How to make a fiberglass mold for a motorcycle seat // Paul Brodie's Shop

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#fiberglass #mold #motorcycle #fussyframebuilder

Пікірлер: 306

  • @coli2543
    @coli25432 жыл бұрын

    Hi Paul, mission accomplished. My wife went absolutely "acorn" nuts!! From one Canuck to another, thanks for the love and keep up the great videos. Colin

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Colin, sometimes you do get what you ask for...

  • @chrismorgan4375

    @chrismorgan4375

    2 жыл бұрын

    @@paulbrodie Yeah, sometimes.

  • @836dmar

    @836dmar

    2 жыл бұрын

    Just sayin’. I think I’m gonna leave my wife out of this! Good stuff, guys.

  • @tigattac
    @tigattac2 жыл бұрын

    "He was in the fumes for a long time" Priceless Paul

  • @dennisyoung4631

    @dennisyoung4631

    2 жыл бұрын

    Sounds like he was workin’ with *The Stink!*

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I learned a LOT from George.

  • @larrypalmer7136
    @larrypalmer71362 жыл бұрын

    Your combination of machining, fabricating, art, camera work, editing, humor, and style make for unique and great videos. Thanks for the treat.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Larry. We are still having fun too!

  • @MrCarlsonsLab
    @MrCarlsonsLab2 жыл бұрын

    Nice Job Paul. Your channel has a very comfortable feel to it. Thanks for taking the time!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks for watching!

  • @TheycallmeBB38
    @TheycallmeBB38 Жыл бұрын

    Discovered your feed today. Exactly what I have been looking for as I customize my 1989 FZR 600. Excellent stuff!

  • @paulbrodie

    @paulbrodie

    Жыл бұрын

    Thank you Mr. Delica. Welcome to our channel....

  • @digschopper9321
    @digschopper93212 жыл бұрын

    Love the music. I wish I had seen this before I made my fiberglass pan.

  • @thetestman3914
    @thetestman39149 ай бұрын

    Much love from morocco SIR!! Your work is like à gift from god.......thank you for sharing your art with us❤❤❤

  • @stuartstephens
    @stuartstephens2 жыл бұрын

    Thanks for the mid week episodes. The KZread channels I like to watch generally put out their shows on the weekends, so interesting content tends to peter out during the week. 🙂

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Stuart.

  • @Kosmonooit
    @Kosmonooit2 жыл бұрын

    I love the smell of resin in the morning ... one thing I would like to add for when working with that fiber matt, keep ur skin covered!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I was wearing gloves... Safety Third!

  • @stef4801
    @stef48012 жыл бұрын

    WAHOOOOOO......VERRY GOOD JOB PAUL

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you.

  • @PatFarrellKTM
    @PatFarrellKTM2 жыл бұрын

    I'm glad you added the step on the seat. Clearly you will need it when you open the throttle to that brutal 200cc motor.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    When the seat is upholstered, you will not know there is a step in the seat pan. But, you are correct about the power..

  • @glenpiro313
    @glenpiro3132 жыл бұрын

    Another much needed episode!!!! Timing is everything!! Thank you Paul!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Glen.

  • @ratheskin58
    @ratheskin582 жыл бұрын

    That's a really interesting method, thanks. Much more elegant than the common approach of covering the area with cling film / saran wrap, then slopping mat and resin on it.

  • @bradley3549
    @bradley35492 жыл бұрын

    I used to work in a sign and graphic shop for many years and we had two tricks for aligning complex vinyl decals. 1. We used what's called transfer film. Basically a mildly sticky and translucent material you stick on the top of the decal. It allows you to see through it to align it, and for cut out vinyl, it keeps the shapes all in perfect orientation off the plotter. 2. We also used an application fluid. Basically just water with a drop of soap. It lets the decal float on the surface and when you get it just right, you can squeegee the fluid out. Used the same process for applying window tint. Never tried Windex. It was banned in the shop because it's bad for window tint! Need tint safe window cleaner.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I have heard about mild soapy water for decal placement.

  • @metricstormtrooper

    @metricstormtrooper

    2 жыл бұрын

    I did exactly the same thing but probably half a world away in Australia. Windex has Metholated Spirits in it and would be nasty for flame polished acrylic edges too.

