Video clearly shows cellular working in a gradual process,step by step it covers time and sped,it takes no time to understand how it lowers WIP. How a small change can make big difference is depicted.A must watch VIDEO

Combining of Operation in cellular layout is just amazing. Secret of Toyota is definitely out. Thank you sir

From traditional working which was the old school method to Cellular Layout which is very vital in today's quick demanding market that all the products and services are delivered to the consumers on time. From this video I understood that if 1 person can handle the whole process of 1 department than rather dividing the work we should create different departments for same process so as to increase the productivity and the efficiency to give qualitative and quantitative output together.

The concept was explained so easily by example of bread and butter. How to cut down on costs and still provide better productivity was explained in this video very clear and easy. Thank you to the team and you sir for this video (Pgdm RBA- Dwiti Thakkar)

Lean Production Cellular Layout is a great production method in which production is done in cells instead of departments,which leads to reduction in waste steps by a great extent , results in high quality and high productivity. Unification of labour is also done in this approach,which also leads to increase in production. Thank you sir for this great video.

Congratulations sir, for yet another simple but very insightful video. Cellular working definitely is a transformational change over the traditionally followed departmental working setup. The best part I liked about the video was how beautifully the process of evolution from departmental working to cellular working was explained in the video. Thank you sir, for sharing this one, and awaiting more videos for us to acquire knowledge.

Very good video sir. Cellular work will really be helpful to increase productivity and toyota is its example too. thank you sir for this really easy way of explaining the complex things.

By watching the video I Learnt a magnificent way of eliminating defective products and improving the quality of products. Cellular layout taught us how production can remain in manufacturers control along with proper utilisation of work force, which lead to Increased productivity and less defects.

I learnt from this video that the Cellular Layout Approach leads to more and better Productivity as compared to the Old Traditional Method. In the Cellular Process the Work is divided appropriately and multiple activities are done by a single entity as to Reduce the WIP's , Reduce the Wasteful Operations and to Reduce the Idle time thus leading to More Productivity. I really enjoyed the Experiment which we did in Class and I Appreciate the way you teach us such concepts through practical approach Sir. Blessed to have you as a Faculty.

Seems to be Toyota secret is out, of how improve productivity.... thank you sir for all efforts you put to make difficult concepts to be easy to understand! PGDM BD

This video explained such a complex concept in such an easy way

Cellular department here helped to reduce transportation time and also lowered WIP. Also it helped to completely utilise ones work force thus results into increase of production.

Very easily explained. How we have reduced labour and so does cost reduces thus avoiding WIP and increasing output by combining separate departments. Nitin Yadav (RBA 2019-21)

Lean production is very good concept to increase productivity. It will also reduce the man power and cost of the product. I found cellular layout more productive as it reduces time and all operations can be done easily. It will be easier during any problem as one cell can shutdown without stoping any operation. So I learnt how to reduce our idle time in daily life with simple bread butter making examples. Thank You Sir!!

Thankyou Sir, for explaining the advantages of having a Cellular Layout!! The bonus from this video is we got to learn 2 Japanese terms too!!

Clearly we can see that Cellular layout works better than departmental working. No more workers required same cost of production and flexibility in production are the features of cellular layout. Thankyou sir

Great video showcasing integration of different concepts for productivity increase, saving time, space and costs.

A very nice u shaped cellular technique Dr.G Also made the process easier, faster without third person who will now be able to do some other work 👍🏻💯

The concept was very well explained.Thank you DrG and team. The concept of reducing cost and improving productivity by giving up departmental working and moving to cellular layout was very well explained

The concept of productivity enhancement has been explained beautifully using the cellular arrangement. The initial concept of reducing the manpower didn't seem to be working as it involved more time for the crew to prepare the finished product. But as soon as the work structure was changed and made cellular, the time consumed in each round of operation came down which in turn enhanced the productivity. Lesson learnt- Only reducing the work force is not the solution, rather enhancing the work structure can increase the productivity Thank you Sir for the video.

