HOW TO WELD A DIFF....THE CORRECT WAY!!!
Автокөліктер мен көлік құралдары
A few good tips and tricks in this one. Hopefully you guys take something away from this video and make sure your diff is welded properly. Nothing like being mid drift and having your diff explode.
------------------------------------------------------------------------------------------------------------
Our Amazon Store: www.amazon.com/shop/morfabind...
My Welding Equipment
Everlast 255EXT Tig: amzn.to/2E9KOeV
Miller 211 Mig (New Ver): amzn.to/2X3PzOH
Optrel Panoramaxx 2.5 Helmet: amzn.to/2TVz5GB
Camera Equipment
Canon EOS M50 Mirrorless: amzn.to/2TO4U3W
GoPro HERO Session: amzn.to/2UWGcOX
Пікірлер: 286
Finally, somebody that knows what they're doing lol
@greasemonkey397
3 жыл бұрын
For the most part. I would welded a series of passes covering the whole plate and essentially doing a "2 over" pass. Just for extra insurance.
@bustedwrenchgarage2051
3 жыл бұрын
He should have welded the gears to the carrier also all the stress is going to be on the pin now an when that goes its all going to blow up carrier and all of he welds the gears to the carrier it will make it stronger cause then the whole thing it talking the force instead a ³/⁴ rod
@thehulkamaniabrother2.089
2 жыл бұрын
@@bustedwrenchgarage2051 carrier is made of cast iron Imbecile 😂
We welded my ford rear and it still works fine. 44 inch Mudders both turn and never a problem. Saved me from buying a locker. Why not. My family has had over 1000 HP engines for these applications and the rear end works just fine. Never a problem when done properly. Since the 1970s dad used to do this
There it is. The most clear video you need to watch on KZread about welding diffs. Nice one fella 👌
The only problem i'm having now is my volvo smoking tires :P Thanks for the great tutourial man!
@SqueezeMonger
3 ай бұрын
better than just the one burning!
Finally An Old School Deal That was done in Early 50'' s to Late 60' s!! Love it man ! You got it Right!! State of the ART!
Thank you so much. The no bullshit guide I wanted 👍🏻 The plates are definitely the way to it.
Excellent example to spool diff. Looked at another of videos of this topic. I think yours was the best example. Liked the plate idea. Good work. Thanks
Perfect video with important details I could see me forgetting or doing wrong. Good to know.
Well done, great video. Always thought the process wasnt reliable, so i went with a locker instead. I turn 35" mud tires with some h.p. behind it. But if I get a chance, I'd like to try your method. Looks very promising. Once again, great video.
Excellent explanation and detail. That's the cutest diff I've ever seen, btw lol.
@MorFabIndustries
4 жыл бұрын
LOL! Did you see how the welding wire from the mig was able to push it out of the way? It's so tiny.
Thanks man I knew it needed to be hot before welding but I didn't know it had to be that hot so thanks. 350 degrees and balls out on the welder. Good video thanks.
Excellence !!! and thank you sir !!! i will make my friend watch this 20 times, before he starts LOL because he welds, but never done a diff before....
@alejandrogonz6081
2 жыл бұрын
2 years later and I’m that “friend” watching this video 😂😂
Great video spent ages looking for a video on this and most just waffled on about other stuff and didn't even show or explain what they're doing. Great stuff 👍
211 amps is about 28 volts which i use for vertical up welding with a weave pattern which i find would be still abit cold. I'd recommend at least 30 volts for better fusion with at least a 60 degree preheat. I would also after welding, wrap it up in a fire blanket to slow the cooling down as fast cooling could cause cracking due to weld and parent metals becoming brittle. If your method works, so be it.
@1966cambo
2 жыл бұрын
Ya, I was wondering about getting underbead cracks for that very reason
@kevinmcguire3715
Жыл бұрын
I always tape up the bearings and ring gear surface with multi layers of masking tape to keep from having hot metal sparks land there and cause a surface defect.
Good info and instruction, thank you.
I am welding my aristo diff TOMORROW!
really want to weld my porsche 718 open diff, thanks for the video! very informative
I appreciate the info. Learned A LOT!
Thanks for the great explanation! Looks like I will be trying that!
Thanks alot for your great video.👍 Greetings from Pakistan 🇵🇰
Good job and very useful video!
Don't forget about the axel retainer 👀
I've always been against welding the rear end but that plate is a good idea.
