Yamaha XV 1600 Wild Star - Engine Resurrection Part 2 (HD/4K)

Тәжірибелік нұсқаулар және стиль

The broken engine will be assembled, resurrected and driven a bit in this part. We'll change the camshafts, hydraulic lifters, make our own gaskets, assemble the OHV mechanism, check if the cams are lubricated properly, change the oil pump driven gear for more robust one, assemble the primary gear and clutch, make a first start, check the engine for leaks after first run, tighten up the bolts a bit and make a first ride.
TOOLS:
- motorcycle jack up
- set of sockets
- set of hex wrenches
- torque wrenches big and small
- hammer, best with plastic handle
- knife or gasket cleaning tool
- scissors for gasket creation
- piercing tool for gasket creation
- feeler gauge 0.05 mm or 0.04 mm
- funnel for oil
- pliers
- bottle and hose for gasoline
- cross screw driver
- box for oil to drain the lifters
- basic syringe
- drilling machine for turning the oil pump stem
- slide caliper
- gloves
- nerves, a lot
MATERIAL:
- set of new camshafts
- new hydraulic valve lifters
- new oil pump driven gear
- paper towels for cleaning
- technical gasoline or alcohol for cleaning
- O-rings different sizes
- gasket paper up to 120°C, 0.4 and 0.8 mm thick
- thread glue
- engine oil 20W40 or 20W50, 4L
- gasoline
OTHER USEFUL VIDEOS HERE:
Yamaha Wild Star 1600
- Engine Resurrection part One: • Yamaha XV 1600 Wild St...
Suzuki Bandit 1200
- Engine Oil Change: • Suzuki Bandit GSF 1200...
- Valve Clearances Adjustment: • Suzuki Bandit GSF 1200...
- Carbs to Engine Mount: • Suzuki Bandit GSF 1200...
- Carbs Cleaning: • Suzuki Bandit GSF 1200...
JAWA 350/639
- Original Dashboard Assembly: • Jawa 350/639 - Origina...
- Carburettor Fuel Height Reset: • Mitsubishi Colt 1.1i -...
- Engine Assembling Part 1 : • Jawa 350/639 engine mo...
- Engine Assembling Part 2 : • Jawa 350/639 final eng...
- Speedometer Gauge Repair: • Jawa 350/639 - Speedom...
HYUNDAI i20 2019
- Gearbox Swap: • Hyundai i20 1.2i - Gea...
- Gearbox Sealing Ring Swap: • Hyundai i20 - Gearbox ...
- Skid Plate Repair: / dmplate Repair: / d
BMW E39 2003
- Rear Doors Blocked Inside and Outside - Accessing Door Lock: • BMW e39 - Rear Right D...
- Flywheel and Clutch Replacement: • BMW e39 - Dual to Sing...
- Wiper Arm Fail and Repair: • BMW e39 - Windshield W...
- Front Brake Disc Replacement: • BMW e39 - Front Brake ...
- Engine Oil Change: • BMW e39 520d - Engine ...
- Air filter Change: • BMW e39 520d - Air Fil...
MITSUBISHI COLT 2005
- Sway Bar Link Swap: • Mitsubishi Colt 1.1i -...
- Hand Brake Lever Travel Adjustment: • Mitsubishi Colt 1.1i -...
- Drum Brake Repair: • Mitsubishi Colt 1.1i -...
- Quick Pollen Filter Change: • Mitsubishi Colt 1.1i -...
- Oil and Filter Change: • Mitsubishi Colt 1.1i E...
- Water Pump Replacement: • Mitsubishi Colt 1.1i W...
- Alternator Replacement: • Mitsubishi Colt 1.1i -...
- Rear Shock Absorbers Change: • Mitsubishi Colt 1.1i -...
- Headlight Change: • Mitsubishi Colt 1.1i H...
- Air Filter Change: • Mitsubishi Colt 1.1i A...
- Spark Plugs Change: • Mitsubishi Colt 1.1i S...
- Pollen Filter Change: • Mitsubishi Colt 1.1i -...
#motorcyclerepair #yamaha #cruiser #motorcyclemaintenance #engine #motorcycle #diy #moto #viral #viralvi

Пікірлер: 41

  • @sonicgauge1
    @sonicgauge17 ай бұрын

    Best mechanic vid ive ever seen, no talking just showing, thank you this is exacly what I've been looking for..

