LEAN Operations - Self Managed Teams - From Dept to SMT
LEAN MANUFACTURING by merging Departments into 'Cells with SMT Self Managed Teams'. Cells or Departments? The evolution from Departments to Cells and Self Managed Teams (SMT) is demonstrated. Reduction in Rework is accomplished by asking the quality inspectors to return the material to the person where the defect occurred so that the operator learns. Operator Learning Reduces Defects. It is a kind of Just In Time Learning. Led by Dr S. Gondhalekar, the team consisting of Neha Bhat, Ankita Choudhary, Avani Thakkar, Shovana Ghosh, conceptualized the explanation, and Janhavi Pednekar, with Disha Juwarkar, Manognya Varanasi, Sruthy Sukumaran, Gunja Srivastava, and Nivedita Mishra, brought the video to life.
Пікірлер: 193
Lean SMT concept explained with best example, great learning as always! Thank you sir. Kalpesh Bhangale-RBA
Firstly I would like to appreciate the time and efforts put in my you and your team. It helped to clear concepts in easier way! Thank you Sir.
Great Video Sir! You and your team have simplified the concept with the help of this demonstration and now it's so easy to understand. Thankyou Sir (Drashti Vora - RBA)
Great video to learn about self managed teams and Lean management easily. Thank you Dr G and team! Kaushik Choudhury, RBA
Excellent demonstration with real examples. Easy to understand. Thank you sir Chandni RBA
A very simplified demonstration on Lean management to understand. I very much appreciate it. Thank you. Sayantan - RBA
Thank you sir for making us understand the concept of Lean Management and self managed team with such a simplified yet informative demonstration. -Dipali Khatri PGDM RBA(2019-21)
Easier to understand Lean management with this simplified demonstration. Thankyou Sir! Ayushi Grover-PGDM RBA
Concise and to the point explanation to lean management with a very simple demo. Thank you! -Harshil Mehta PGDM RBA 2019-21
Excellent demonstration and great way of explaining concepts with the real life examples. Thank you, Sir. Vedant Rathi- RBA
Very helpful.We got to know how such concepts can be used and applied and can be beneficial!! -Anshika jain PGDM(RBA)
While the self-management team is independent, the team members are interdependent. The SMT way of working also requires limited supervision and the workers can focus on improving their skill sets and thus give better output for the for the company and the customer! It will also help in effective problem solving, implementation of this technique comes in hand with reduction in rework, its Quality at source and through out. Congratulations Dr.G and team for another great job!!
The step by step improvement approach provides great insights why each step is taken. Thank you for clarifying the concept with a simple example. - Kimaya Potdar, RBA
The concept of lean management explained so easily. Thank you Dr G and team to make it so engaging and covering so much learning in a short span. Thank you. Ujjwal Shrivastava - RBA
Important concepts being explained through simple examples..! Thank you sir! Rashmi Nair (PGDM- RBA)
Truly a work of brilliance ...the transition from departments to self managed teams will define the essence of new workplaces. I would like to congratulate Dr. G and his team for giving the corporate world some fresh food for thought!
Such amazing content & explaination,helped to clear concepts.Thankyou sir for such excellent video! Jhanvi sheth - PGDM RBA
Breaking departments into cell and appointing a team leader who will inspect his individual team, which will increase the productivity, quality, speed of production. Self management and multi skill development within the organisation. Thank you sir.
Excellent way to learn and understand lean management concept, Thank you sir! Rasika-RBA
Excellent demonstration in a very uncomplicated way. Totally understood the concept. Really got an idea of how self-managed group would improve and optimize the process and multi-skilling. Thank you so much, sir. POOJA NAIR PGDM RBA
This demonstration simply is the best way to demonstrate the activities in a workshop/company.(Sneha RBA)
Video is depicting learning in every step,from departments to SMT - We learn basic fundamentals of lead time as well as productivity.A must watch video..
So easy to learn about the concepts from your videos thankyou sir, Yashvardhan Singh PGDM RBA
Great understanding on how the departmental work actually increases your lead time. This surely hinders the process of reaching the products to your customers or providing efficient service in todays competitive world.Defect reduction at that particular time and eliminating it completely making the workforce learn. Closer layouts eases the work reduces cycle time greatly.Sir, I also suggest to make a video on 'The Beer game'. This will teach all of us the actual supply chain and how inventories are managed through all the phases of supply chain.