  • @garymallard4699

    @garymallard4699

    2 жыл бұрын

    @@paulbrodie i did signs for 35 years...just use any dishwashing soap in your water... and we used " Actual " application fluids too ( they do work great too )... you can get bubbles out easy too if it is wet...and move it if needed... the transfer tape tape comes in Clear or a Paper version with different grades of tack... it is also great for protecting surfaces when fabricating or using to mark your layouts Windex was a common decal applicator i heard about before i got into signs ( we heard or used it on our Dirt bike decals )... back in 80's i recall it being passed around...lol I wouldn't recommend it as simple soapy water is cheap and plentiful... put some in a spray bottle and use as much ( or little ) as you prefer.... and get some good squeege's applicator pads for vinyl application larger signs we used window squeege's to work faster...

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    @@garymallard4699 Thanks Gary.

  • @garymallard4699

    @garymallard4699

    2 жыл бұрын

    @@paulbrodie Thanks for all you do too..👍

  • @chrislaunders8283
    @chrislaunders82832 жыл бұрын

    Love the lamp made from an Excelsior head

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Mike Freda. Check his videos. He has an episode on making that lamp.

  • @gibgrth
    @gibgrth2 жыл бұрын

    Could watch you videos all day! True Craftsman!!! Love It Thanks Paul & Mitch

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you.

  • @964cuplove
    @964cuplove2 жыл бұрын

    I love the “orange Hammer approach” instead of actually determining the bending angle 😎

  • @yodasbff3395
    @yodasbff33952 жыл бұрын

    You are not only creative you also have a ton of patience. 👍

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I did somehow learn to have patience. Thanks for watching.

  • @tomthompson7400
    @tomthompson74002 жыл бұрын

    Ah , I love the smell of fiberglass in the morning .

  • @jamespolucha8790
    @jamespolucha87908 ай бұрын

    I’ve been trying to do this on one of my old bikes and tried everything from wood to coat hangers, I’m so glad I came across your video thank you, now I can do it the right easy way

  • @LS1Cobra
    @LS1Cobra2 жыл бұрын

    Great work Paul. I remember watching John Britten using this technique to develop the bodywork on his V1000.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Michael. John Britten is one of my heroes!

  • @tinwerx9871
    @tinwerx98712 жыл бұрын

    The grease proof paper on the bench, gold, can’t believe I have never seen it before, thanks for sharing

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks for watching.

  • @patrickdecanio5599
    @patrickdecanio55992 жыл бұрын

    Absolutely fantastic!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Patrick!

  • @enhancesoutheast5964
    @enhancesoutheast59642 жыл бұрын

    Hi Paul . A big thank you.. I'm building a Trials Cub and your channel is an inspiration.. Your calm and thoughtful attention to detail is what makes every video great

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks for watching and commenting. We are getting closer to Cub engine assembly. Never done a Cub motor before...

  • @enhancesoutheast5964

    @enhancesoutheast5964

    2 жыл бұрын

    @@paulbrodie that's what I am really looking forward to..

  • @michaelhands4142
    @michaelhands41422 жыл бұрын

    absolutly fascinating! I have been looking for a seat for my Rickman, but now you have given me an idea. Thanks, cant wait to see the rest of the videos!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Sounds like there might be a custom seat base for your Rickman in the future!

  • @pm270100
    @pm2701002 жыл бұрын

    looks good well done

  • @billdyke9745
    @billdyke97452 жыл бұрын

    Boy, that takes me back... Had a little glass fibre company for a few years back in the '80s. A brilliantly versatile material, but foul to work with. It was a day for celebration when cash flow difficulties put us out of business... Thanks, Paul.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I like making parts out of fibreglass, the smell is not so bad if I only do a little now and then.

  • @mathisbourcier1126
    @mathisbourcier11262 жыл бұрын

    That was so interesting to watch! Thanks so much for putting this into video Paul & Mitch!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Mathis, thanks for watching!

  • @richardahola692
    @richardahola6922 жыл бұрын

    Wire and tape. What a great way to make a complex shape. I think I'll try it

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Go for it.

  • @bradley3549
    @bradley35492 жыл бұрын

    I love this method of creating a skeleton for the composite work. I've never seen it done this way. Very neat. Something I've done myself that I've also never seen done is to use a stretchy fabric like Lycra to stretch over form as the first layer. Coat it with resin and it provides a rock solid base for the mat. I don't think it would have worked for this shape though, that pinch where the flat seat bumps up to the tail would have been a show stopper. The masking tape is perfect.

  • @dennisyoung4631

    @dennisyoung4631

    2 жыл бұрын

    Have used a balsa wood framework, then using cyanoacrylic glue to glue on surfacing mat to the frame. I used epoxy to stiffen the mat, then used polyester laminating resin to build up the thickness. I made two small speaker cabs that way.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Bradley.

