REBUILD Lab

REBUILD Lab

Hello everyone,

You will find here topics about home made maintenance and repairs of older cars and motorcycles.
For example (2000) Peugeot 306 HDi, (2005) Mitsubishi Colt 1.1, (1992) Jawa 350/639, (2000) Suzuki GSF 1200 Bandit and others. Some advice and test videos maybe too, we'll see :)

Stay healthy and prosper! :-)

Clutch Swap at Home (HD)

Clutch Swap at Home (HD)

Пікірлер

  • @hendriediepenbroek5344
    @hendriediepenbroek53445 күн бұрын

    How many km.you changed first time

  • @REBUILDLab
    @REBUILDLab5 күн бұрын

    Good question, do not remember, but it was aprox in jan. 2023, so it could be at 170-180.000

  • @hendriediepenbroek5344
    @hendriediepenbroek53445 күн бұрын

    First time change the pads ?

  • @REBUILDLab
    @REBUILDLab5 күн бұрын

    yes

  • @Bandit19990
    @Bandit199909 күн бұрын

    Props for showing that its not always just clean them and it runs great. I've had mine off 3 times before I got it running right, a/f still needs some fettling at tickover.

  • @REBUILDLab
    @REBUILDLab9 күн бұрын

    Yes, it's not that easy. I had to set the air fiel mixture after all this was done, to get the bike running right. Of course, because it was all disassembled...

  • @ciprianciprian1914
    @ciprianciprian191411 күн бұрын

    Multumesc frumos👍! Cu respect! 🤝👍

  • @REBUILDLab
    @REBUILDLab11 күн бұрын

    Thnx!

  • @walter_texas
    @walter_texas13 күн бұрын

    We still need more videos about Colt

  • @REBUILDLab
    @REBUILDLab12 күн бұрын

    Hi, something is comming. Clutch, valve clearances etc. But it takes time. What do you need? Thank you

  • @FrancoisImberechts
    @FrancoisImberechts16 күн бұрын

    👍👍👍👍👍👍

  • @REBUILDLab
    @REBUILDLab16 күн бұрын

    Thnx! 👍

  • @tommasobini3979
    @tommasobini397917 күн бұрын

    Love your vids, I'm actually working at my car by my self now for maintenace stuff :)

  • @REBUILDLab
    @REBUILDLab16 күн бұрын

    Thank you, like to see that! More is yet to come. Just changing clutch on the Colt, it has had little over 200.000 km still original.

  • @tommasobini3979
    @tommasobini397916 күн бұрын

    today I've changed the sparkplugs, mine weren't stuck 😂😂 Thank you again!

  • @REBUILDLab
    @REBUILDLab16 күн бұрын

    @@tommasobini3979 Thank for feedback, perfect! Did you put the correct ones in? Guess yes :) Have a nice evening!

  • @scotsiain1970
    @scotsiain197017 күн бұрын

    Pain in the a$$ bandits. Never had a decent running one yet. 😅

  • @REBUILDLab
    @REBUILDLab16 күн бұрын

    Really? Think it can be because of air fuel mixture after carb cleaning. Will post that too...

  • @koyval22
    @koyval2219 күн бұрын

    Wow after some time. A new carb cleaning for a bandit! ❤

  • @REBUILDLab
    @REBUILDLab19 күн бұрын

    Not that I was looking for it 😁 Just wanted to ride...

  • @ThePahan007
    @ThePahan00720 күн бұрын

  • @REBUILDLab
    @REBUILDLab20 күн бұрын

    👋

  • @KeruxLand
    @KeruxLand25 күн бұрын

    As a mechanic, I couldn't work right with those big gloves!!! I prefer to wash my hands with godd hand cleaner..... Well I guess there are different ways of doing things....

  • @REBUILDLab
    @REBUILDLab25 күн бұрын

    Well, I work with gloves because the oil products like to go through the skin like everything else does and that's not something I'm comfortable with... So for health reasons.

  • @PirmanSaputra-nd8zh
    @PirmanSaputra-nd8zh26 күн бұрын

    Dokumen nya ada gak bang

  • @REBUILDLab
    @REBUILDLab26 күн бұрын

    Don't know what you mean...