Simultaneous operations reduced idle time and rearranging the process(U shaped cellular layout) improved the productivity drastically. Also creating another cell and bringing in the removed operator, doubled the production or one can create varieties if needed. Abhinav Modi - BD

This demonstration makes it easy understand how cellular production is more efficient than traditional departmental production. Thank you Sir! -Renuka Deshpande, RBA

Sir, this is amazing method of teaching operations to one who is actually unaware of and fresher. This video helps one to understand the concept of productive operation and reduce man power were placed unnecessarily which also helps organisational productivity...Thank You Sir

Awesome Explanation and interesting video. Akanksha Ghosalkar BD

This simplified example clearly shows that cellular layout increases productivity drastically.Idle time gets reduced and since cells work independently there is no dependency on other workers.

What a concept of creating a learning situation and learning the multiskills to reduce rejections and increase quality

This video clearly shows how always increasing man power does not results in better productivity. Cell lay out is a great way to get the job done and also in very less time which will give higher productivity.

Adapting these techniques in day to day operations, quite easily explained!

Very helpful for understanding the exact process of how this works ... Thank you Sir Ruchi Gohil PGDM RBA

Great work, such videos really help in understanding concepts in easy way ( Anisha- pgdm RBA)

The concept has been clearly explained using simple relatable example. It explains how important layout is which was never looked at before with such importance by me. Thank you. - Kimaya Potdar, RBA

Thank you Dr G for sharing with us the techniques of Lean Management. You make technical concepts easy to understand in a creative way.

@DrG720214

6 жыл бұрын

Thank you Shweta. Looking forward to making more videos in November and December 2017

U shape cellular layout is better than departmental it reduces transport time, increases productivity and if not needed the cell can be closed, output can be customised and cycles are fast. A good concept.

Wow, I am a CA student, I had only learned Cellular manufacturing in books. But this simple example of how it would work is so nicely demonstrated that now I'll never forget it. Thank you Sir

Complexity simplified in a very crisp & lucid way to minimize operational time during the process...Thank you sir!

Easy and simple to understand. Appreciate your time and effort Sir. 👏👏👏

@DrG720214

3 жыл бұрын

Thank you, Yogesh

Excellent thought-way to think on how WIP time can be reduce and more productivity can be done. As applying it NAGARA(while) doing daily works. Placing and utilizing human resources in operations is the key for healthy productivity and this can increase the outputs in a huge amount. Thank you sir for this learning .

We learn from thia video that companies can form 'cells' wherein an 'x' number of people can perform all activities of a particular operation by themselves & would not require to pass on the work to anyone else. This ensures faster work and more productivity.

Very useful method of improving quality and productivity

The concept is explained very easily with this unique example. Thank you team. Thank you Dr. G. Ashana Mehta - PGDM RBA

This video rightly shows how productivity is more in cellular layout than the department layout. Also, the idle time is reduced in cellular layout

Lean production is really amazing. It helps to increase the productivity by optimum utilisatrion of the human resources, work space and also reduces the unnecessary movement of the labour. Along with that I also got to learn about Mizusumashi that ensures collection of the finished goods and supply of raw materials. Thank you Sir, this video is really helpful and very easy to understand.

Fantastic ! I was so glad when you guys formed the U-shape from the table :)

Thank you Dr G sir The example stated in the video is very simple to understand the cellular layout To reduce the unnecessary manpower by simply arranging the machinery layout is simplify in this video. by changing the layout ,productivity is increases at the same time reduces the cost

I found this concept beautiful and completely new this is improving the productivity very drastically ,reducing human work and reducing cost at the same time creating cells instead of department reduces dependency of worker on co workers to a great length will try to apply it where ever possible

I'm definitely incorporating this video into my Lean 1.0 training. This is an excellent video and should help my team this week.

@DrG720214

5 жыл бұрын

You are welcome. Thank you for the appreciation.

The lean production helps to reduce the WIP and also the transportation time. It also helps in improving the productivity. It shows how to reduce the unnecessary manpower and how to utilise work force completely thus increasing productivity.

Sir , the cellular layout can create a valuable change to the production line. The simple example stated in the video is convincing the facts of lean manufacturing using the u shaped cellular layout . Also the material handler saves production time .