  • @bradley3549

    @bradley3549

    2 жыл бұрын

    @@dennisyoung4631 That's a great idea too. I really like that.

  • @dennisyoung4631

    @dennisyoung4631

    2 жыл бұрын

    @@bradley3549 I didn’t know how to do it the right way, so I did what I could. Note that cyanoacrylate glue reacts with surfacing veil to grab really good. I found it bonded in about thirty seconds. Then, the balsa wood gets encapsulated in the fiberglass, so it adds a lot more strength than you might think. Finally - if you use “the stink” - the non-epoxy kind - there are several species of it. I liked to use the Isophthalic stuff, as it’s a fair bit stronger than the usual kind at a modest increase in cost.

  • @bradley3549

    @bradley3549

    2 жыл бұрын

    @@dennisyoung4631 It's a smell you don't soon forget. Just you talking about it made my nose twinge and it's been at least 15 years since I've done any fiberglass work!

  • @markdoolan7282
    @markdoolan72822 жыл бұрын

    Love to see the follow up steps after this to the finished job Paul if you’re looking for content. Thanks really learnt something.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Next is the seat base, but first I have to finish the mold. Please be patient.

  • @raymondsmith6504
    @raymondsmith65042 жыл бұрын

    Brilliant. That was just brilliant.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Raymond.

  • @maxsinia
    @maxsinia2 жыл бұрын

    Can't wait to see that seat finished 😀 Nice job 👍☺️

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks. Letting you know my upholsterer was not speedy last time...

  • @maxsinia

    @maxsinia

    2 жыл бұрын

    @@paulbrodie Haha, ok i'll be patient

  • @briangessler1046
    @briangessler10462 жыл бұрын

    Love your work and the channel. Great Job Paul & Mitch!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Much appreciated! Thank you Brian.

  • @selfdestructint
    @selfdestructint2 жыл бұрын

    Fortuitous synchronicity! I've been thinking a lot about making a fibreglass seat add on to my son's trials bike the last couple of weeks to make it more like an mx bike because he's a bit intimidated by learning to ride it while standing.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Yes, fortuitous synchronicity!

  • @MarkInArizona
    @MarkInArizona2 жыл бұрын

    Another option to make one-off fiberglass parts: Tape / seal off your protected parts on the frame. Then use water-based art clay -- the cheap stuff from the art store to sculpt your shape. Get the firmer of the clays. When you go home at night, just cover it with a damp towel (and plastic) so it doesn't dry out. Get it to a shape you like. Then use Ultracal60 (gypsum in a 50lb bag and cheap!) as it has a minimal shrinkage factor and mix up a batch to make a mold of the clay part. It will pull moisture from the clay but so be it. Sometimes because of drafts, you need to do a multi-part mold so plan accordingly. Use burlap (instead of fiberglass) as the gypsum absorbs into the weave easier. Add in wood or popsicle sticks for bridging material. Once the Ultracal kicks (it gets warm but not as hot as fiberglass) --- you can pull the part in a few hours. Let it air dry for a few days. Cleanup the mold (or multiple mold parts) and use rattle can paint to seal. Sand and polish as desired. Then do your wax, wax and more wax and release agent before you do your fiberglass part. I'd done dozens of one-off Ducati parts with this method as well as numerous vintage racecar panels for Pebble Beach, vintage racing, Bonneville and SEMA showcars. Usually I can get about 5-7 parts (like big Ducati side fairing panels) with this method before the gypsum mold needs to be repaired or retired. Your mileage may vary from mine. But it is a good and fast method if you are good at sculpting directly into a clay media. (I still like using plasticine for master modeling for larger volume production molds but it is insanely priced in comparison to art shop clay.) note: I don't like the oil-based art shop clays as they don't interact well at times with the Ultracal60 and the oil seeps into your gypsum mold and causes problems later with your resin systems.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Mark, thanks for watching and commenting.

  • @Dave.Wilson
    @Dave.Wilson2 жыл бұрын

    Very good tutorial there Paul and Mitch, thanks for sharing.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you David.

  • @fulljackrackoboe
    @fulljackrackoboe2 жыл бұрын

    I learn a bunch of things every time I watch one of your videos. Can't really miss any. Never seen before a way like this to make a mould, it's very interesting. Cheers!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Awesome, thank you!

  • @fulljackrackoboe

    @fulljackrackoboe

    2 жыл бұрын

    @@paulbrodie Thanks to you.

