Thank you, Dr. G, One thing I have learned while studying about Toyota's Assembly line is that they would try to put bottleneck at the start of the assembly line. Synchronisation and allocation of idle resources is the key. And its a great example of how the paretos principle works.

Great Concept Explanation Sir! Solely teaches working on a team rather than stressing on individuals! Understanding the limitations, Identifying the bottleneck and working on it so that overall capacity of team can be optimized instead of adding extra nonprofitable particulars can be learnt. Instead of replacing or adding entire pieces of facilities, rearranging it to better match the needs of the facility. Thank you.

"No process can work faster than the bottleneck" , a simple yet the most important thing to keep in mind while looking for ways to maximize production. Thank you sir, for demonstrating different ways a problem of bottleneck can be managed.

It's really unbelievable how redistribution of workload coupled with synchronisation can do wonders in reducing total time in an operations process without any additional cost! Truly putting the saying "optimal use of resources" into play here!

"Identify the bottleneck and synchronise all the task to match the bottleneck" Such a crisp and to the point learning. We could not have learnt it seamlessly if it would not have been for your unique methods of teaching sir! These vidoes along with all the simple and fun experiments we do in classroom 'fit the learnings' in our brains forever. Thank you!

In our college canteen, usually during the lunch hour, a bottleneck is created at the cash counter where a huge group is formed because there is only 1 cashier at the counter, whereas at the kitchen counter, the quick preparation and serving of food by multiple people ensures that it is served quickly almost always. This bottle neck at cash counter could be removed by moving one staff member from the kitchen to the counter during peak hours🙂 redistribution of work!

We had performed the same experiment in our classroom . I think this is the best and easiest way to understand the concept of bottlenecking and debottlenecking . We have been applying these concepts in our daily lives a lot without even actually knowing the scientific explanation behind before performing this experiment . Truely the best possible way to achieve highest efficiency in minimum time and cost . - SOHINI SENGUPTA

This video made me realise that improving the process doesn’t always means getting out more in the same pr lesser time.

A very practical approach for understanding a concept. Very Simple and highly effective. Thank you sir.

We never thought operations can be taught with such simple examples, Your examples are really easy to understand and really impactful. From this video we learn that, wip should not pile up and we should increase the productivity at the bottleneck. Thankyou Sir!!

Thank you Sir and team for explaining concepts of TOC and de-bottlenecking in such a simple way!

Thankyou sir , your illustration are so easy to understand the concepts while resources fall short to give the clear picture . Identifying the bottleneck and distribution of resources with minimal labour is what essential for efficient working within a plant.

Wow! I never thought bottlenecks could be dealt with so easily and practically! Thank you for the learning.:)

The step by step process to first identifying and then addressing a bottleneck problem , with emphasis given to decreasing throughput time without assigning any new manpower/funds , was explained lucidly. Thank you Sir and team !

@DrG720214

6 жыл бұрын

Mihika Sahani - Thank you Mihika. Dr G

Identification of bottleneck,then synchronisation of work to reduce the wip but producing the same output,redistribution of work to debottleneck and then output got increased while cost reamain constant. Thank you dr g for making me understand the concept of debottlenecking .

Optimum utilization of the existing resources would eliminate the option of adding more resources and investment to increase productivity..This is a very creative and logical solution .. Thank you for explaining this concept with such a simplified demonstration.

This is the simplest way to understand the concept of bottleneck. Very well demonstrated. Thank you sir!

Thank you sir for explaining how synchronizing the work helps in De bottlenecking and by using the resources effectively helps in reducing operation time.

De - Bottlenecking overcome and explained in such a simple way through synchronisation is simply amazing learning value.