  • @andrewallen9993
    @andrewallen999327 күн бұрын

    Factory original heavy crank helps pull the Velorex 700 sidecar with children and wife as pillion. Torque over horsepower😀

  • @REBUILDLab
    @REBUILDLab27 күн бұрын

    Just try this one and you'll speak differently. It is another bike. You do not consume power to spin the heavy crank, you have the power on the wheel! 👍

  • @andrewallen9993
    @andrewallen999326 күн бұрын

    @@REBUILDLab it would be easier and cheaper to just buy a Yamaha RD350😁 I was installing new pistons and rings in one of my Jawas and got out my Dremel to do some port adjusting like I did on my old formula one Suzuki 750 triple two-stroke when I thought to myself "you are going to change the ports on a bike with a 10:1 compression and which doesn't even have an automatic advance and retard ignition system? Don't be stupid and waste your time".

  • @REBUILDLab
    @REBUILDLab26 күн бұрын

    How much costs the RD 350? The problem is I like the Jawa...it has been in the family more than 20 years. Slowly I will get to it probably and do some more things to it, we'll see. Anyway, with this crank it is a while new motorbike, the engine is so elastic, can't believe it. Even if everything else is stock...

  • @andrewallen9993
    @andrewallen999326 күн бұрын

    @@REBUILDLab An RD 350 in reasonable condition costs the same as a brand new Jawa 350 two stroke. I keep riding my sidecar TS my Red Style and my TS converted to a cafe racer😀

  • @REBUILDLab
    @REBUILDLab25 күн бұрын

    @@andrewallen9993 Thnx for the pricing, did not knew that. I am thinking of cafe racer style mod on my Jawa too, but have to do the GS 500 wrecked engine first :)

  • @violjohn
    @violjohn29 күн бұрын

    This is a tough job for me; I think the silicone grease will help. Thanks mate!

  • @REBUILDLab
    @REBUILDLab29 күн бұрын

    I had to do the cleaning job this year again and found out, that the suction port clamps must be loosen much much more, so that they can deform a bit allowing the carbs slight in more easily. With only little loosen clamps it is impossible to press the carbs in.

  • @violjohn
    @violjohn28 күн бұрын

    @@REBUILDLab Thanks! How often should I expect to do the carbs?

  • @REBUILDLab
    @REBUILDLab26 күн бұрын

    It depends on what kind of gasoline you will left in the carbs during the winter. If there is bio gasoline, expect to have clogged carbs in the spring. I would use 98- 100 octane gasoline with low bio component in there for the winter plus gasoline stabiliser. Should be better then...

  • @doriansanguino1098
    @doriansanguino1098Ай бұрын

    Hey man, finally someone who does this, this is a great video and you should definitely keep doing them, last saturday i had a lil crash and i enden up blowing my whole pulse generator, i ordered a new one but i think theres a bolt stuck inside, i can show you the pics to make sure, im trying to do it by myself bc its my first bike and i really like her, also ive been putting a lot of love on her, if you can help me that would be really awesome, thanks in advance!!!!

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Hi, send the pictures to [email protected] I can have a look...

  • @doriansanguino1098
    @doriansanguino1098Ай бұрын

    @@REBUILDLab Already did, Tysm!

  • @REBUILDLab
    @REBUILDLabАй бұрын

    @@doriansanguino1098 Perfect!

  • @vikarhu3372
    @vikarhu3372Ай бұрын

    great video

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Thank you!

  • @EdwarCardenasA
    @EdwarCardenasAАй бұрын

    Excelente, por favor siguiente.

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Thanks, but it will take some time.

  • @5245jah
    @5245jahАй бұрын

    Good job! Please tell me more about the thermometer you use. What is it and how is this connected to an aircooled engine?

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Thank you. It is a thermometer from the oldtimer Skoda 120L which means sensor and gauge. The sensor is sitting on a small beam, that is connected via cylinder head nuts to both of the cylinder heads.