  • @tiffinthyme5822
    @tiffinthyme58222 жыл бұрын

    Hello Paul, I worked at a coach painters and then paint shop far back in the seventies, I was aquatinted with a second generation sign writer of great skill. William Barnes. He demonstrated the trick of applying simply soapy water to the front of a truck which he then applied a very large sticker to. ( thirty six inches across) Once aligned, he used a soft spreader to remove the excess water and in turn removing any bubbles. Once dry the adhesive acts to fix the sticker . It seemed counter intuitive at the time, to me, but it worked perfectly. Thank you for the interesting videos. Regards Kevin.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Kevin. You comments are all correct. I'd be doing it that way with large decals.

  • @roadiemort3589
    @roadiemort35892 жыл бұрын

    Sharpie! I was in awe of your Moore&Wright square in the shot.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I bought my Moore and Wright combination set when I was 18 working in a machine shop.

  • @jluvs2ride
    @jluvs2ride2 жыл бұрын

    Your videos are so therapeutic.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Well, that's a very nice compliment. Thank you!

  • @sonovoxx
    @sonovoxx2 жыл бұрын

    Yup. Well said Colin (show this to your wife too! Lol!). I watched the decal video and saw your "one chance only" method and thought, nah, not for me! I have a bucket of tepid water with some dish soap in it. Dip the decal in, apply, squeegee any bubbles out of it, then slide it around until it's where it's meant to be. Don't like it? Move it up a bit to see if it's better... nope... slide it back down again, bingo - you're there! This is especially good on tank decals where a level decal isn't always the goal - you have to stand back and look at it first!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I make a cardboard template for decal placement on gas tanks. That way I know I have both sides exactly the same.

  • @glennskinner7263
    @glennskinner72632 жыл бұрын

    Hi Paul …this just reminded me of how John Britten made the fairing and tank shapes on his V1000 …I noticed you have a poster of that bike hanging on the wall of your shop ….just so look forward to your videos each week regards from Australia

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Glenn. John Britten is one of my heroes :)

  • @kristiangameplay6534
    @kristiangameplay65342 жыл бұрын

    this was an excellent work, really detailed tutorial. Amazing, the best video on youtube on making fiberglass seat for motorcicle

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Wow, thanks!

  • @Mad-Duk_Machine_Werkes
    @Mad-Duk_Machine_Werkes2 жыл бұрын

    I've done a bit of this work, The "Male Mold" as you called it, is also sometimes known as THE PLUG.......

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Yes, correct.

  • @johnpartridge7623
    @johnpartridge76232 жыл бұрын

    Good job Paul 👍

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you John.

  • @darrennoonan6147
    @darrennoonan61472 жыл бұрын

    Paul how couldn't l like your work once again awesome, and thank you .

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Darren.

  • @gman3725
    @gman37252 жыл бұрын

    Super informative, thanks!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you G Man.

  • @aderiley6592
    @aderiley65922 жыл бұрын

    Great tutorial 👌 Thanks 👍

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Ade.

  • @TheOldaz1
    @TheOldaz12 жыл бұрын

    Nice job Paul, a good instructional with great video - thanks Mitch.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Very welcome. Thanks for watching.

  • @dozer1642
    @dozer16422 жыл бұрын

    Aluminum welding rod and hot glue probably wouldn’t have been where I started out for this, but it sure did work well. Once again you have amazed me. 👍✌️

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Have you seen the John Britten video?

  • @dozer1642

    @dozer1642

    2 жыл бұрын

    @@paulbrodie I haven’t, but I will look for it now.

  • @dozer1642

    @dozer1642

    2 жыл бұрын

    @@paulbrodie I have seen footage of the Britten bike before. A one of a kind masterpiece. 🤯

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    @@dozer1642 Get a copy of the video if you can. Great story. Tim Hanna wrote a very good book on the Britten too.

  • @crackedfingerz
    @crackedfingerz Жыл бұрын

    I recently stumbled upon your channel. Great stuff. Thanks for sharing.

  • @paulbrodie

    @paulbrodie

    Жыл бұрын

    Nunya, thanks for stumbling. We appreciate it!

  • @jack002tuber
    @jack002tuber2 жыл бұрын

    I knew this was you when I saw the title. Seems you mentioned you were going to do this. 😃

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Yes, it was mentioned.

  • @johnb5519
    @johnb55192 жыл бұрын

    I have worked with fiberglass quite a bit through the years. I made a complete set of molds for my 87 Rz350, plus the parts. Everything, from the main panels, to the mud guards, chainguard, and even the airbox. You could also use pour in place foam to make a block of the approximate dimensions, and then carve it to shape, then cover it to make your plug.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Yes, I know about the foam, thanks. I usually use plastic welding rods and a glue gun, but I was out of plastic rods.