All the points demonstrated in the video are true. They indeed increase the output. I have experienced this in my previous work place. My manager had distributed the work among all 5 team members on the day of our joining the project. But, somehow it took each one of us long durations to finish the assigned work. It was then that he realised the bottleneck(not all the members had same level of expertise in a given task) for low efficiency. He eventually found out the strengths of each member and assigned the work in their area of expertise. This lead to faster and error proof smooth work, increased the productivity, met the deadlines perfectly and in turn the team had a happy work atmosphere. This reanalysis and redistribution of work (like shown in video) helped us a lot to progress as a team. Similarly this can be applicable for any team work. As identifying the bottleneck, working in sync with bottleneck and the redistribution of work will make it more productive. Thank you :)

@DrG720214

6 жыл бұрын

Rashmi Kamkar - Traditiinal and American originating management does not understand teamwork and does not understand that tge sum of parts is less than the whole. Let us discuss this in the class.

Synchronisation and debottlenecking explained in a lucid manner. Kudos to the team!!!

Learning concept through experience is the best method. One of the applications which strike me is the sewage system in our country if we identify the bottleneck and work on it then there would be no water logging ever. Thank you, sir, for the video.

This video helps us understand how to make our work more time efficient by managing the bottleneck. Thank you sir to help us understand the faults and catch hold of the bottleneck and help in improvising our work .

This practically explains how tasks can be synchronized to reduce WIPs and to increase output, avoiding bottlenecks in a process.

Perfect video which explains the concept of bottleneck and how bottleneck are the reason for the process to get delayed and all it need is simple bottleneck analysis. Thank you so much sir for this wonderful explanation with example. - Shilpa Nair ( PGDM-BD)

This is a great concept of improving the quality by first identifying the bottleneck and then redistribution of the work leading to great results by increase in quality and not increasing the cost and also decease in time. Thank you sir for teaching this with a great example.

A very helpful and innovative way to make us understand the concept of bottleneck. Thankyou Dr G. Only you can do this

If all the equipments are in sync with bottleneck, then efficiency of production will increase. Very important thing to be applied in manufacturing. Thank you sir for making us understand this with practical example.

This video has made many concepts regarding bottlenecks clear to me. I understood how redistribution of resources and not an increase of them helps in accomplishing the task faster. Identifying and rectifying the bottleneck is important that helps in reducing costs and making the entire process more efficient. Thank you sir for explaining this concept so intelligibly.

Sir this concept of theory of constrains you taught us in your previous lecture gave us such a concept of bottleneck that made our job easier.

Thank you Sir for making us aware of such an amazing concept where we can actually increase the quality and output and that too without increasing cost by identifying bottleneck and then redistributing the work.

Great explanation Sir. This concept can be applied in Group Projects where the bottleneck operation / activity can be redistributed among group members and thus will ensure increase in the output.

By synchronizing the work, you can debottleneck and basically make the whole system as a bottleneck was very intricately explained. Thanks a lot sir. The video was extremely informative and keeps the concepts fresh.

Thank you sir for explaining the concepts in a simple way with demonstrations. Very helpful and informative. -Bhavik Chheda, RBA

Very insightful and knowledgeable video. Thank you sir for explaning this concept in such a simplified manner. Vithika Singh RBA

Amazing explanation of removing the bottleneck without any additional costs.

Precisely demonstrated & explained the concept of bottlenecking & debottlenecking of the process & it's optimisation.. Amazing vedio. Thank you Dr. G & team.

Thank you Sir and team for explaining the concept of debottlenecking in such a simple way. It really helps in identifying the bottlenecks and work on it to optimize the process. We tried to learn this concept in the class by experimenting the preparation of the ID cards and then found the bottleneck and worked on it. Sir, when you are there learning is fun!

I've personally never experienced this way of learning before... conducting experiments in the class to learn new concepts of operations. It is so effective and so much fun! Thank you Dr.G for sharing your knowledge with such a unique approach!

@DrG720214

6 жыл бұрын

Nishit Gosar Learning by doing is the most powerful way. A laboratory.

This is an amazing idea to identify the bottleneck first and then synchronize the work accordingly to increase productivity and reduce lead time and also the cost.