  • @MihulTudor
    @MihulTudorАй бұрын

    What diameter and thread pattern for these?

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Copper tube diameter is 5 mm, the tube nut is 7 mm, normal thread orientation.

  • @Mustafa640
    @Mustafa640Ай бұрын

    20:00 fuel filter reverse

  • @REBUILDLab
    @REBUILDLabАй бұрын

    No, think it is correct like that.

  • @0Gotland4Ever0
    @0Gotland4Ever0Ай бұрын

    Note about the torque wrench, when it clicks once you don't need to make it click a 2nd time since the 1st click already set ti to the required Nm. 2nd click basically does nothing. Fantastic video!

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Thanks for the note! Glad you like it 👍

  • @0Gotland4Ever0
    @0Gotland4Ever0Ай бұрын

    Great video! :)

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Thank you!

  • @Hello_there_obi
    @Hello_there_obiАй бұрын

    No mention of the direction. Bad video.

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Can you tell more about your point? Thnx

  • @Buzzilio_
    @Buzzilio_Ай бұрын

    Greetings from Latvia. Thank you for guidance, it was really helpful! I just noticed that I've got exactly the same jack) How often do you change oil?

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Glad it helped! I do change it onec a year or after about 10.000 km.

  • @michaelfraser5723
    @michaelfraser5723Ай бұрын

    disconnect oxy sensor and remove it on the bench

  • @REBUILDLab
    @REBUILDLabАй бұрын

    Yeah, next time I'll do, thnx

  • @michaelfraser5723
    @michaelfraser57232 ай бұрын

    thanks, man

  • @REBUILDLab
    @REBUILDLabАй бұрын

    glad it helped

  • @alparslankaya4935
    @alparslankaya49352 ай бұрын

    Meraba aynı motordan bendede var krank ve silindir değiştirdikten sonra çalışmadı vakum yok sorun ne olabilir

  • @REBUILDLab
    @REBUILDLab2 ай бұрын

    If there is no vacuum, then you have a leak. The crank halves went not together, leak between the two crank halves, carb path leak somewhere, leak under the cylinders, or sealings of the bearings... where ever you look that something went together, is a possible leak. You have to go one after another and inspect. It is difficult to say what is bad just like that. But if you are sure the vacuum is the problem, then at least uou have a point where to start.

  • @alparslankaya4935
    @alparslankaya49352 ай бұрын

    @@REBUILDLab sorun kırank keçesiyse ne yapabilirim yani nasıl mudale edebilirim tekrar mı parçalayacağım 😥

  • @REBUILDLab
    @REBUILDLab2 ай бұрын

    Hello, if you are sure that it is a vacuum problem, you have to start looking at every connection between crank, that there is. Bearing sealings, crank halves, carb to crankcase etc. But start from the easiest thisgs, do not thing the most complicated it shall be. Good luck

  • @alparslankaya4935
    @alparslankaya49352 ай бұрын

    @@REBUILDLab thank you

  • @mucednik
    @mucednik2 ай бұрын

    This is good, except one fact - the new oil filter is dry. Once you start the engine and let it running, turn it off, let is cool down and then fill missing oil that now is in the new filter.

  • @REBUILDLab
    @REBUILDLab2 ай бұрын

    You're right. Thanks. There is not much that will go onto the oil filter, but still, one should check it and fill up.

  • @koyval22
    @koyval222 ай бұрын

    Where is the vid that it fired up? So far i watched your carb cleaning, valve adjustment, carb mounting to engine, then this oil change.

  • @REBUILDLab
    @REBUILDLab2 ай бұрын

    There is no such one, I didn't think it was necessary at the time 😀 Anyway, the carbs are clogged and dirty again because of the bio part on the gasoline (10% here) so I have to do a quick clean again and then it cab be with a start of course.

  • @koyval22
    @koyval222 ай бұрын

    @@REBUILDLab excited to see your updates lol 🤘🏽

  • @edwinjimenez-db2nl
    @edwinjimenez-db2nl2 ай бұрын

    How many oil bottles do you need to complete the oil change?