  • @johnb5519

    @johnb5519

    2 жыл бұрын

    @@paulbrodie I see. Your method works pretty good too.

  • @adeeponionbreath
    @adeeponionbreath2 жыл бұрын

    Please continue with this process of building a seat frame.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Oh yes, that is the plan!

  • @joell439
    @joell4392 жыл бұрын

    I too think sharpie should sponsor you. Last summer after watching many of your videos I zoomed In to discover exactly the model you use and immediately bought a box. Love how much better it is to locate features with a fine tip red sharpie. Send this to sharpie and show them why they need to sponsor you….. 👍👍😎👍👍 Thanks for the fiberglass tips. I need to try it sometime.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Joel.

  • @ccbproductsmulti-bendaustr3200
    @ccbproductsmulti-bendaustr32002 жыл бұрын

    And another one of you talents 👍👌

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Chris. I do a little bit of a bunch of stuff.

  • @quartfeira
    @quartfeira2 жыл бұрын

    My thumb up is highly deserved here. You are a master. 👍🏼👍🏼👍🏼

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you much.

  • @quartfeira
    @quartfeira2 жыл бұрын

    Ahah grande Paul ottimo lavoro! 😊♥️✌️

  • @billmeloche4918
    @billmeloche49182 жыл бұрын

    Quite the Handyman :) Good work!!!

  • @paulbrodie

    @paulbrodie

    Жыл бұрын

    Thank you Bill.

  • @Hertog_von_Berkshire
    @Hertog_von_Berkshire2 жыл бұрын

    Nice one Paul & Mitch. Fibreglassing is something I've never done. Brother-in-law is an expert though. He repairs gliders and has made Kayaks in the past.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Hertog. I do enjoy working with fibreglass.

  • @michaelbyrnee9584
    @michaelbyrnee958410 ай бұрын

    WOW! Just like magic, the steel reinforcing bar simply disappears. thanks for leaving us out of the loop paul.

  • @paulbrodie

    @paulbrodie

    10 ай бұрын

    What can I say? I would have to watch the video again to understand what you are talking about...

  • @michaelbyrnee9584

    @michaelbyrnee9584

    10 ай бұрын

    @@paulbrodie I suggest you watch it.

  • @thedr309
    @thedr3092 жыл бұрын

    knowing that you don't like dirty hands, it was kind of funny seeing you standing there, all fuzzy fingers at the end of the video, you could see the look in your eyes of wanting to rip the gloves off! lol great stuff, I know on doing wraps on dirt race cars its like one huge decal, we use soapy water under the wrap, to alllow us to adjust it a bit I have heard of using windex, but in my experience it affects the adhesion of the vinyl or decal, and causes air pockets so it's soapy water for us... love your pan pattern you made it's tough watching you, the perfectionist, use hot glue...lol but it works so go for it! awesome job!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Mitch. Appreciate your comments :)

  • @tomfortson2684
    @tomfortson26842 жыл бұрын

    Hi Paul & Mitch, Great work, you two! Your demo will make it much easier if I have to do some fiberglass work. Tried it about 60 years ago, and really botched it. Looking forward to the next steps! (as always)

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Tom. I started working with Fibreglass when I was 15, so I do have a few years of experience. It's great when it all goes to plan.

  • @stanwooddave9758
    @stanwooddave97582 жыл бұрын

    Hi Paul, as an old body & fender guy, who has put on countless "wood-grain" decals , and other type's, on freshly painted automobile's. When putting on such decals, you can use Windex or some plain water (provided it's a solid color, and the sun can't get through the decal) with dish soap. Approx. two to three TABLE-Spoons per gal. How to tell if you have enough soap? Using a sponge, ringing wet, (or as you feel comfortable working with) coat the surface where you wish to apply the decal, if you can't tell that the water has soap in it, add a little more. Now to get very tribal on just how to spread-out the Decal, to remove air-pocket's. The Decal is generally made of a soft plastic / some a soft vinyl. (Get ready for the incoming arrows,) DO NOT USE A PLASTIC SQUEEGEE, they are too hard, and will scratch the Decal. Use a (softest you can find) rubber squeegee only. Hint a professional small (as in less than 6" in. wide) window washer squeegee will work just fine. Also see if an autobody supply store still carry the small (as in 2" in. wide x 3.5" in. long, X 1/8" in. thick approx.) rubber squeegee's. Don't use one that has been sitting around for like ten year's that will be too hard. If when putting on the decal, and you have a air-pocket you can't get out, use a sewing needle to put the smallest hole possible, to let the air out. This is another reason to use soapy water. It aids in letting the air-pocket lay-down nice and flat, FYI. FYI = For Your Information. Another TIP ref window glass tinting, don't use "city-water" (that has chlorine in it,) use "DISSTILLED WATER ONLY." You can add soap, no problem. The reason is, you don't always get out / remove all the water. You may have seen window tinting that has a lot of air-pockets / bubbles, or rings like under the tinting. That's the result of the water/chlorine evaporating, i.e., no place for the chlorine to go.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks for watching and commenting. I don't put on big decals, but your advice sounds very good.

