We Shortened My Steering Column! ** 1965 Ford Falcon

We spent a weekend with Falcon expert Jerry Kratz in his shop, and he showed us how to modify a custom length steering column for my 1965 Ford Falcon.
If you need work done or parts for your classic car or Falcon, talk to Jerry Kratz at KP Automotive in North Wales, PA
www.kpautomotive.com/
Special thanks to our sponsors for this episode:
Borgeson U-Joint
Stainless 3/4-36 X 3/4DD
www.borgeson.com/Stainless-3-...
‪@HolleyPerformance‬ / ‪@drakeautogroup‬ Steering Box
1967 Mustang Quick Ratio 16:1
www.holley.com/products/resto...
Other Products Used:
Steering Column Bearing
DRB Machine & Fab
67-79 Ford Truck/76-79 Broncos
drbfab.com/collections/ford/p...
***********************************************
BRUNT Workwear
10% off your order with code: ELLIESGARAGE10
bruntworkwear.com/elliesgarage10
My BRUNT boots: The Marin Women's Boot
bruntworkwear.com/products/th...
***********************************************
I am an 18 year old girl funding this project by myself, so a huge thank you to those who financially support me:
EXECUTIVE PRODUCER:
Drew Carter
SUPPORTERS:
The Reitzer Family
Chris Davis
Laura Berry
Gabe Gross
Tom Eckstrand
Abby & Kevin Lawson
Joey Perea
Jay Jarman
Brent Baumer
If you would like to support me, go to Patreon:
/ elliesgarage
In addition to supporting my build, you can get cool things like monthly livestreams and an awesome hat. Check it out!
I also have merch! Check out my store:
www.teepublic.com/user/elliesg...
***********************************************
Subscribe to Ellie's Garage:
/ elliesgarage
Click the bell icon so you'll know when we add a new episode!
~Follow Ellie~
Instagram:
/ elliesgarage
Facebook:
/ elliesgarage
Website:
elliesgarage.com
0:00 Intro
0:33 BRUNT Workwear
1:57 My Seating Position
2:45 Disassembly
5:12 Removing the Steering Box
5:45 Jerry's Plan
7:20 Steering Box Install
8:20 Using a Blasting Cabinet
9:09 Modifying the Column
11:29 Fabricating a Firewall Plate
14:11 Shortening the Shaft
14:52 Cutting the DD End
15:56 Making the Column Support
18:16 First time Seeing TIG Welding
19:04 Final Fiitting
20:36 Painting
21:59 Final Assembly
24:16 The New Sitting Position

Пікірлер: 55

  • @jwg34
    @jwg34 Жыл бұрын

    That drawer full of vise-grips was impressive. Ellie needs to visit Derek and build a Falcon burnout car for Holley!

  • @joepeltola52
    @joepeltola52 Жыл бұрын

    Making lots of friends .

  • @justinsanders2705
    @justinsanders2705 Жыл бұрын

    Wow! That column turned out awesome Ellie. You can definitely tell Jerry is a pro. 💪

  • @michellemulkey2995
    @michellemulkey2995 Жыл бұрын

    Girl!!! I am 46 years old and I think you rock for doing all this resto with your pops. Right on!!!

  • @marshallgibson8872
    @marshallgibson8872 Жыл бұрын

    Having a blast cab is a must when working with old stuff. At my old job I constantly skipped lunch to blast parts for my dirtbikes I was restoring. Best time to paint too on the bare metal surface before the rust flashes over.

  • @kurtludwig6962
    @kurtludwig6962 Жыл бұрын

    Thanks for this video, Ellie. I’m building a 1948 Ford Anglia that has “trafficators” and the controls are in the center of horn

  • @theblackbear211
    @theblackbear211 Жыл бұрын

    Wow! Nice Job!

  • @pascaljeske7307
    @pascaljeske7307 Жыл бұрын

    Very great Job and a very nice Video ❤️👍

  • @stephmo371
    @stephmo371 Жыл бұрын

    Great stuff y'all! Thanks!

  • @kencaruso9938
    @kencaruso9938 Жыл бұрын

    Impressive project as usual. And, I learned something. I did not know there exists special drill sizes for holes that are going to be tapped. I need to find one of those rigs from my drill press, too. Keep up the good work!

  • @MrYanngo
    @MrYanngo Жыл бұрын

    very interesting episode guys !

  • @timothyharrison8953
    @timothyharrison8953 Жыл бұрын

    Pedal blocks, move the seat back, and then a booster seat so you can see out the windshield. Modern cars with electric seats and adjustable columns are great, except many imports. I have the opposite problem. I'm 6'4'' and the seat goes all the way back, I can't reach the steering wheel comfortably anymore and in some vehicles my head is too high in the ceiling.

