations? That’s for squares!”
@ptakher
4 күн бұрын
They don't eat pizza or burger. There physique is fit. There body absorb all nutrients. They poop outside that's a common-sense and that's how should be. They are not like well educated idiots
Steps 1 & 2 of making a lathe are shown, what about steps 3 thru 250 ?
This is just the kind of industrial processes that started the Industrial revolution in the 18th/19th century..
@janes-e378
4 күн бұрын
You try and find a new lathe made from England or wherever yr country is lol.
That huge shaper was probably created before most of all viewers were born and will probably continue refining lathes way after we perish.
@potato9832
13 күн бұрын
And definitely wasn't made by digging holes in the ground and cast from mixed bits of scrap metal. Made to far higher precision standards.
@rabiatorthegreat6163
11 күн бұрын
@@potato9832 The precision standards are another thing I would be interested in: Will those lathe beds see some kind of fine tuning for better accuracy? What we have seen looks good for the naked eye, but for tolerances below 1/10th of a millimeter I'd be a bit wary...
@kosir1234
11 күн бұрын
i think its a planer
@kosir1234
11 күн бұрын
@@potato9832 the casting was probably made the same way for the planer too, but they didnt have cameras at the time :D
@Veritas419
11 күн бұрын
Probably a relic of the Raj.
Bagus, kalau dari segi ekonomi mungkin kurang menguntungkan, membuat mesin bubut ini, karna harus bersaing dengan produk sejenia buatan china yang murah, tapi untuk edukasi sangat bagus terutama generasi muda sebagai penerus, salut untuk orang pakistan Assalamualaikum
Pouring iron in open toed sandals, and no eye protection.
@remcovanvliet3018
18 күн бұрын
How very observant of you, @CreakyCricket. It's called 'run what ya brung' (or, in other words, use what you have and improvise the rest) and it's all the rage in the third world. But don't worry, I don't think they allow OSHA agents into the country.
@Skidderoperator
17 күн бұрын
Their religion demands these getups.
@madmarauder9925
16 күн бұрын
I saw a Saftety squint once or twice
@seamusmcnamara1102
15 күн бұрын
Hey that's not fair, they had Baseball caps on.
@AmigaA-or2hj
14 күн бұрын
Safety pyjamas, too.
I work at a an iron foundry. I can tell you that the process is not the same. Yes they do use scrap metal which is fine but missing a lot in the process. They are missing carbon and other materials including magnesium. Magnesium once added to the iron give iron it's properties but for only 7 minutes. And are missing silica in with the sand.
@PA-Tammy
11 күн бұрын
and this is why everything cost so much less it's just junk....
@BeaulieuTodd
8 күн бұрын
If you notice, they added a bag of meta to the wheel barrow before smelting.
@nicebeast81
6 күн бұрын
No, neither carbon or Magnesium is needed for grey iron. If you make ductile iron, the you need Magnesium. For this Kind of Maschine normal grey iron gg20 or gg25 is more the enough.
@jackjones9460
5 күн бұрын
What properties does Mg give to Iron? Why for only seven minutes?
@jrw3813
3 күн бұрын
I wouldn't trust any of this iron under stress. This is basically pig iron
they took a sample to the lab.. mostly iron but also dirt, rocks, sandal, part of ones shirt, human bones and skin, plastic and aluminum can
@user-sy4pc6wr8h
16 күн бұрын
and some toe jam
@brianvalliere552
16 күн бұрын
And a little toe
@ipadize
15 күн бұрын
and a big toe
@user-zd4jx4tg9d
15 күн бұрын
Truth is, you could probably find all of those ingredients in any recycled metal
@christianmccollum1028
15 күн бұрын
Add a pinch of curry and b.o.
48:26 "How often do you calibrate your calipers?" "...yes."
@JoseOliveira-lz1up
12 күн бұрын
After this step they will be gringind the surfaces, the dimensions in that stage are not that important.
@natenate2280
10 күн бұрын
bro never heard of machining
@vollkrassmann858
9 күн бұрын
🤣
@kencannuck
7 күн бұрын
@@natenate2280"the meek shall inherit the earth" ...bible. Actually they already have. You just don't recognize them cause their still meek.