  • @ShotgunAU
    @ShotgunAU2 жыл бұрын

    Good stuff

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Appreciate it

  • @johnthemainguy9059
    @johnthemainguy90592 жыл бұрын

    Congratulations Colin, and yes, soapy water works to position stickers. Not decals or deckles. 😉

  • @1crazypj
    @1crazypj2 жыл бұрын

    Guess that's where computer graphics 'wire frame' models came from? That came out real nice shape. Interesting about UV and resins, I didn't know that even though I worked with fibreglass for a few years. (or if I did ever know I've forgotten it)

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    John Britten used wire frame to create his designs.

  • @mhnjhbjnokl5904
    @mhnjhbjnokl5904Ай бұрын

    Such a cool chanel! I learned alot. Subscribed

  • @paulbrodie

    @paulbrodie

    Ай бұрын

    Thank you very much!

  • @zappyhalo249
    @zappyhalo2498 ай бұрын

    You can use duckbill pliers and hold the top of the metal you want to bend so it doesn't vibrate in the vice. It also bends more easily.

  • @paulbrodie

    @paulbrodie

    8 ай бұрын

    Thanks for the tip...

  • @Alanbataar
    @Alanbataar2 жыл бұрын

    Hello Paul, Mitch. As always, thank you. RE Decals - in my grasp of US English, and based on a childhood of plastic modeling, if you have to peel it, and the thing is self-adhesive, then it's a sticker or peel & stick. If it has water-activated adhesive, then it is a decal, as in "water slide decal" and, decal is actually a shortening of "decalcomania" which is an English adoption of a french word, which I will avoid trying to spell, lest I offend your Eastern neighbors. Regarding 'glass technique... a good friend of mine just bought 50 lbs. of Chavant clay, which I understand is very good for pulling molds from. Perhaps some day, I'll have to borrow some from him.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Alan. Different countries and areas have different pronunciations, so as long as we all understand what is being talked about, no problem!

  • @WaxMeister
    @WaxMeister2 жыл бұрын

    You have to open a child-proof product, you have to push the top down with your left hand while standing on your right foot and with your left leg crossed over your knee! Works for me every time!

  • @dennisyoung4631

    @dennisyoung4631

    2 жыл бұрын

    Yes, while muttering a strange chant in (pick strange language) all the while.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I wish I'd known that before the video.

  • @balboa8694
    @balboa86948 ай бұрын

    Gracias paul

  • @paulbrodie

    @paulbrodie

    8 ай бұрын

    And thank you for watching! :)

  • @karlvanboxel561
    @karlvanboxel5612 жыл бұрын

    Nice work I c a lot of guys using some sort of foam to get the shape the late great John Britten ( Britten V twin ) used that wire method and glue to make the mould for that famous machine

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Karl. Yes, John Britten is one of my heroes.

  • @singlecab7142
    @singlecab71422 жыл бұрын

    Hi Paul, Henry here from the UK! Thanks for all your videos, I have really been enjoying watching them. I’ve been in the process of building a trials cub since I was 14 years old, ten years from starting I’m finally in the process of putting my engine back together. I’m intrigued on how you have managed to get your crankcases so nice. Could you give some more detail on finishing the cases/outer covers and how you have managed to blend all the edges? I would love to do the same with my cases. Thanks very much, Henry

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Hi Henry in the UK! Thanks for liking our videos. The cases are all finished by hand. No power tools. First, filing. That's how it gets to be smooth, even. Then 80 grit emery, all over. Sore fingers. 180 grit, 320, coarse scothbrite, fine scotchbrite, then Solvol Autosol metal polish. There's a look you get from that. It's not perfect, but it's an appealing look that is very even.

  • @singlecab7142

    @singlecab7142

    2 жыл бұрын

    @@paulbrodie thanks Paul, I look forward to giving this a try!