  • @robertwilliams8010
    @robertwilliams8010 Жыл бұрын

    Awesome Ellie, what a great guy Jerry is to help out 👍‼️

  • @classicstangbrn8964
    @classicstangbrn8964 Жыл бұрын

    Great job, I'm glad I waited to the end to comment and you got to get rid of the old column shift arm.

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    Ha! Yes! I was really surprised with how good it looked without the column shift. (Spoiler alert--we're putting in a floor shift in the next episode)

  • @mattharden2441
    @mattharden2441 Жыл бұрын

    Awesome job Ellie you and Carl have come a long way it's turning out beautifully, can't wait to see what next . 👍

  • @jorgevivas6031
    @jorgevivas6031 Жыл бұрын

    hi Ellie, i have a ford falcon too, my car is 1961, i am from venezuela, but i return the next week,i love your channel, yuor fresh stile, and passion are wonderfull, i make many jobs on these, but, i never registred on video, your proyect its a restauration , but the mine ist like a slepper, body work like original, but under the hood, i want put a 5.0 liters fuel inyected, from ford explorer,like than one that you show on one video, i hope can speak more on the future, i respect your labor nice proyect go, go ,go ,go

  • @natahnschenk888
    @natahnschenk888 Жыл бұрын

    Hi from Tasmania I've been working on my dads 1967 xr falcon 500 it's a 6 cylinder with a bench seat just converted it from column auto to 4 speed manual on the floor

  • @jimcabezola3051
    @jimcabezola3051 Жыл бұрын

    I hope you are enjoying Carl even MORE now that you can more comfortably grip your steering wheel. Again…I enjoy that fact that YOU installed three-point safety harnesses in Carl. All I had in the ‘60s was a lap belt. I’ve only owned cars with steering columns that adjusted for rake only; I’ve never even driven a car with a column that could be adjusted for length. Carl is now adjusted to fit YOU! To me, that makes Carl a even more closely-matched and intimate friend of yours. Enjoy your drives! Aloha!❤

  • @williamgreen1489
    @williamgreen1489 Жыл бұрын

    Man, I missed this when it first came out. As always very comprehensive and very informative. Great job guys!

  • @clifc6351
    @clifc6351 Жыл бұрын

    I tried messing with my tilt steering column ONCE. Tiny little ball bearings fell out of it....took half a day to figure it out and get it back together. Inexperience! Im glad you had help. Looks like you had a really great day of fun. That's how it should be. Good for you! Thanks for sharing the install. Congratulations Job well done.

  • @blakeneysanders4264
    @blakeneysanders4264 Жыл бұрын

    Very nice work ya'll, great tips as well. Thanks for the video.

  • @davidmancuso2334
    @davidmancuso2334 Жыл бұрын

    That was quite a project. Looks great. Now I'm thinking about doing that to my 65 Mustang. You are amazing.

  • @talleneagle1974

    @talleneagle1974

    Жыл бұрын

    Just add a one in spacer to your gas and brake pedal its the same outcome but way less work and saved tons of money you're welcome

  • @martymartin7637
    @martymartin7637 Жыл бұрын

    Great job ellie looks awesome !

  • @Paulie1232
    @Paulie1232 Жыл бұрын

    Beautiful job 👏

  • @anthonylatronica5108
    @anthonylatronica5108 Жыл бұрын

    Great job Ellie. I want to do a similar mod to mt 64 and will definitely touch base with Jerry.

  • @belyear
    @belyear Жыл бұрын

    As a scientist that used to extensively use a glove box, I completely agree that they are tedious and uncomfortable. Not much fun.

  • @joseortega1114
    @joseortega1114 Жыл бұрын

    I would of had the mounting support steering column plate welded to the steering column

  • @johnclinton1297
    @johnclinton1297 Жыл бұрын

    Excellent video. Although I've swapped out my steering wheel to a smaller racer styled one it did the same job plus I don't have this oversized wheel in front of me. I also took out thr bench seat for racing buckets and at 6 ft. tall I can push the seat far enough to not touch the gas pedal. I definitely like your videos but this is one undertaking thats way above my skill level....plus I don't have any extra steering columns lying around. Heck I'm having a hard enough time finding a 14x4 lug spare rim. 😮😂 Keep up the great work and don't knock a great pair of Chuck Taylors !! 👟

  • @donm8856
    @donm8856 Жыл бұрын

    Awesome as always. I do need to stop watching you, each episode adds on more work from Ideas you share. .🤣🤣🤣🤣🤣🤣

  • @ervinconn4046
    @ervinconn4046 Жыл бұрын

    How did you fix the plastic turn signal parts that fell out when you removed the steering wheel?