@natenate2280
7 күн бұрын
@@kencannuck what the fuck are you talking about buddy
These videos never fail to amaze the hell out of me!
And at the end of the video: an ad for Harbor Freight. Genius!
Why do we need insane HSE laws in Britain ? Why can't we wear safety flip=-flops ?
@eddiemcmullan1817
4 күн бұрын
Don't forget your hard hat,safe glasses , gloves and proper straight back when you bend down. Lift with your legs.
@joken8901
3 күн бұрын
because HSE is how you ruin a country they use common sense
@bw6378
3 күн бұрын
Because you guys installed a nanny state of course. And don't forget that you also need lots of paperwork....that is generated yet never read. lol
@ericwilliams2122
2 күн бұрын
@@bw6378 so true...........
Well im glad to see they are wearing flip flops , cause bearfoot would be way too dangerous 😂😂😂
Эти сандалии и расплавленный чугун...У них есть запасные ноги?
@gaziz1977
16 күн бұрын
запасные люди 250 лям населения
@77aleks77100
16 күн бұрын
Это сандалии-безопасности.😂 Когда не работают с расплавленным чугуном и их снимают, как на 5:25.
@user-mm8ms9dl1k
2 күн бұрын
@@77aleks77100когда ноги стоят дешевле сандалей 😂
Congrats on your filming and editing. You create a narrative by taking time to setup shots. Just as the foundry-men are artisans in their own right, these videos display the talents of their creators. Well done.
The amount of physical mobility and low deep postures enable these guys to work like this, even doing all that low hanging digging and twisting is seemingly not a problem due to that deep low bip mobility. Most westerners the same age would be gassed out and be resting their lower backs. Tripping over in steel toe caps boots hi viz and yelllow helmets and goggles. The clothing looks so comfy
@thedolt9215
7 күн бұрын
Yes, that’s exactly what I thought! Amazing hip flexibility
@amyhund3786
6 күн бұрын
Die meisten Westler wissen seit den 1800/1900 Jahren das Schutzausrüstung vor Unfällen und schweren Verletzungen schützt. Gerade in Ländern mit schlechtem Gesundheitssystem sollte darauf geachtet werden.
@torstenwehnert8549
8 сағат бұрын
He's probably been doing this job since he was 12.
The most basic machining in the world - artists in cast iron!
Can't imagine any of the hero tradies in Melbourne doing this for less than $500 p/h (before all the loadings), let alone having the skills, knowledge or patience to do this. Ingenious solutions.
@user-bh5ql2oc9i
2 күн бұрын
oh yes lets turn workers into slaves paid 3 rupees a day .... piss off
Estas personas tienen una habilidad increíble, hacen maravillas con los pocos recursos que tienen, lo que vale sobre todo es su conocimiento y la destreza, nada es imposible para ellos, mis respetos 👏👏👏
@colinelliott5629
5 күн бұрын
Such skills are amazing, but can become worthless with the advance of technology. In this case, that happened over 100 years ago in most places.
Where is part 2 , machine tool manufacturing is really interesting compared to others we've seen
a lot of hard work that far too many people take for granted.
Love the steel cap safety thongs
@briandeeley1599
5 күн бұрын
And the safety flip flops.🙄🙄🙄
I worked in a place similar to that in early 70s, near chitigong we made fairly crude items,but the place looked the same
This is how the west did do its great industry. Still actual and amazing process. This people are amazing, hard working workers.Love them!
Mother of All Machines made by Father of All Technicians 😮
@aaronmiles2030
3 күн бұрын
Hardly more like mother of the shittiest quality metal ever mixed
dudes got those new Carhart safety sandals!!!!
@jrgates54
10 күн бұрын
ILMAO!
Amazing video. What could make it even better would be some detailed explanations, such as the heat source for the casting. Or the types of mortar, sand etc for making the form. Either way, this gets a like!
@LarsonPetty
13 күн бұрын
Also, I wouldn't mind knowing the metallurgical composition of their raw materials.