This video provides a deep understanding of what is theory of constraints. By identifying bottleneck, synchronizing and redistributing the work ,product quality can be enhanced and more output can be obtained .

Wow, Sir solving bottlenecks by just distributing work is really amazing practice. Thanks for the amazing video, Sir.

Just because of the same activity we did it in the class as well as another activity we did in the corridor we've started relating bottleneck concept in our daily lives as well! Not a once any industry example was taken which for sure we won't be able to relate to. Thank you sir for these great learning experience! :)

Such an outstanding way to understand the concept of debottlenecking by making such simple modifications.

Debottlenecking identification is very important in manufacturing line so as to increase overall productivity. Thank you, sir, for giving such an amazing way of identification.

Thank you Dr G and team for explaining the concept in the simplest form as it can be. What icould understand from this is that the concept has been greatly implemented in the unorganized sector of economy Like for example any franchise of vadapav vendor ...few years back customers were supposed to pay and then take vadapav from a single person at the counter even though other resources were available and were idle. This resulted in massive crowd around a single point of contact As of now there is a seperate person collecting a cash and seperate person to handover the product to customer and both of them work in synchronization with each other. Another scenario what i could think of is that this concept must definitely be implemented in passport offices Because out of the 2/3 sections in passport office that i have been through there is one section which has a large queue with a single point of contact and is the actual bottleneck in the entire process

Amazing Sir! Thankyou Dr. G, Owen, Shruti, Swati and Raj for the Video! Finding the bottle neck and make efforts to Rectify it- Target of Production Team!

Great Learning Sir. Practical application of debottlenecking explained in a wonderful way. Thank you Sir.

This experiment was shown in classroom and the learning was great. How redistributing the task can reduce bottle neck Nitin Yadav RBA

I watched this video yesterday, had a positive impact. Today i had a deeper thought that this principle of being bottleneck is applicable everywhere, genrally we are always behind in our curriculum/ work . This is because we dont observe the bottles necks in all the situations we come across. We make it a habit or a daily routine our life will be alot better.

@DrG720214

6 жыл бұрын

Sunny Shivlani - Correct. Now make an improvement in the situation.

Amazing Video & Excellent way of learning Technique . really thanks to DR .G

Easiest way to understand the concept of De bottlenecking with such a usual example which helps in better understanding. Thank you Sir for such easy and interesting learning. Simran Kankariya - BD

Simple logic - Redistribute the work and working in sync. Great way to explain this in such a short video. Abhinav Modi - BD

The sole reason we fail to identify the bottleneck or address the issues pertaining to bottleneck is when we start concentrating on individual’s efficiency. But yet again, this video teaches and showcases how we can minimise the cycle and even throughput time with the help of a bottleneck! Either work with the bottleneck’s speed or everyone become a bottleneck. An important lesson in operations is to synchronize the work.

@DrG720214

6 жыл бұрын

Shubhangi Srivastava - Absolutely correct. Excellent.

It's a great video Sir. As this experiment is conducted by you in the class and here watching it again makes me understand the concept of de-bottlenecking more clearly. In the corporate world it generally happens that by adding resources they always tries to improve upon the quality but eventually it also increases the cost. But, firstly, by identifying the bottleneck and rectifying it the efficiency can be increased with the existing resources.

An easy way to understand the process of bottlenecking Sir. Thank you for explaining on how to distribute the work and get a faster output with such an optimized process.

I feel in our daily life, we as students are the work in progress and bottleneck at the same time. We procrastinate and overdue our work, sometimes overload and then become the bottleneck in the end, rather what we can do is, buy a planner, jot down our daily work , finish tasks regularly in order to have zero WIP ,no bottleneck and 100% efficiency Wonderful video sir! Payal Jha RBA

Thanks for the easy explanations. The concepts are best explained when they're clubbed with simple activities like these. Much appreciation to make learning this simple and fun activity.