This method was also being applied at camlin factory which we visited. Now we understand the method they were using. Thank you Dr G. (Sneha-RBA)

Adding to economic and functional benefits of cellular layouts, we can even bring product diversity as we can manufacture different products in different layouts. Each layout can also be assigned to a group of consumers to satisfy their demands and needs exclusively. Cellular layout is the step towards customer orientation from dapartmental working.

Thank you Dr G and team of explaining the concept of lean production cellular layout which can be utilised by manufacturing company to increse thier their productivity. Kislay Dharmendra BD

Wow! Great learning that too with a simple example! Thank you sir

Many key learnings to take away! Great video Sir!

Video is just awesome and gives us another approach to managing resources.we think conventionally that creating more or new department will increase our productivity but sometimes exactly opposite happens

An extremely helpful video. It helps us understand the cellular layout perfectly! Thank you, sir Soumya S Naik (Media and Entertainment)

The concept of lean for minimizing the work force or eliminating the nom value added elements from the process was very well explained. In sequential process like this, one activity can be done nagara other activities are also undergoing.The overall productivity and profit from the process increases many folds due to this kind of small regulations or adjustments. But I felt, this can be applicable only when the worker is multiskilled to do many activities. Like to learn more on this.Also I learned some Japanese words from this video. Thank you sir for simplifying the concept and presenting.

this is really an interesting technique that how cellular layout can help us to reduce lead time and increase the productivity thank you sir for this amazing example

In cellular type layout, not only the productivity and quality increases but also we can modify the cells according to what customer needs.Also in case of low demand, shutting down of one cell would not affect the working of another cells, but thats not the case in departmental type layout.

Great!! I was aware of bottlenecking concept in lean manufacturing, but sir you applied it brilliantly. I was predicting the what will be the next step after each of your step of improving productivity. But the solution of U shape layout with two sections was totally unpredictable. Reduction in Cost + Reduction in Non-Value added motion without affecting the productivity = Lean Mfg Thank you!!

Sir, your channel has been really helpful. Preparing for my CA Final. Thanks and good luck :)

Casual mindset of doing things will in a way lead to the waste of your time and reduction in productivity. The most important learning from this video is first plan your work and utilize each step in a efficient way and all that together will do increase in productivity.

Nice video to understand concept of cellular layout being used practically 👍

Traditional production technique includes the usage of departmental layout which are usually large in size, complex in process integration & has long throughput time. Cellular layout are comparatively smaller in size & simple in design in which the raw materials & machines are at an accessible distance which reduce the fatigue problems, reduces throughput time, makes scheduling of processes easy & makes inspection easy. The same Cellular layout can be extended into number of similar cells by employing Mizusumashi for raw material supply & collecting the final product. Creation of similar cells for similar task leads to competition & motivation amongst the operators themselves thus the quality of work is increased which ultimately ensures employee as well as customer satisfaction. Also, if in any case the demand is reduced, supply from any of the cell/cells could be stopped without affecting the other cell production. Thus, my learning from Lean production Cellular Layout is that rather than creating large department for different tasks, create large number of smaller cellular layout to avail large production with optimal usage of time & employees.Modern day kitchens can be viewed as an example of cellular layout.

By switching from departmental layout to cellular layout we can observe a drastic change with a very small area of operation with great increase in production, A very simple arrangement increasing the productivity.

With this creative way of demonstration, I Totally understood the concept. (Pooja Nair PGDM RBA)

Interesting example with great learning at the same time.

Perfectly explained , Sir 👍

Lean Production is all about creating flow by eliminating wastages. This video shows how traditional method are not useful as it involves huge time. Traditionally 3 people can work depending on each other's work and in Modern method people can create a flow and increasing production. Great Video, Thank you Sir, Dixit Sankharva - RBA

This video has explained the concept very well. Nice video.

Thank you sir. Its a very useful method for improving productivity.

Learning with practical example truly good for us

Cellular production has higher efficiency than the conventional department method. At the same time reduces the work force saving the time and money both. Difficult concept to understand but explained with ease.

Good concept and even better demonstration...thankyou for helping us understand better Denver Pereira (PGDM R&BA)

This video showed an illustration of cellular layout by which a simple rearrangement resulted in better productivity without increase in manpower. The U shaped arrangement generated better productivity in less time.