@rabiatorthegreat6163
12 күн бұрын
@@LarsonPetty Looks like mixed scrap to me. Perhaps they added some high-carbon stuff like cast iron, the way the swarf broke off while shaping the lathe bed looked like the material was more brittle than mild steel. Other than that, they might not know the exact composition themselves.
@booyalol
11 күн бұрын
@@rabiatorthegreat6163ofcourse they use scrap iron from dump yards and household scrap, there's no knowledge of composition for these guys.
@theterribleanimator1793
11 күн бұрын
Heat source likely comes from used oil, like motor oil fanned by repurposed shop-vacs, anything will do if the fuel is cheap and there is enough airflow. Remember these people are very resourceful. The raw material comes from ship-breaking, also a major source of jobs of the region. The sand and mortar is not going to be too different fro what a hobbyist caster would use, its just sand rich plaster.
@colinelliott5629
5 күн бұрын
Why? Planning to start up on your own in Surbiton?
Стараются, походу станочек прецизионный будет
@Ildarey
14 күн бұрын
я думаю на всю длину погрешность не более 1 микрона будет)
@RaduMichael
14 күн бұрын
😅😅😅😅 @@Ildarey
@user-kw1dg6mi9t
14 күн бұрын
@@Ildarey вот где Шаублины делают!
@esmirno1
12 күн бұрын
@@Ildarey если еще шлифанут направляющие - страшно представить, по классу точности 00 видать будет станочек
watching videos like this I feel so lucky to live in a country where I can say, Hell no I am not doing that.
@colinelliott5629
5 күн бұрын
Fine, but I live in a country (UK) which makes it almost impossible to make such things even when safety and energy efficiency is the best in the world.
Mis respetos a todos hombres k contribuyeron para fundir al bendito torno , al operador de cepillo puente , muy listo , él lo acopló al escote con un solo perno i sin ajustar la base , les deseo éxitos a todos ellos x k contribuyen con la hermosa obra de fabricar al torno , k Dios les bendiga, saludos desde PERÚ 🇵🇪 💪💪🤝
I think these folks are making the lathes we buy from oversees. Ive read that most brands are similar if not the same. It looks crude but this is relly creative. I would think the greenies would applaud this because its not a big factory and so on and so on with their crazy babble. Good video
@trappenweisseguy27
15 күн бұрын
I think the quality is so low that they would be intended for the Pak/India market. Maybe Africa. Mystery metal construction, machined with old locally made shapers, with ways not hardened and ground 🤷♂️. You’d have to be very skilled to get high accuracy from this machine.
@edwardhovitz1753
14 күн бұрын
Harbor Freight quality stuff here
@bratarnolda1014
14 күн бұрын
You buy from china
@colinelliott5629
5 күн бұрын
What on earth makes you think it's carbon efficient, let alone low in particles, silicosis, burns, etc.?
@jeannieheard1465
4 күн бұрын
@@colinelliott5629 Frankly, my dear, I don't give a damn.
Happy to see they wear their safety sandals! Still impressive work! Thanks for sharing! 👍🏻
Is there a part 2 coming? That's not finished yet, more hours of work 😺😺
@christianmccollum1028
15 күн бұрын
Wonder if the editor is barefoot too.
For what they have, it is trully impressive.
How on Earth can a civilization capable of manufacturing tools choose to work so inefficiently? If these people took an 15 extra minutes to make a better shovel, bucket, lift or mold with the resources in front of them it would double their output and wellbeing.
Ah yes, nothing like wearing full protection safety flip-flops when working with hot splashing liquid metal
I motorcycled across India last year and saw many things like this, good people working incredibly hard. It was a life changing experience, and I have never complained about anything since
Everybody is always on about safety, but all things being equal, dust masks might be a good idea given how fun silicosis is.
This is what you call "Git er done!" Hardworking folks!
السلام عليكم تحية خالصة للصناع الماهرين افتخربكم وبصناعتكم اعزكم الله وبارك لكم في اعمالكم مع تحياتي مصطفى من المملكة المغربية.