  • @REBUILDLab

    @REBUILDLab

    7 ай бұрын

    Thank you! Glad that it served!

  • @0Gotland4Ever0
    @0Gotland4Ever0Ай бұрын

    Note about the torque wrench, when it clicks once you don't need to make it click a 2nd time since the 1st click already set ti to the required Nm. 2nd click basically does nothing. Fantastic video!

  • @REBUILDLab

    @REBUILDLab

    Ай бұрын

    Thanks for the note! Glad you like it 👍

  • @oakeydoakey1
    @oakeydoakey15 ай бұрын

    Just pulled the trigger and bought one dead in a garage. An 01 with 30k on it for a song. Like what I'm seeing here. As an older motorsports guy I've never wrenched on one of these. Thanks for taking the mystery out of it.

  • @REBUILDLab

    @REBUILDLab

    5 ай бұрын

    Glad it helped and good luck with your WS!

  • @BrandenCaney
    @BrandenCaney10 ай бұрын

    I love these bikes! Great video! Thanks for taking the time to record the process.

  • @REBUILDLab

    @REBUILDLab

    10 ай бұрын

    Thanks Branden! I'm Glad it was of use.

  • @kilpel2
    @kilpel24 ай бұрын

    I have this same bike that I bought last year with 17000 miles. Sweet engine and I love the bike. Definitely worth fixing. Your videos are extremely educational. Thanks!

  • @REBUILDLab

    @REBUILDLab

    4 ай бұрын

    Thank you very much and good luck with your bike! The mileage is not really high on yours, it should serve you long and well.

  • @dennytuma
    @dennytuma5 ай бұрын

    i think i would have tightened those rockers down a little then wait awhile then a little more then wait some more to give the lifter time to bleed down so you don't bend a push rod and the floor boards are on backwards wide part goes forward. you did a good job.

  • @REBUILDLab

    @REBUILDLab

    5 ай бұрын

    Good idea with thee rockers and lifters. Yes, the floor boards were switched back like they should have been, wide part in front. Thanks!

  • @HagersvilleHunk
    @HagersvilleHunk9 ай бұрын

    Another excellent video made by "the man of many words". Am impressed that you used 4mil paper gaskets and got away with it. Might even try that myself in the future. Thanks again.

  • @REBUILDLab

    @REBUILDLab

    9 ай бұрын

    Well, thanks. Regarding this too many words - what would you like to have it, or what should be cut away next time? Tnx!

  • @kentuckyjustice1408
    @kentuckyjustice140810 ай бұрын

    That was a fun [2 video] series. Lots of "stop n go" to read, but I understand. "Thumbs up" from this Kentucky boy"

  • @REBUILDLab

    @REBUILDLab

    10 ай бұрын

    Thank you so much for the nice words, it was a bit of battle. Thanks a lot

  • @chaser631
    @chaser6314 ай бұрын

    Ну вот, посмотрел два твоих видео, вспомнил как делал это раз 6-7 подряд, пытаясь убрать тот самый тикающий звук. В принципе, мотор сам по себе громкий, это же воздушник + это не хонда... В принципе тебе повезло, что есть в наличии запчасти, у меня вот тоже все норм оказалось - распредвалы живые, не успело их скушать, только гидрокомпенсаторы поменял и все, один начал крошиться. По итогу: мотор прикольный, но ресурса не так много, где-то на 150-200 тыс. км. Далее - новый мотор. Но надо еще наездить эти тысячи км..... Удачи :)

  • @REBUILDLab

    @REBUILDLab

    4 ай бұрын

    Rhe spare.parts can be ordered, except you are based simewhere where they do not ship in to. The engine looks cool, runs ok, it is air cooled carb so very straight forward. To run it 200.000 though I can not imagine. The bike is too loud to me, my ears are falling off 🙂 Anyway, good luck with your machine!