Appreciate your method of teaching complex topics in the simplest way using demonstrations. I could relate to concept and the process with some of the day to day activities. I am looking forward to implement lean management in day to day activities. Ishita Pasad, RBA.
Thank you Dr. G for giving an excellent opportunity. Immense learning throughout the entire process. It gives a clear concept about more efficient operations through self-managed teams.
Best video to understand lean operations. Thank you sir!
Extra work is reduced, excess space is reduced in production line, no muda, muri, mura. Best way to explain the concept in simpler way. Would love to hear some real case study from you Prof. Thanks for always inspiring, towards quality and effectiveness.
Self managed teams in cellular working increases the productivity and decreases the number of rejects/rework. An example of quality at source. Efficient way of working with a win-win situation for both the employees and the customers. Thank you Sir for the video.
@DrG720214
5 жыл бұрын
Thank you Ganga.
Excellent video, a small change in functioning can increase efficiency with better output. Best way to reduce cost, decrease lead time and to increase the overall production. Thank you for explaining this concept in such a simple way, its easy to understand with these types of videos👍 - Dixit Sankharva, RBA
Amazing Experience while shooting this video. Thanks Dr.G for providing this experience. Being an HR professional everyone should understand importance of teams . Learned a lot though this simple example . I am sure this will change the way we all look at organizations and HR .
Great concepts of Cell divisions instead of Departmental divisions, and great application by members in the video. Pranay Manocha-BD
A cell within a factory and self-managed teams helped in improving quality as well as productivity. An amazing video demonstrating cellular arrangement in a simple manner.
Excellent method of learning SMT with simple demonstration, amazing .
I got a basic understanding about lean management from the video. This is an excellent method to learn. Thank you sir! Darshit, RBA
Shows us how the process of adding value to a product can be improved with minimal investment. Continues on the lines of our classroom session yesterday. Thank you. Angad Singh Kalsey - BD
It was a great learning to me. I thoroughly enjoyed participating in this video with you.Thank you Dr G for this experience.
Thank you Sir for this video. The demonstration made the concept easy for me to understand. Great effort by the team who worked so well and made the concept look understandable. Mohil Shingare RBA
So relatable to the classroom demonstration of the cell. Zero defects! Ninad Bhavsar- BD
New things learned in an innovative way Komal Gandhi RBA
I can relate to this very much, especially the plant tissue cultures which we used to do during my PG and also during my first job. Secondly, Can relate this one much to Weschool too. Ability to form interdepartmental / interdisciplinary teams quickly to take on a particular task and later dissolve that temporary team after task completion. More importantly, I could sense that ultimately this thought process hits the rigidity of human mind. Hence it is about liberating the mind. To rise. And to be able to do great things. Thank you so much Dr G and students!!
@DrG720214
7 жыл бұрын
Vineel Bhurke - Indeed sir, all these are efforts to liberate the mind from the yoke of thoughtless and illogical traditions. Thank you very much. I hope that we can stimulate our students to see the world differently with the glasses of deep observation of reality and logic.
Wonderful experience to be a part of this video..Thank you so much Dr.G...Learnt the very basic mantra of delivering quality by reducing lead time from moving from departments to self manged teams...Practical and powerful concept that an HR can use to increase productivity in the organisation..
The creation of Cells in a department has become very important as this video has helped understand how it makes such a wide difference by just changing the structure of the process team. Following are the points : 1) Reduction in wastage which indeed will reduce the cost 2) Similar work load 3) Quick Rectification of work 4) No need for rework which increases the final output time otherwise. 5) There is no need of supervisor or a boss as the whole cell is self managed by the workers and are solving problems at the very point.
By introducing the CELL in the Factory, the productivity increased as well the bottleneck too got removed. Having a win-win situation at the end as not just one but 2 CELLS got established! Thankyou sir for explaining the difference between Cell and Department and it's importance to boost productivity.
Very nice demonstration of concept sir. I got to understand lean management very easily. This is a good method to reduce rework and increase productivity. Thank you sir. -Bhavik Chheda, RBA
The video is so engaging and learning becomes so easy. The video shows how cellular working gives excellent results in terms of quality check at source leading to reduction in defects, productivity increase benefitting the company as well as the employees.