@user-to4vl7ej4c
15 күн бұрын
Надеюсь этот станок не попадет к вам иначе вы будете вспоминать изготовителей "добрыми словами" пока он окончательно не накроется медным тазом
@apkafan8004
9 күн бұрын
شكرا أخي سلام من باكستان
One process shown, missing the other 100 things that need to be done
I'm speechless at those men pouring iron without gloves or shoes. I had my hand over my mouth like I was watching a horror movie.
The next time i'll use my lathe, i'll remember you guys. Congratulations.
Thought I saw Mr. Pete in the background!
God Bless your awesome work! Greetings from Brazil
Instructions for making a lathe... 1. dig a hole.......
@yuriy82-69
16 күн бұрын
Do it like The Flintstones did it.
@christianmccollum1028
15 күн бұрын
3rd world, bud. Ridiculous, right?!
@Krmpfpks
14 күн бұрын
@@christianmccollum1028 ridiculous and yet unbeatable.
@trainnerd3029
12 күн бұрын
That’s how it was done in western countries a long, long time ago… Respect the work ethic!! 😎
@DominikOliverCseh
12 күн бұрын
Castings are done like this . Still. Everywhere.
Anyone who thinks they have a tough job here in the US of A needs to watch these guys earning a living working with molten steel while wearing flip flops and bed sheets!
Love the planer. I suspect it's a local copy of a 19th century English machine
Buried before getting born...lathe story.
We are currently looking for an affordable new lathe. After watching this informative video It will be either Japanese or Taiwanese for sure. Than you very much.
A few discontinuities...Nothing a little filler putty and a 6mm of paint won't fix😁 However you have to love single point planing for cast Iron machining
Muito bom trabalho e dedicação 👍👍👍
I love that it takes a shaper/milling machine to make a lathe to make parts for the shaper /milling machine
great video, qq what is the paint that you use on the mold?
@potato9832
13 күн бұрын
Probably lead, asbestos, random assortment of carcinogens, and a dash of DDT for flavor.
Now that is what you call handmade 👏 😮 hats off to these incredible craftsmen 🎩 🙇♂️
For all the faults which can be found in the process and product by other foundry professionals, these talented and skillful workers do an amazing job. I'll bet there is not one same size group of American or European men who could produce as good or better quality product under EXACTLY the same conditions. Sure, its easy to armchair quarterback and quote safety, procedural, metallurgy, etc. and tell ourselves how great we are. In twenty or thirty years they are going to catch up in those areas and then their superior work ethic and ingenuity will tell a completely different story. So instead of criticizing and denigrating their efforts let's study what they do and don't lose the basic skills to complete technological advancement. There is always a valued place in society for the truly skilled craftsman who can use the mos basic tools in relatively primitive conditions and produce a serviceable, usable product. Remember the American gunsmiths and silversmiths from early America? Very same thing. Its always good to remember the basic skills and knowledge as a hedge against a time in the future when they could be so vey valuable.
Fantastic health and safety flip flops, even bare feet at times, incredible working practices.
Made in Pakistan 🇵🇰🇵🇰 zandaibad 🇵🇰🇵🇰💕 love from Iraq 💕🇮🇶🇮🇶🇵🇰🇵🇰💕🌹💐🏏🏏🏏🏏
If pakistani Gov wasnt curropt people have golden hands and bright minds and v hard working ppl of Pak i appreciate their work and devotion
It boggles my mind how they are doing this work in flip flops.😱😱😱😱
Amazing 👏
And this is why you buy German or Japanese industrial machines. Barely-enough™ manufacturing process simply can't provide long term quality, especially for devices that require precision and durability.
Dude … congratulations!!! Really good to know this method of production
Le a kalappal! Nagyon ügyesek!
Great pajamas and man dresses! 👍
This id love to be to work with people like this because unfortunately in England it is so hard to learn anything because if you haven't got experience they dont want you..such a shame we have lost our ancestral knowledge...
Is not perfect world,and they are great peoples👍👍👍👍👍👍👍
I wonder if the tool truck ever comes by.
@snowflakemelter1172
8 күн бұрын
Snap Off .