By giving up Departmental working and adopting to Cellular layout we can reduce the cost, reduces idle time, increases productivity and create a seperate line or vairants for different products.

Hi sir.For conveyor chains, what is the most reasonable layout?

Nice learning with interesting example.

Very common but interesting example to explain the concept. Thank you. Sayantan-RBA

This illustrates that rather than having large different departments for different tasks, we can create large number of smaller cellular layout to increase production with optimum usage of time & lesser no. of employees thereby increasing overall productivity.

Adapting to cellular layout instead of traditional department system would improves productivity and reduces cost.

Wow its amazing

Very helpful video sir! Understood the concept clearly. Hiral Oza-RBA

Sir well explained .

So easy to understand

This process is an improvement over departmental layout as it is more flexible and adaptable and production rate is also improved.

When Learning is Fun ✌️

@DrG720214

4 жыл бұрын

Thank you.

Well done. Awesome explanation. Btw I'm from Malaysia

@DrG720214

5 жыл бұрын

Thank you.

@DrG720214

5 жыл бұрын

Thank you Zahid. In fact I am on the way to Malaysia, Penang, today to apply some of these concepts. You will also find some more videos where such concepts are similarly explained by simulation activity.

This video, practically illustrates the approacb adopted by tradional process which include working in department and lean process layout which includes working in cells.working with department approach includes completion of specific work by specific employee to manufacture a product, wheras in cell layout approach, a complete set of work processes is done by specific individual to manufacture a product.on examining both the approaches through the video, we come to a conclusion that departmental process has less productivity, more wip, more dependency, can cause process to be more expensive and also more time consuming. Whereas cell layout approach help to overcome above shortcomings, by increasing productivity, reducing idle time, more productivity, less movement of individual within the workspace.

In the cellular layout there is very less need to move around and everything is easily accessible.Also in case of low demand, a decision could easily be taken to shut down one cell.

Best explanation i have ever seen

@DrG720214

5 жыл бұрын

Thank you for your kind appreciation.

I’m preparing for APICS CPIM. Your are great

@DrG720214

5 жыл бұрын

Thank you Senthilkumar. God bless you. May you do well in your exams.

This is creative learnig what apj abdul kalam sir says

This video focuses on cellular working which is very effective and innovative method and will reduce the WIP as well as cost

Instead of traditional departmental layout there should be cellular layouts. It will reduce piles of wip thereby acheving lean manufacturing

This process is certainly hassle free. One workmen contributing for line of work proves to have less defects, takes up less time. Moreover it can be restructured by increasing or decreasing the cells for same work in accordance with the demand of product.

explained very well.. Komal Gandhi RBA

1.Leaner work force is preferable and no worker should be sitting idle at any time. 2. Trim work force doing redundant job,time consuming and of no value 3.Placing factors of production in ' U' shape so as to achieve maximum output in least time.

Sir if we considered the automation in this task. A machine would do a single repetitive task better, in that case wouldn't the old layout is best suited?

@DrG720214

3 жыл бұрын

Machines can do multiple tasks. Typical example is a CNC. It can do all the operations programmed. The ancient machines could do only one job. Karan, Why don't you think of where you can apply this concept, how you can gain from it and so on. That's a positive approach. Instead of an intellectual discussion, focus on doing it and gaining from it. It will prevent waste of your energy and intellectual capital. MBA typically teaches students to go on endlessly discussing things. It is a waste. A gram of implementation is better than a tonne of intellectualization.

@karankatekar8689

3 жыл бұрын

@@DrG720214 There's one example actually. I used to sit in Hall earlier and if there's you know need for network issue, I had to come to bedroom near to turn off my router 😂. Now I sit in Bedroom applying Cellular layout with router on my left. Haha. Actually I remember a sushi restaurant video. It had a similar E layout with sushi on conveyors and maximum utilisation of space.

@DrG720214

3 жыл бұрын

@@karankatekar8689 very good

wow great video....plz upgrade your video and audio quality 🤗

Sir Demonstrate line balancing please

@DrG720214

5 жыл бұрын

Please look at my video on Theory of Constraints - Debottlenecking