  • @REBUILDLab
    @REBUILDLab2 ай бұрын

    Depends on how big the bottles are. You need 3.3 Litres.

  • @justklexi7439
    @justklexi74393 ай бұрын

    Thanks a lot👌. I have a question where did you get the new brake shoes from?

  • @REBUILDLab
    @REBUILDLab3 ай бұрын

    Thank you. The brake shoes are from a common shop, they are easy to get as a aftermarket part.

  • @jaspervanderschors7172
    @jaspervanderschors7172Ай бұрын

    Is there a difference between brake shoes with abs sensoring and those without?

  • @REBUILDLab
    @REBUILDLabАй бұрын

    No, don't think there is some...

  • @jaspervanderschors7172
    @jaspervanderschors7172Ай бұрын

    Thx! ​@@REBUILDLab

  • @AhmedAhmed-lq8kz
    @AhmedAhmed-lq8kz3 ай бұрын

    Respect

  • @REBUILDLab
    @REBUILDLab3 ай бұрын

    Thank you!

  • @user-gm5cu1zx3u
    @user-gm5cu1zx3u3 ай бұрын

    Який там карбіратор фірма

  • @REBUILDLab
    @REBUILDLab3 ай бұрын

    No idea what it was, I did bought a chinese one, back then and use the parts for the original one.

  • @davidcarrasco4786
    @davidcarrasco47863 ай бұрын

    I'm about to buy a GS 500 and this stuff is very useful... thank you

  • @REBUILDLab
    @REBUILDLab3 ай бұрын

    Glad it served your purpose.

  • @ojaichuck
    @ojaichuck3 ай бұрын

    Bottoming out yhe bolts? What about torque specs?

  • @REBUILDLab
    @REBUILDLab3 ай бұрын

    Well, it works like that...

  • @williamhalter2032
    @williamhalter20324 ай бұрын

    I have a 2000 roadstar 98 CI/1602 CC.. 56k miles no problems.

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    Great to hear that. This bike did 50k with the original weak oil pump... Think they are solid and will hold. Good luck with yours! 👍

  • @paulacabbo466
    @paulacabbo4664 ай бұрын

    Reverse the those running boards they're backwards

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    It happened already. I must post something to this 🙂 Thank you

  • @kilpel2
    @kilpel24 ай бұрын

    I have this same bike that I bought last year with 17000 miles. Sweet engine and I love the bike. Definitely worth fixing. Your videos are extremely educational. Thanks!

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    Thank you very much and good luck with your bike! The mileage is not really high on yours, it should serve you long and well.

  • @TBluberry
    @TBluberry4 ай бұрын

    Have the exact same issue .. just got the exhaust from the seller🎉

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    It lasted a year or two, still having problems with it, because the catalytic converter pipe did rusted away :D good luck with your pipe!

  • @Nosferatufatum
    @Nosferatufatum4 ай бұрын

    Thanks for posting this quality video, it helps a lot in understanding how this all works.

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    You're welcome, glad it helped!

  • @franksingh8370
    @franksingh83704 ай бұрын

    Is the 1.0 t-gdi gearbox the same as the 1.2? Thanks

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    No idea my friend. Sorry

  • @VjeksoslavDmitrovic-se8nt
    @VjeksoslavDmitrovic-se8nt4 ай бұрын

    Nemas pojma o pojmu kako se rukuje testerom.citas uputstvo a neznas sta citas.

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    Sorry, cannot translate exactly what you mean. If you don't like that video for some reason, I can understand that. It's just what I did with a new chain saw that's all... it's not what you should do with yours.

  • @chaser631
    @chaser6314 ай бұрын

    Ну вот, посмотрел два твоих видео, вспомнил как делал это раз 6-7 подряд, пытаясь убрать тот самый тикающий звук. В принципе, мотор сам по себе громкий, это же воздушник + это не хонда... В принципе тебе повезло, что есть в наличии запчасти, у меня вот тоже все норм оказалось - распредвалы живые, не успело их скушать, только гидрокомпенсаторы поменял и все, один начал крошиться. По итогу: мотор прикольный, но ресурса не так много, где-то на 150-200 тыс. км. Далее - новый мотор. Но надо еще наездить эти тысячи км..... Удачи :)

  • @REBUILDLab
    @REBUILDLab4 ай бұрын

    Rhe spare.parts can be ordered, except you are based simewhere where they do not ship in to. The engine looks cool, runs ok, it is air cooled carb so very straight forward. To run it 200.000 though I can not imagine. The bike is too loud to me, my ears are falling off 🙂 Anyway, good luck with your machine!