That wiggling motion as they pull the plug from the mold is how you ensure accuracy... 👌
Also, as I watch this process you have to wonder how long these workers actually live. What with the lack of protection and little if no opportunity to just walk away. The amount of toxins in not only the air,but the poisons in that soil.
Question: How did they build the FIRST engine lathe? That I want to see😮
Any videos of them making concrete floors or brooms to sweep them? Because that really would be incredible.
How far would any one of them have to travel before encountering a pair of closed toed shoes?
Crucibles of molten iron, open-toed flip-flops, no gloves or goggles, unguarded open pits, obstructions all over the ground. What could possibly go wrong? You have to admire the skill and dedication, though. How many hours does it take to just build up the moulds?
Increíble todo lo que hacen en ese país 🙌🙌🙌
@36:15 Is that steel or cheese? I’ve seen blocks of parmesan that were, not only harder to cut, but less flaky.
These amazing workers are masters of adaptability.
Interesting but very labour intensive. It is nice to see that you don’t need state of the art technology costing millions to manufacture. Just wish they would wear a safety shoe lol
3 Stars metal work for bed lathe machine !
I watch a lot of these videos...from building heavy trucks to making pans...trying to figure out ,, are they mad or what ?
@ajaxvarble
18 күн бұрын
Do you want the real answer? They are not mad. The answer just might surprise you.
@Pushyhog
15 күн бұрын
way better stuff thsn china junk, i use a pos china lathe and mill every week. Wish l owned one of these lathes.
51:12 каверны, непролив
@user-gt6dd5ui5z
11 күн бұрын
Станок повышенной точности!!
Modern man wouldn’t build a lathe using methods like this, surely? Great effort though.
@Orakwan
11 күн бұрын
Not every lathe has to be ultra precise even in the modern world. I'm sure it's being made to answer a demand. Like those Indian or Pakistani lathe guys that do bolts all day, they probably do them on such machines and it's well worth it
Hello sir I want to buy late machine nice tq.
They also built a nuclear arsenal, don’t underestimate these folks. You can purchase these lathes at Harbor Freight and get a 15% discount this month.
@neplatnyudaj110
15 күн бұрын
These guys?
@snowflakemelter1172
8 күн бұрын
Harbour Freight are Chinese.
@ikwer111
2 күн бұрын
Well, actually their chief scientist Abdul Qadeer Khan , is now a hero in Pakistan for stealing crucial uranium enrichment technology from his employer Urenco in the Netherlands as they could not do it themselves. So, yes, don’t underestimate them.
@j.f.christ8421
19 сағат бұрын
@@snowflakemelter1172 Yeah, but the Chinese outsourced this sort of stuff years ago. Probably gets shipped back to China for finishing & assembly.
What is the gray stuff used in 16:00 ? Graphite with water?
Molten Cast Iron at 1300 C and Beach Footwear don’t mix, crazy / Madness
what about making the machines that make the lathes? Precision begets precision...
Que tipo de material é esse ? Argila que ele tá cavando ?
Micron space age accuracy & quality. I fathomed at the cleaning and preparing steps in between production processes ! AAA
if you ever wondered what it would be like working during the industrial revolution during the late 19 and early 20th centuries it this.
It would be great to see how they finish it off
Um trabalho admirável, tem todo meu respeito (mas é um video cansativo, podem reeditar e contar a história toda
Amazing
I love how they just eyeball everything. That takes skill.
@colinelliott5629
5 күн бұрын
It takes repetition; hour after hour, day after day, month after month.
What will the lathes be branded ?............cheers.
@colinelliott5629
5 күн бұрын
Krupps.
37:50 Nice to see someone wearing safety shoes and not sandals.
Harbor Freight gets their lathes here, and many others too
@snowflakemelter1172
8 күн бұрын
Nah, China.
The hot metal pot is 200 lbs or more. What if they person behind trips and falls while carrying molten metal pot. Very dangerous.
@diverdown626
Күн бұрын
That is going to leave a mark
Primitive engineering at its best you could only build a lathe like that working for no money.