  • @xpndblhero5170
    @xpndblhero51702 жыл бұрын

    17:47 - No, it isn't crude compared w/ some of the KZread how-to videos I've seen... This is a lost art and needs to be preserved. Beautiful work as always..... Keep up the great work guys, awesome video. Thank you... 😁

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you.

  • @krazed0451
    @krazed04512 жыл бұрын

    Dislike Windex as an application medium, recommend Johnsons baby shampoo in water for most vinyl glues... I applied vinyl for a job for a few years, that recommendation comes from the vinyl supplier ;-) Loving this series, Paul!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks for watching, and the tips.

  • @truonglungfinishing4627
    @truonglungfinishing46276 ай бұрын

    Verry good

  • @goawaytours
    @goawaytours2 жыл бұрын

    The uv light tip makes a lot of sense. I’ve been restoring a 1963 Vespa in india and the body filler (bondo) was starting to cure in under a minute. I didn’t click that the Indian sun was likely the cause of the accelerated reaction.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Another tip. Don't hold the resin container by the bottom. Your hand will heat it and set off the resin faster. Always hold the container at the top.

  • @devlinmaguire8074
    @devlinmaguire80742 жыл бұрын

    I do hope you do the follow ups on this to the finished seat

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    That's the plan. I need to paint the mold and it has been a bit cold lately. Have patience!

  • @MotoDeSoto
    @MotoDeSoto2 жыл бұрын

    I feel itchy just watching. 😎

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I don't get itchy from fibreglass. I know not everyone is so lucky.

  • @emsea7279
    @emsea72792 жыл бұрын

    I swear you can read my mind. Everything in looking up, you are making. Thanks for advice I'll send coffie.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Not sure if I'm a mind reader, but we do like making videos showing the process of making stuff. Thanks for coffee :)

  • @metricstormtrooper
    @metricstormtrooper2 жыл бұрын

    You could try Alusol aluminium solder to fix the welding rod into a matrix for the base.

  • @WilTK4
    @WilTK4 Жыл бұрын

    Thank u so much, i must repair or invent a seat for a '92 Yamaha Jog, and although i can find new seats, they have a ridiculous price where i live, only reasonable solution is this, i'm not gonna pay more than the bike itself for a seat

  • @paulbrodie

    @paulbrodie

    Жыл бұрын

    Wilson, I hope you build a very nice seat for your project! 😉

  • @donsipes
    @donsipes2 жыл бұрын

    Timely. I have a seat base to build. THANKS!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    That is good timing!

  • @chrislee7817
    @chrislee78172 жыл бұрын

    I also have a red sharpie in my shirt pocket at all times. Paul have you ever marked a finger and then use a saw or grinder and done a double take thinking you have cut yourself? I use a fine aluminium mesh over the frame work and bondo directly onto that. Being soft aluminium it's easy to cut and forms 3d shapes too.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I have marked a finger with a red Sharpie, but I also know when I cut myself. That's different.

  • @markmetzger5430
    @markmetzger54302 жыл бұрын

    Good Day, Paul and Mitch. You are working on a British motorcycle......It is dekal, be sure :))

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    As long as we all understand what I am referring, the actual pronunciation is a moot point.

  • @richardscovell6620
    @richardscovell66202 жыл бұрын

    Fantastic as always...could you do a vid on drill sharpening please, as your a great instructor..many thanks

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Richard. We will sharpen a drill when it warms up. My grinder is outside and yesterday we set a new record for coldest day in February.

  • @brianevans1946
    @brianevans19462 жыл бұрын

    What a beautiful lamp at 1:35...

  • @kisoia

    @kisoia

    2 жыл бұрын

    yes, it's very cool indeed!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    That was made by my friend Mike Freda. He has a KZread channel (his name) and an episode showing how he made that lamp. It has an Excelsior cylinder head...

  • @MikeFreda

    @MikeFreda

    2 жыл бұрын

    Glad people noticed! It sure looks at home in Paul's shop!

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    @@MikeFreda It's perfect.

  • @tmackinator
    @tmackinator2 жыл бұрын

    Water with a drop of soap has been used for years to allow movement of transfers (decals)

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Yes, the comments are saying soapy water.

  • @grahamsmith2390
    @grahamsmith23902 жыл бұрын

    Thought I was watching John Britten there for a minute Paul. He loved a hot glue gun & rod.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    John Britten is one of my heroes.

  • @deangiacopassi1951
    @deangiacopassi19512 жыл бұрын

    Thanks. I need to build a seat for my mini bike

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Dean.