  • @oakeydoakey1
    @oakeydoakey15 ай бұрын

    Just pulled the trigger and bought one dead in a garage. An 01 with 30k on it for a song. Like what I'm seeing here. As an older motorsports guy I've never wrenched on one of these. Thanks for taking the mystery out of it.

  • @REBUILDLab
    @REBUILDLab5 ай бұрын

    Glad it helped and good luck with your WS!

  • @denniskraft8242
    @denniskraft82425 ай бұрын

    Perfect description, thanx a lot!

  • @REBUILDLab
    @REBUILDLab5 ай бұрын

    Glad it helped!

  • @denniskraft8242
    @denniskraft82424 ай бұрын

    @@REBUILDLab yes it helped very well! Maybe a small hint from my side. I used a screw clamp to fix and compress the brake pads, so it was much easier to solve that §#&$$ puzzle of pads, steel springs and brackets ^^

  • @dennytuma
    @dennytuma5 ай бұрын

    i think i would have tightened those rockers down a little then wait awhile then a little more then wait some more to give the lifter time to bleed down so you don't bend a push rod and the floor boards are on backwards wide part goes forward. you did a good job.

  • @REBUILDLab
    @REBUILDLab5 ай бұрын

    Good idea with thee rockers and lifters. Yes, the floor boards were switched back like they should have been, wide part in front. Thanks!

  • @AaryanVansh
    @AaryanVansh5 ай бұрын

    The window is all the way up and regulator not working. How do I remove the glass since it is said to bring it down little bit to take out the glass? Is there a manual way to bring down the glass half way down and then remove?

  • @REBUILDLab
    @REBUILDLab5 ай бұрын

    Hmmm, not sure, never had that one before. Try to unhook the glass from the sliders and then let it go down and remove... If that is not the way, then I would try to remove the motor of the lifter mechanism, unhook it from the pulley and if necessary, even cut the cords to be able to let the glass slide down... then the mechanism must be replaced.

  • @AaryanVansh
    @AaryanVansh5 ай бұрын

    @@REBUILDLab What's the probability & likelihood all 4 going bad around the same time (within a month or so)? Unlikely right? Wondering whether there's a shortage somewhere. But for now, ordered part with motor and will see how to proceed. (still need to remove the glass).

  • @randmanooooo
    @randmanooooo5 ай бұрын

    I’m planning a long ride this coming September and was concerned about that oil pump gear. Not sure if my 2001 Roadstar was ever replaced during the recall by the previous owner. Was looking for instructions on how to do the tear down and inspection. Glad I found this video. Thanks for taking the time to record and post this video.

  • @REBUILDLab
    @REBUILDLab5 ай бұрын

    Glad it helped! Have a good ride!

  • @Hulk-lives
    @Hulk-lives5 ай бұрын

    Great work man 👍🏻😎 love the video! I own one of these bikes and it is amazing 👍🏻 I noticed you didn’t put the spring back on under the clutch arm at the casing ?! Is that okay ? Or should it be put back on? Otherwise keep up the great content ✌🏻

  • @Hulk-lives
    @Hulk-lives5 ай бұрын

    My bad just seen you put it on 👍🏻😜

  • @rickstevens2941
    @rickstevens29415 ай бұрын

    👌🏻😊👌🏻

  • @ThePahan007
    @ThePahan0075 ай бұрын

    What is that noise at 3:14 during turning the rear wheel?

  • @REBUILDLab
    @REBUILDLab5 ай бұрын

    It's the noise of secondary chain hits the sprocket and via the transmission moves the internal parts of the engine. There was a 5-th gear set in the gearbox to move the engine.