The video demonstrates de bottlenecking without increasing the cost or man power in the simplest manner possible. Thank you Dr. G for such an innovative video.

Appreciate your approach of teaching sir. It's easy to understand with the real time examples. The concepts explained can be sensed and incorporated in day to day activities. Thanks once again.

A very helpful video to understand how to increase your speed irrespective of adding any new resources or cost. Debottlenecking is very fine approach to reduce the time element and to get extra work done with same available resources.It is just re-distribution of the work .Thank you sir,for teaching us a very important management lesson, looking forward to learn more from you and your helpful videos.

Synchronization plays a very Important Role in Manufacturing. Synchronization not only helps in proper balance among workers but also Reduces the production time thereby Increasing the Productivity. Very important Concept for Increasing Productivity and Profit. Thank you sir for Such an Important video.

Very helpful and effective mode of learning. Thank you sir Ruchi Gohil PGDM RBA

Synchronize - Identify Constraints - Remove Constraints (by adding or redistributing resources) - Resynchronize it. And voila you have smooth running operations. Very well explained sir. Kudos to Dr. G and Team. Apurva Deore RBA

It is a very great method of understanding the concepts of operations . It gives us deep down knowledge that how actually work is done and what can be done to improve the processes. Like redistributing the work and improving synchronisation would be a very good method in reduction of cost as well as improvisation in quality.

Sir, this is a very good method of explaining concepts to students. Actual demonstration helps us to learn more than just a theory. Thank you Sir.

The general consensus would be to increase resources which would add more cost. Opens up your mind to show existing resources aren't being utilised completely. This shows us why strong fundamentals are important. Angad Singh Kalsey - BD

Great learning Sir. Thanks for explaining how to redistribute work and increase output( de bottlenecking).

Great learning from this video. In Departmental stores in shopping mall, this principle can be used at collection counter. This also tells us not to concentrate on individual work process but to concentrate on team work process

Debottlenecking without extra cost and also reduction in WIP. Wonderful theory of operations. Thank u for explaining so well Sir.

Whenever we talk about bottlenecks people tend to think that it's something to be improved, to be replaced by advanced technique, but in this video we saw that sometimes some operations require a particular amount of time and hence instead of updating tht activity we should try to adjust, sync other operations to the bottleneck time in order to not to be in loss.

Hello sir, I realised that if we do this on our roads and synchronize our speeds to the car ahead of us we can make the roads so safe and it will definitely prevent severe jams due to lane cutting and over taking and in turn reduce travel time. Had so much fun learning this principle with the exercise today! Thanks to you and your team

@DrG720214

6 жыл бұрын

Synchronisation is the key to good management. Thanks.

@amrshasrivastava4587

6 жыл бұрын

Yes sir agreed!

Thanks for explaining it in such a simple way.Got to know how synchronization can help reduce WIP and how redistribution of work can help debottleneck and increasing the output without increasing the cost.

Thank you sir for explaining the process of de-bottlenecking in such an easy way !!

This video explains TOC and debottlenecking in a very clear and concise way that anyone can understand. Thank you Dr G and team!

This is a really good theory to increase the output at the same time reducing the cost. Thankyou sir for making us understand such theories in such a simple manner.

Thank You sir for explaining the problem of bottle neck in such a simple and meaningful way... Got to understood when to use synchronization, when to use redistribution in such an easy manner.

Best explanation for toc theory of constraints and de bottlenecking... Thanks for making these concepts so easy and interesting!!! Arpit gupta - BD

Understanding of assembly line operations is made very simple through this video. Very informative video sir.!

It is very important to identify a bottleneck in a process which has a series of operations because the efficiency of bottleneck decides the speed and efficiency of the entire process. Also synchronisation of other operations with bottleneck is important as there is no WIP because of it. Focus should be on improving bottleneck's efficiency rather than focusing on individual efficiency of other operations. Debottlenecking reduces the overall process time and it also reduces the time taken by an individual item to go through the series of operations.