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    Good question. That is all part of the turn signal switch and wiring. When you buy it, it all comes together in one piece. You can see us install it after we finish painting when we are re-wiring the column. I should put that link in the description as well. I’ll do that. Thank you!

  • @theinsaneshecklador6598
    @theinsaneshecklador6598 Жыл бұрын

    Has it made parallel parking any tougher? The closer the steering wheel is to your chest the more leverage you have on it. OTOH it is much more comfortable and also safer to have it farther away from you.

  • @hksmike753
    @hksmike753 Жыл бұрын

    Always enjoy your videos. Question: what was the tool you attached to the glass jar to spray the column. I’ve got a small project that I will need to get paint matched and don’t have a compressor

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    We should probably make a short video about that. We shot it, but we didn't put it in the episode. We got ours from our local paint shop but they are on Amazon as well: a.co/d/74NYXCb It worked really well for small projects and was SOOO much cheaper than getting a 2 oz rattle can mixed up. It sprays in a tighter pattern than a rattle can so spray a little farther away and don't go too slow when you're spraying it. Good luck with your project!

  • @rogercamp6071

    @rogercamp6071

    Жыл бұрын

    Those Preval sprayers work pretty well,first time I used one was painting on a cousins Chevy LUV pickup in the early eighties,my paint job was better than my amateur body work 😂

  • @ashleycox4859
    @ashleycox4859 Жыл бұрын

    Hi

  • @mattfarahsmillionmilelexus
    @mattfarahsmillionmilelexus Жыл бұрын

    Next project: A floor shifter.

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    Good call. That's our next episode. 😃

  • @scottmortland7255
    @scottmortland7255 Жыл бұрын

    What sort of wizardry were you using to rattle can the final color on the column? Did you make your own rattle can thingy?

  • @theinsaneshecklador6598

    @theinsaneshecklador6598

    Жыл бұрын

    Do a search for Preval sprayer. There are probably other brands but that is the most common one and will get you headed down the correct path.

  • @FE428Power
    @FE428Power Жыл бұрын

    Who was the lady with the cool Pan Am bag?

  • @gdaddy7096
    @gdaddy7096 Жыл бұрын

    Cool project but wouldn't it have been simpler to bend the shifter arm and use a flatter steering wheel?

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    Good question. I'm not sure about the shifter arm, but that classic steering wheel is one of my favorite things and I REALLY didn't want to change it out if it was at all possible.

  • @pagshomegarage514

    @pagshomegarage514

    Жыл бұрын

    If you want to see some great tig welding the watch youtuber Pacific Arc Tig Welding.

  • @bartsarton2212
    @bartsarton2212 Жыл бұрын

    That looked like a lot of work. Why couldn't you just cut the original steering shaft and the steering column down the distant that you wanted? I realize that the steering shaft has special ends on them, but just cut in the middle, remove the amount you want, and weld them up again.

  • @billcobb9408
    @billcobb9408 Жыл бұрын

    what is the bearing information part number brand?

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    Ah! We forgot to add that. Just a second. We'll add it to the description.

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    Done! Here's the link to their site. You can get it straight from them but we bought it from them on ebay: drbfab.com/collections/ford/products/all-metal-lower-steering-column-bearing-73-79-ford-trucks-and-76-79-broncos

  • @nateb8245
    @nateb8245 Жыл бұрын

    Where do you get one of those “mix your own rattle can” things?

  • @ElliesGarage

    @ElliesGarage

    Жыл бұрын

    We should probably make a short video about that. We shot it, but we didn't put it in the episode. We got ours from our local paint shop but they are on Amazon as well: a.co/d/74NYXCb It worked really well for small projects and was SOOO much cheaper than getting a 2 oz rattle can mixed up. It sprays in a tighter pattern than a rattle can so spray a little farther away and don't go too slow when you're spraying it. Good luck with your project!

  • @jackalnerf6230
    @jackalnerf6230 Жыл бұрын

    Anyone else have to move their steering wheel all the way down in a new car because they're used to a massive classic steering wheel?

  • @dougabbott8261
    @dougabbott8261 Жыл бұрын

    wear gloves.... it will save your hands from ......

  • @talleneagle1974
    @talleneagle1974 Жыл бұрын

    Wow that seems to be an awful amount of work just to get one inch when you simply could have just put a one inch spacer on your gas and break pedal to bring you out an inch away from the whell geesh