  • @MachChicken
    @MachChicken Жыл бұрын

    I recognize the Collector plate on that bike 😉. You wouldn’t happen to know a fellow named Tom Mellor now would ya?

  • @paulbrodie

    @paulbrodie

    Жыл бұрын

    Yes, "The Tom Mellor" is a good friend of mine...

  • @HUB-STEER
    @HUB-STEER2 жыл бұрын

    I used 2mm copper wires and a soldering iron... Soldering works well too. And makes a stiffer frame.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I usually use plastic welding rod, but I used it all up. That's why I used aluminum rod. I have a whole box of it.

  • @bill392

    @bill392

    2 жыл бұрын

    I prefer brass rod because it's stiffer and holds a shape better than copper and it solders easily but both materials are better than hotglue. If the fiberglass resin did happen to heat up, it won't melt solder but it might melt the glue.

  • @lunkydog
    @lunkydog2 жыл бұрын

    I've done similar but different things to produce a male plug that I then use to make a plaster of paris mold off of that is used as a female mold. Makes for a nicer hand lay up end product with a nice exterior that you can minimize resin percentage in.

  • @VyantQuijt

    @VyantQuijt

    2 жыл бұрын

    What kind of release agent would you use on the plaster? I like the idea less nasty fibreglass in both the process and the landfill

  • @dennisyoung4631

    @dennisyoung4631

    2 жыл бұрын

    I’ve used the wax from a toilet bowl gasket when I’ve done fiberglass - that, and the toilet stuff with added wax so it’s firmer. You warm things a bit when you’re done and the workpiece comes right out or off. I’ve tried doing it “the right way” with PVA and parting wax, and found it really aggravating with the plug molds I was doing. The wax stuff is *loads* easier.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    That could work for a one off. Not production. Separating part from mold often requires force and hammering. Plaster of Paris would never last.

  • @lunkydog

    @lunkydog

    2 жыл бұрын

    @@VyantQuijt I used Johnson paste wax. Seems to work just fine both times I used it. I did spray paint the plaster when making the part before waxing. I waxed the plug prior to pouring the plaster so it would come off.

  • @lunkydog

    @lunkydog

    2 жыл бұрын

    @@paulbrodie Just one time use in both cases, but they both survived. Had no use for them after that.

  • @mattharrington4887
    @mattharrington48872 жыл бұрын

    What a great way of fabricating a mock up.....

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thank you Matt!

  • @PosParts
    @PosParts2 жыл бұрын

    Hey Paul, the wireframe process was super cool to see and sparked some ideas in my head for future projects. Have you ever used modeling clay in conjunction with your wireframe to get a smoother surface to lay fiberglass onto so not as much bondo and sanding is needed in the mold? I haven't done any of this I was just curious if it would help or if it doesn't work well.

  • @wtacademy5091

    @wtacademy5091

    2 жыл бұрын

    It could be Poliester clay, like the one used in car repair

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks Po. I have never used modelling clay. I usually use pastic welding rod, but I was out, so used aluminum rod.

  • @rogerthat10-47
    @rogerthat10-472 жыл бұрын

    Nicely done, if you rip the mat instead of cutting there is a lot more dust floating about, that said, I will be trying this for one of my builds in the future, normally I use foam but it can sometimes be hard work getting the bottom right so it sits on the bike properly, your way does away with that altogether. Many thanks.

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    Thanks for watching. Do you really get dust from fibreglass matt? I don't think so...

  • @rogerthat10-47

    @rogerthat10-47

    2 жыл бұрын

    @@paulbrodie Just shine a light on it as you tear it, what you will see is what you will be breathing in.

  • @rickpalechuk4411
    @rickpalechuk44112 жыл бұрын

    Absolutely nuts!.... like Acorn nuts? :)

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    I'm still unsure what "absolutely nuts" really means.

  • @rickpalechuk4411

    @rickpalechuk4411

    2 жыл бұрын

    @@paulbrodie not sure, you said it... must be about having a good time in the shop 😁 Cheers

  • @tomthompson7400
    @tomthompson74002 жыл бұрын

    Loving the lamp , a great take on an angle poise , is that new or have I just noticed it for the first time ,,, is Mitch sneaking props into the videos now ... ?

  • @paulbrodie

    @paulbrodie

    2 жыл бұрын

    My Excelsior head lamp? That was a gift from my friend Mike Freda. He has a KZread channel and an episode showing how he made it. 44 parts I believe..

  • @tomthompson7400

    @tomthompson7400

    2 жыл бұрын

    @@paulbrodie Its very tidy , and even mose special as it was a gift made just for you.