@thehulkamaniabrother2.089
2 жыл бұрын
Oh really? So how do you get the c clips in with the plates in the way.....uhhhhhhhhhhhhhhh😂🤣yeah no
@JosueCantaleBonito
Жыл бұрын
@@thehulkamaniabrother2.089 I was thinking the same thing 😂 but it’s race car stuff 🤷🏽♂️
@danielmiller3967
Жыл бұрын
2 years later I'm wondering the same thing
@AustinDemeyere
Жыл бұрын
You only plate 1 side, then on the other side weld the corners and I personally weld the gears to the carrier itself
Way awesome video man thankyou! Great info
Thank you! Great video!
Best video i could come across
You know it’s funny because I welded my diff the first time with a harbor freight welder and not enough heat and it did exactly what you said 😂. Had to buy a new one and total was 1000!! For all new seals and ring and pinion. Im doing it with a miller this time
Well done! Thank you!!!
All good tips ... Just be sure not to plate both sides of you need to install c clips to hold your axles in place lol
@MorFabIndustries
3 жыл бұрын
Lol yeah I've seen that done before. I've never done it though luckily!
@ridingwiththereids
8 ай бұрын
Ok, so you only plate the one side correct? I was thinking this exact thing and began to wonder how many people actually weld a plate on crap sides.... lol
Always a great vid
very informative. great video
Thanks for the video i could only watch half of it as it gave me arc eye 😎
Just some advice I would definitely cover up the bearings as well from slag👍🏻
A lot of great information.
well done thanks for this ❤
Do you have some sort of diagram of like what each and every single parts are so we know exactly what to weld and what not to weld?
cool thanks for the vid bro now ima weld my diff
Great vid, thanks!
This is a badass channel....
I was getting stuck on wet grass I Lincoln locked I always plate the gears before Lincoln locking I've never had one break.
Thank you!
I cut a thin sheet of steel that looks like a C ... it covers the ring gear when welding that side. Anti splatter spray it also. This is how i do it while still in the axle house.
im doing a 10 bolts gm today with the aurburn diff. the gear are shot and the pin is bent into a s that is why im doing it
Great Vid!
Funny cause i wanted to weld my FC Rx7, if thats the cause then this should be very useful. Thanks
Dude your welds are nicee😌
great video boss! GG
What about the bearings and ring gear serfice should it be covered.
What should I do if after welding the diff using plates the car shakes after 60mph?
What is your method for heating up that differential?
How did you put your keys in that hold your axles in with that pate there
So I have a question. If you put those plates to help strengthen everything how do you secure or ever pull your axles out again? No access to the c clips. At least in my instance I wouldn't be able to put plates. I don't know bout that diff you welded how those axle shafts lock in......
so with fwd, just tack nuts too spider gears? and just filler up with weld..?
Hopefully those bearings didn’t get splatter on them or get replaced. Good video
Great video
Do you not need to put the c clip back in? Or does that diff not use one?
I have a 93 ford ranger with limited slip can it be lock welded and could a stick be used.
very informative
Is that car door in the background from an e39? Looks so familiar.
@MorFabIndustries
4 жыл бұрын
Andreas D it is!
Great job, Great vid
How thick of plate did you use? It would be for a Toyota
Well done You totally know what you do Thank you for the video I already subscribe
dont forget if got c clips you leave one side open to get them and out
@junkanddisorderly6164
3 жыл бұрын
So if I got c clips I can still take the center out, get it welded and as long as one side is open, still get the axles back in?
I live in australia and welded my diff on my commodore with a 110 amp welder lol works fine and havent had an issue, its been on my car for 3 years, i have 3:08 diff gears
@cs40660
2 жыл бұрын
@A. Melbs Weldies have gotten me picked up twice, defected once. If ya worried about cops just invest in an LSD or a mini spool. Stronger anyway
Unfortunately if the diff breaks with that plate in there it will DESTROY the housing for the diff. Just happened to me. The housing for the diff can cost as much as the diff itself. Just a forewarning
How about if you made a plexi glass box too House the go Pro to get a better close-up shots just an idea keep up the good work 😎👊🏽
@MorFabIndustries
4 жыл бұрын
Thats a great idea!
Will you have too get new bearings where they got so hot
What happens if an axle snaps, Is there an easy way to replace it or does it just have to get cut out?
What size did you cut the plates to. ?
Did you use ER 70-6 wire on this?
What other material to use to weld if I don’t have mig
Nice, I wish you could weld one for my 01 Suburban for off reading 📚
My old welded diff looked like rats nest compared to those welds😂 it lasted atleast 4 owners tho.
@landofcivilization7894
2 жыл бұрын
Is it safe on high speed?