Cells with SMT, surely a very beneficial mechanism that gives excellent results. The productivity increases, rework is reduced drastically, quality is improved and lead time is also decreased. This transformation can put people out of their traditional practices and make them work in collaboration where ideas and their work will be valued. By this method the employees will also feel happy and empowered and in turn, the customers will also be satisfied.
Very good video to understand management by considering real life examples
Learned lean Manufacturing during Engineering , BUT understood it today !!! Thank you for video !!! PGDM -BD
Very easily explained how to increase the productivity and how a small change can make a difference to increase the production and also to reduce the time lead.
Very well thought and executed. Best video to understand lean operations. Thank you sir. Amritraj PGDM-RBA
In such a small video you brought out amazing concepts like importance of structure, right time of quality inspections, markings, corrections on the go to minimise wastage, Self Managed Teams etc. These can actually be applied for any project/ any department. They are simple yet highly effective ways. Thank you for this Dr.G.
@DrG720214
7 жыл бұрын
Manognya - I thank you and the entire team for building up the concept and dramatizing it so well that we could bring out many useful concepts from it. In fact, with so many concepts in it, I wonder what would be the most appropriate title!
The video makes it really easy to understand the concept of lean management effectively. It shows how lean can be a powerful way to improve productivity. Thank you Sir! -Renuka Deshpande, RBA
The video clearly explains us how by creating the cells and learning through the feedback increase the productivity and also how a small change made a big difference i.e. the rework operator was replaced by regular operator and also defects reduced drastically. Thank you Sir for such a great video.
Sir, I cannot explain in words how your teaching has impacted my way of thinking. I tend to apply this concept of yours in every single process/setup I see. It's amazing what and how much of value it had added to me.
@DrG720214
7 жыл бұрын
Maithily - Thank you. Appreciated. Please keep applying. Real learning occurs only when application is done.
Dr G your videos are the best learnings for any concept. Every concept is relatable with the real life examples and makes the learning very easy and interesting.Thank you BD
Very well orchestrated video!...like the addition of floating pointers...really good portrayal of the concept along with the performance of the students!
Perfect demonstration of the topic, very approachable method to make the concepts fit in our heads and that too easily. Payal Jha RBA 19-21
This video is a package of learning....so many things to learn. Good initiative for sharing these techniques. 😃
Very easy to understand. Even though the similar demonstration had already happened in the class, there were some new learnings from the video. The video clearly explains how SMT is better and efficient in handling the workload and operations than the departments. Thank you so much, sir, for making this amazing video.
Sir this is a great method to reduce rework, waste and effectively use space within an assembly line. This also ensures the working class become expert in all the cellular activities they are a part of.
@DrG720214
5 жыл бұрын
Thank you. Your observation is correct.
Totally could relate it to our class example! Identification marks so it can be traced. A small improvement leads to nearly zero defects. Most importantly, feedback is essential
This could be the best way to simplify the concept. Great video sir.!
Rework is a very major time consuming factor in organisations which leads to less productivity.By using SMT rework is completely removed,because errors were immediately checked by peers and corrected immediately which leads to increase in production. By using SMT extra workforce is also reduced,which leads to cost reduction and increase in profits. Thank you sir for this great video.
It gives a clear concept about more efficient operations through self managed teams. It shows how to improve organisation operations through SMT and cellular layouts.
One more great video👍...learning can't get easier. Simple change in the layout of the factory can bring about so many positive changes. Cellular Layout over Departmental Layout. Thank you for such a nice video.
Another great demonstration on how to reduce non value adding activities by creating cells and ensuring more production. Thank you sir for explaining the concept in such a simple manner.
@DrG720214
4 жыл бұрын
Thank you Priyanka.
The video was really helpful and made me understand the concept of lean management. Thank you so much sir Namrata Weling PGDM-RBA
Excellent learning material. The concept has been explained so clearly and so simply. These videos serve as the basic fundamentals for the subject of TQM and every person wanting to learn this subject must watch these.
This captures the advantages of self managed teams over departments-wise style nicely. summarizing learning after each act helps in retention. excellent editing by janhnavi.kudos to team and Dr.G
@DrG720214
7 жыл бұрын
Anand Vp - Thank you. dr G
Time efficiency always leads to more and less outputs respectively. One of the major learning from this vedio is just by immediate feedback, we removed an entire reworking cell, which increased our quality skills and output. By making different cells with all required working facilities , we can reduce the time consumed and defects. These self managed teams are itself a company in a company with a team lead as a boss which leads a better Work environment also. Thanks for the learnings sir.