  • @mehmetmimaroglu7619
    @mehmetmimaroglu761911 ай бұрын

    after all that great work, you installed the floorboards reverse :) swap the left to right and right to left. I really enjoyed watching both of the episodes. you worked very precisely and cleanly but I am a huge believer of the torque wrenches, so expected you to use it on the head bolts and crankcase bolts. But other than that , great video. keep up the good work pal!!

  • @REBUILDLab

    @REBUILDLab

    11 ай бұрын

    Hi Mehmet, did I, can swap them, no prob 😊👍 Didn't expected that to happen 😄 Yeah these tiny torque wrenches...It just doesn't seem to be practical to me...they need to be calibrated etc, one can feel when the tiny bolt is bottomed out. But I certainly will consider do it and thank you for the hint and good words! Have a nice one! 👍

  • @mapacheraccoon4476
    @mapacheraccoon44769 ай бұрын

    What a dawning task,Wow..!!..hats off to ya brother..great job great video...I love these bikes..❤

  • @REBUILDLab

    @REBUILDLab

    9 ай бұрын

    Thank you very much!

  • @TheChoosenOne94
    @TheChoosenOne946 ай бұрын

    1. Clutch plates should be bathed in oil for several hours before mounting them. 2. If the engine doesn't want to rev cold or hot that means carb need adjustments. Bad air/fuel ratio.

  • @REBUILDLab

    @REBUILDLab

    6 ай бұрын

    Can be, thanks for the tips.

  • @Hulk-lives
    @Hulk-lives5 ай бұрын

    Great work man 👍🏻😎 love the video! I own one of these bikes and it is amazing 👍🏻 I noticed you didn’t put the spring back on under the clutch arm at the casing ?! Is that okay ? Or should it be put back on? Otherwise keep up the great content ✌🏻

  • @Hulk-lives

    @Hulk-lives

    5 ай бұрын

    My bad just seen you put it on 👍🏻😜

  • @FrancoisImberechts
    @FrancoisImberechts16 күн бұрын

    👍👍👍👍👍👍

  • @REBUILDLab

    @REBUILDLab

    16 күн бұрын

    Thnx! 👍

  • @paulacabbo466
    @paulacabbo4664 ай бұрын

    Reverse the those running boards they're backwards

  • @REBUILDLab

    @REBUILDLab

    4 ай бұрын

    It happened already. I must post something to this 🙂 Thank you

  • @gattling9
    @gattling98 ай бұрын

    Looking at the amount of silicone used by previous owner/mechanic and damages that it did i have a strong feeling that: Poles were here 🇵🇱 😅

  • @REBUILDLab

    @REBUILDLab

    8 ай бұрын

    That was a good one 👍

  • @milancetkovic6433
    @milancetkovic64337 ай бұрын

    I have the same bike,work perfectly,exept when I put in fourth gear some strange noise coming from the gearbox.by your opinion what can be the problem?

  • @REBUILDLab

    @REBUILDLab

    7 ай бұрын

    No idea, but I did heard about gearbox recall from the factory, if I'm not mistaken. Search for it, if you like.

  • @milancetkovic6433

    @milancetkovic6433

    7 ай бұрын

    Any idea where to search??

  • @paulacabbo466
    @paulacabbo46611 ай бұрын

    shouldn't new cams be broken by keeping the engine at 2000 rpm for like 15 to 20 minutes, ive read you shouldn't let new cams run at idle

  • @REBUILDLab

    @REBUILDLab

    11 ай бұрын

    Don't think so, what should be he reason behind that?

  • @ojaichuck
    @ojaichuck3 ай бұрын

    Bottoming out yhe bolts? What about torque specs?

  • @REBUILDLab

    @REBUILDLab

    3 ай бұрын

    Well, it works like that...

  • @williamhalter2032
    @williamhalter20324 ай бұрын

    I have a 2000 roadstar 98 CI/1602 CC.. 56k miles no problems.

  • @REBUILDLab

    @REBUILDLab

    4 ай бұрын

    Great to hear that. This bike did 50k with the original weak oil pump... Think they are solid and will hold. Good luck with yours! 👍

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