@maxx9941
2 жыл бұрын
@@landofcivilization7894 well depends are u going straight :D
@landofcivilization7894
2 жыл бұрын
@@maxx9941 I will drift and drag but I am afraid on high speed something happens
@maxx9941
2 жыл бұрын
@@landofcivilization7894 it will go sideways if u dont have traction, like always because 100% lock and maybe broke few axels depends how u abuse it, plus it will eat your tires pretty quick.
@landofcivilization7894
2 жыл бұрын
@@maxx9941 Well in that case better If I get an LSD
How much should someone pay to have this done ? Where is your shop ? Great video
Yes, careful with the ring gear. But the bearings likes slag ;)
@erniedodson2197
4 жыл бұрын
and they make good ground
The video is excellent however the proper way to weld the gears is with arc welding using a more powerful three-phase current. Also Since you are heating up de diff and all that work is best to press out the old side bearings and replaced with new ones
@jstavene
2 жыл бұрын
the comments, the customer put new bearings, new ring and pinion, and 3 phase,,,is not more powerful, (its about welder and settings and I do think arc is better also, but not everyone runs a Sa200 or such ) I think a decent 220 mig would do it if they took their time and preheated good too bad was not dissassembed and ground a bit for prep (but who takes that much time and care?)
Do you weld diffs for people and how much?
how do you get the c clips in/out
Thangk,s brother. 👍
What's that intake for that's over your right arm? And don't you need to have the axles in the center section so it doesn't warp from the heat
@MorFabIndustries
4 жыл бұрын
B series honda, and no those gears wont warp.
good shit bro.
Toasty stuff love it1👍
Could i weld my half ton truck rear differential?
@truckcampertraveler7369
4 жыл бұрын
Back Country69 yes
Did you flux core that or .030 or .035? Just wondering as I have to do one in a Dakota and I have a mig but wasn't sure which wire to use, maybe flux core cux it gets hotter? But throws more splatter idk
@MorFabIndustries
2 жыл бұрын
It was non flux core. Flux core throws a TON of slag. Not fun.
Damn good job buddy
What type of shop do you run, I’ve literally been calling fabrication shops in my town and they have no clue what I’m talking about when I ask if they can weld a diff
@MorFabIndustries
3 жыл бұрын
I'm an everything shop. General maint, fabrication, machining, I do it all.
Lifetime warranty on the side bearings ??
What about the C clamps on the axles
How much would yall pay/charge to weld a diff like this? Assuming I bring it all cleaned up, bring my own plates, just heat it up and weld?
How do you weld the gears the right way if your axle shafts are held in with C clips like a mopar 9.25 open diff..?
@MorFabIndustries
4 жыл бұрын
If you have c-clip axles you can only plate one side of the gears. It’s a bit weaker but it does the job.
What size are those plates?
weld spatter on bearings!!!!!! big no no, cover the bearings, Tig weld if you can.
@MorFabIndustries
3 жыл бұрын
The customer replaced the bearings with new ones. Good info for everyone though! Thank you.
So what makes both axles spin if they're not connected together in the center and the ring gear is only connected to one side?
@middlesiderrider
Жыл бұрын
The small gears on the sides have splines in the center of them, and the axles have splines that fit into them.
A dumb question I know, but where does the drive haft connect to the diff once it’s welded ? Is there a larger outer gear ?
@wookie9581
3 жыл бұрын
There is a large ring gear that attaches on the left of the carrier he is welding. The drive shaft would attach to the pinion gear with a yoke the pinion turns the large ring gear.
would .030 070s mig wire on a Lincoln 180amp welder and a preheated to say 400degrees Fahrenheit with a torch differential still in the carrier with say playdoh on the main ring and pinion welded at its max setting on 220v and plated on each side be sufficient to weld a differential like that?
@MorFabIndustries
2 жыл бұрын
Absolutely. It should be plenty. Just get it nice and hot on the preheat
How much would this cost to get done?
Those bearings could possibly be toasted also. Good practice is too replace them or remove them so you do get too much heat into them. You might have a strong welded diff but it will be noisey 💁♂️
@MorFabIndustries
3 жыл бұрын
The customer replaced all of the bearings as well as the ring and pinion.
I've heard a lot of people say that most of the welded diffs that they have seen break are ones with plates in, but how is that possible if the plate is supposed to make it stronger?
@MorFabIndustries
Жыл бұрын
Poor weld quality and not enough heat.
And your axle lock clips??
Your case - hardened ring gear is a magnet for spatter .splines too. Smear your gear in tip,- dip. Yay.