Thank you sir for explaining the concept in very easy manner. Amazing video.!! Yash Deshpande (PGDM-BD)
Very easy to understand the concept with the demonstrations. Thankyou sir for putting in so much of efforts to make us understand. Priyanshu Roul - RBA
Video clearly explains the benifits of having self managed teams in an organization. Great video Thankyou. PGDM BD- Rudraraj Trivedi
Excellent work! You all have very beautifully shown evolution from department to cells and self managed teams.This actions leads to the result of delivering quality by reducing lead time and the application is not only restricted to operational aspect but from organizational planning to personal life. CHEERS TO SMT!
@DrG720214
7 жыл бұрын
Soumya - Yes indeed. Our applications of the SMT concept destroying departments has lead to incredible gains; one similar factory did defect free 330 consecutive days and then 401 consecutive days (1 defect in 731 days)!
the concept of self managed teams is really creative and more efficient. Thank you sir!
Structure follows strategy. Structure for implementing lean will always be radically different than that of traditional managed company. Begin small, experience, expand to all areas. Keep up the good work.
@DrG720214
7 жыл бұрын
Satish - your insight is a valuable one for HR managers. Thank you.
The video is very helpful to understand the concept. Thank you sir. Aashi Jain - Rba
SMTs are the perfect blend of quality at source and cellular layout. Optimization of human resource as well as other resources can be done.
Thank you Dr G and team for explaining the concept.Excellent video.the concept has been explained so simply and clearly
Factory within a factory.Amazing concept sir.😀
A great learning experience from this video sir! It helps me to understand SMT concept over work departments and how SMT helps to increase productivity. With help of SMT, team work towards the common goal and responsible for their own action thus reducing number of defects. It is clear understanding of how to improve organization operations through SMT and cellular layouts. I will surely implement this technique. Thank you Dr. G!
This video teaches how the Breaking of departments makes lot of difference in productivity...Must watch
This is a personal learning. I thoroughly enjoyed watching this video which had a blend of the activity and an immense use of concept. Appreciate this style of learning
Important takeaway that segmentation doesn't always help. Very well explained through this video.- Harshil Mehta RBA
I could very well relate it to what was demonstrated in class. Thank you sir! Abhinav Modi - BD
Simple method to increase productivity and also ensuring quality at the same time
Great way of demonstrating the concept. Thank you sir for such an amazing video! Soham Nagdev PGDM - BD
this video shows how changing the layout can bring about huge difference and also how self managing is important and how it leads to productivity. thank you sir.
Sir we could completely relate it to what was being taught in class. Great team work and best explained. Thankyou Sir Vidushi Gupta- Bd
SMT leads to reduced Rework by identifying the defects and asking the operator to reduce the defects in the very first place which will eventually led to faster Quality Check and Efficient Process. This is the most important concept every Operation Management Student must Know.
An amazing way to reduce defects and in turn increasing output. It gives the workers, a chance to see where they went wrong and improve accordingly. Also, how breaking the departments benifits the output process as well as saves time. Its all so clear! Thanks alot sir! Diwas Gupta- PGDM BD
Thanks to the team for educating us-the best way you have chosen. Thanks again
Great learning.. In this video I learnt how an organization can different cells instead of departments which increases the productivity and reduces lead time.
I could totally relate to our class example. Such amazing content and explaination. Thank you sir. Rajvi sharma -BD
A very simple yet effective explanation of SMT concept.Video has given me new perspective of how SMT can help team to achieve more productivity by eliminating rework and reducing defects drastically.Operator can learn through direct feedback .And how departmental structure can have impact on Quality,productivity and Lead time.thus helping us serve customer better.Indeed a great video sir.
This video explains how rework could be removed from the process and increase the productivity. Also how time can be saved and quality can be enhanced if all department together as different cells.
Great representation of the cellular layout structure, which I have applied at my work place after the lecture we had in class. Thank you once again for the explanatory video
@DrG720214
7 жыл бұрын
Nihar - your application was superb.
Nice example through video sir. Will appreciate each team members work as they were well known with what they have to do in this video. Great learning of SMT in video as well as pravtically in your lecture also Sir. Thankyou
Thank you sir and the team for another amazing video. And making concepts easy to understand in simple way.