The importance of synchronization is shown clearly. Also, a great way to complete output in lesser time, with debottlenecking. We can save lots of time through these theories. Thanks for the amazing demonstration, Sir! Diwas Gupta - BD

Generally we end up doing hitech means as solutions to our problems but your approaches towards solving problems makes us realize solution lies in day to day activities without evolving any further cost, its just proper observation at gemba

A great insight on the concept sir, De-bottlenecking through redistributing resources is better than adding resources and increasing costs. Ruzan Irani- BD

One of the best video on Toc and de bottlenecking. Simple and crisp explanation. A must watch video for all learners.

Concept of bottleneck explained clearly using a simple example. Thankyou so much Sir. Shweta wasan - BD

Similar to the experiment we did in class, we infer that a simple tap or signal on the table enables the process to be carried on without any bottlenecks and eliminate them successfully!

The video has clearly explained debottlenecking in the simplest way possible. Thank you sir Rudraraj Trivedi BD

Hello Sir, Recently I did a course of TQM from ATI, Mumbai. In our entire course they stressed upon the concept of improving quality & efficiency by improving the additional quality and hence the cost increasing the cost. Nowhere did they taught us how to increase the efficiency just by changing the position of bottleneck. Your 1 lecture change my perspective towards operations and innovative ways of increasing the efficiency:) Thanks & Regards, Ashesh.A.Joshi

@DrG720214

6 жыл бұрын

Ashesh Joshi - This is the trouble. All these ATI types lack profound knowledge. They take money and mislead students. At Welingkar, we have far superior and profound knowledge. There are few outside who possess it.

@asheshjoshi661

6 жыл бұрын

Shrinivas Gondhalekar Yes Sir absolutely true. Nothing substantial was taught there. Institutes like welingkar add value to our time. Thanks to creative professors like you sir:) Thanks & Regards, Ashesh.A.Joshi

Operations could be simple if we identify bottleneck and would improve the time constraints. Hence by synchronizing the bottleneck with other sections can deduce throughput time. Simple technique can be implemented in daily activities if we give a thought to it !!! Thank you Dr.G and team for video ☺

Great video sir. This is an amazing exercise which we actually performed in our class to learn debottlenecking in a very easy way.

Hello Sir, this process of De bottlenecking is truly an amazing method of shortening the lead time and the throughput time. Also, it can be applied elsewhere. For example it can be used in companies which require a lot of assembly.

Excellent demonstration of the concept. Shall surely use this soon. Thank you.

Very effective technique to eliminate WIP, reducing the process time and increasing the output by keeping the cost same! Thanks a lot sir !

Thank you sir, such a good demonstration of how synchronization and effective utilisation of resource by re distributing the work could increase the output.

Thank you Dr. G to cut down the 1hr. traditional lectures (that other professors follow) to just 9min, they are so effective. I think this is one example of removing bottle neck. (cutting down 1hr lecture to 9 min lecture, still maintaining the effectiveness) thnx a lot for introducing this concept. Nishant Khalde- BD

Its great learning sir, from this videos. We tend to look at complex problems & fail to solve them due to lack of perspective. But your videos are based on simple examples which are indeed easy to understand as well keep no room for doubt as you cover all the possibilities.

After watching the video I realized we can have multiple solutions to a given problem but probably the actual solution may end up to be the simplest of all . Here it was just a mere redistribution of work among the people who worked and the problem was solved !!! Really a good video .

@DrG720214

6 жыл бұрын

saumya Nair - Usually simplest solutions solve big priblems - Pareto's principle!

Redistributing the work is an excellent method of de-bottlenecking the operations. The output increases at much faster speed than the usual output. Thank you Sir & Team. Dixit Sankharva - RBA

Excellent video on De-Bottlenecking Technique!

Demonstrating such a concept, in a short span of 9 minutes is incredible. Thanks❤️ Varad Sakhalkar BD