This Mod Will Make Your Toyota Unstoppable Off-road | SEQUOIA FJ TRANSFER CASE SWAP

Автокөліктер мен көлік құралдары

Hey Overlanders! In this video we tackle a new project of replacing our broken transfer case and installing a transfer case from a FJ Cruiser. This project seems difficult and challenging but honestly it is something that you can do in your driveway. This project did take about three weeks to complete in total due to us purchasing the incorrect drive shaft spacer. If you get all of your parts for the swap before you begin, it can be completed in just a few days. If you have any questions about the swap or where we got any of our parts, leave us a comment below!

Пікірлер: 116

  • @ronniec8038
    @ronniec8038 Жыл бұрын

    Electronic 4X4 is trouble waiting to happen. Excellent work installing the manual transfer case. Nice to see another video from y'all. Thanks for sharing.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Thank you so much for being a viewer, appreciate all the support.

  • @treehouseoffroad
    @treehouseoffroad Жыл бұрын

    Doing this right now! Thanks for the tip on the driveshaft spacer, I was going to pay a machine shop to lengthen mine

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Yeah those guys are charging 300 to simply shorten it by 1 inch.

  • @BDKR
    @BDKR16 күн бұрын

    Pretty awesome! Dig my Gen 1 and seeing stuff is cool. And the Land Rover jacket was cool also. We also have an LR3 which is another rockin' rig. Keep it up!

  • @sergateway
    @sergateway10 ай бұрын

    You guys are awesome. Great work doing it together and figuring out solutions.

  • @overlandingworld

    @overlandingworld

    10 ай бұрын

    Thank you!!

  • @philgriswold2133
    @philgriswold2133 Жыл бұрын

    Excellent video.

  • @tsstarlin
    @tsstarlin Жыл бұрын

    I’m soon to be in the market for a Sequoia and y’all’s videos have been very helpful. Definitely subscribing.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Thank you and good luck with your purchase!

  • @yotalicious
    @yotalicious6 ай бұрын

    Good job guys!

  • @vitaliyalbertov771
    @vitaliyalbertov771 Жыл бұрын

    I did the same thing on mine. Everything works just fine, recently figured out how to make ADD work with 12th state off-road wire harness.

  • @JordyAuto
    @JordyAuto Жыл бұрын

    I went to big bear on the same weekend too. My stock sequoia breezed past everyone on the side of the road

  • @investinghutler5323
    @investinghutler53235 ай бұрын

    Awesome 👏

  • @schmidtygarage1925
    @schmidtygarage1925 Жыл бұрын

    Love the video. Got 2 questions. First did you ever figure out how to get the dash lights to work properly? If not does your cruise still work?

  • @elpoison626
    @elpoison626 Жыл бұрын

    Pretty neat guys congratulations 👍👏👏👏👏

  • @206deeznutz
    @206deeznutz Жыл бұрын

    Great video. I've had problems with my actuator sticking as well. Once it wouldn't switch back to 2wd from 4wd H so brought it to the dealership and they basically banged on the cover a bit until it finally switched back. They told me to activate 4wd once in awhile so the parts can remain greased up. So now every time that I drive the car, I switch it to 4wd H for 30 seconds and then switch back to 2wd.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Yeah that is a great tip.

  • @shouldaboughtayota
    @shouldaboughtayota Жыл бұрын

    Awesome video on how to resolve a huge issue. Thinking on doing this to my '01 Sequoia. The 4x4 hasn't been working and i miss the simplicity of a manual t-case like my Jeeps and Suburban both had

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    That’s exactly why we did it too! Gives you peace of mind to try those difficult obstacles when you know your 4wd will engage!

  • @johntaylor1947
    @johntaylor194724 күн бұрын

    I did this swap on my 4 runner, it is the best thing you can do to make your Toyota more reliable. The electric shift plastic box on the stock t cases is and was a bad idea and design.

  • @mrgreen859
    @mrgreen85924 күн бұрын

    Love what you guys are doing. Any updates on the electrical ?

  • @overlandingworld

    @overlandingworld

    24 күн бұрын

    Unfortunately we do not have any updates on the electrical side, but the transfer case has been working great!

  • @toYOder
    @toYOder11 ай бұрын

    I love the video. I am attempting to do the same thing. I was wondering what front differential you guys have in the front and if im not mistaken, i thought the v8 dont come with add front diff. If so, what is the drivetrain setup on that sequoia

  • @MiKe_eKiM
    @MiKe_eKiM4 ай бұрын

    Are your front quarter panels aftermarket? The thickness looks so nice

  • @douglowry7382
    @douglowry7382 Жыл бұрын

    Apologize if this is a stupid question. But anything to do before the actuator goes out to protect it better?

  • @BradleyMcCartney
    @BradleyMcCartneyАй бұрын

    Nice work!! Did you guys lose cruise control when doing the swap?

  • @overlandingworld

    @overlandingworld

    Ай бұрын

    Nope cruise still works.

  • @overlandingworld
    @overlandingworld Жыл бұрын

    Hey everyone, we just realized that we did not show what spacer you should get. So here is the link to the correct rear drive shaft spacer. We went with the 1.25in trail-gear.com/longfield-tacoma-driveline-spacer.html

  • @adventuretrails1ato

    @adventuretrails1ato

    Жыл бұрын

    Oh thanks For the link appreciated. So one of those is all I needed ? I will probably be doing the same thing On my 2002 Sequoia. And just an fj transfer case which I did find some.

  • @store8294

    @store8294

    11 ай бұрын

    @@adventuretrails1ato what year fj cruiser did you use for your 02 sequoia?

  • @adventuretrails1ato

    @adventuretrails1ato

    11 ай бұрын

    @store8294 the early first gen sequoia are using the 4 runner 3rd gen. I still have the sock transfer case in mine.

  • @store8294

    @store8294

    11 ай бұрын

    @@adventuretrails1ato ok cool, ill keep and eye out for a 4rd gen manual transfer case. thanks.

  • @adventuretrails1ato

    @adventuretrails1ato

    11 ай бұрын

    @@store8294 3rd generation 4Runner. And there is a code for the transfer case switch you want a hundred percent manual. I believe the code has an f on it I hadn't recall when I was looking all up. There are two different types of 4Runner transfer cases and the 3rd generation. Make sure you get the right one that's a hundred percent manual cuz otherwise you're getting one with the bunch of switches on it more to go wrong.

  • @swashbuckler5539
    @swashbuckler5539 Жыл бұрын

    This makes me wish I’d just bought an 80 series to begin with 🙃

  • @lelenbates3367
    @lelenbates33676 ай бұрын

    Since you had a problem with the transfer case you might want to take a look at the A750F transmission connector if you have an automatic transmission. I had a shift solenoid 1 fault and it wouldn't shift to first gear and was not wanting to move. The wire seal over the solenoid 1 pin leaked and the water corroded the very thin pin and it broke off so i had to replace the internal transmission wiring harness. I was able to take the plug apart and and clean the corrosion and remove the broken pin, but I also bought a replacement plug just in case. Anyone that off-roads with a 2005-2015 Toyota with a A750E or A750F transmission should pull this plug and inspect it for corrosion or you risk getting stranded. The leak at the molded silicone wire seal which can be further sealed with the addition of a little RTV with a cotton swab or tooth pick.

  • @stephenscott5567
    @stephenscott55674 ай бұрын

    Will the 01-04 Sequoia take the FJ transfer case too?

  • @egtallday
    @egtallday3 ай бұрын

    Is it not recommended driving on the road in 4wd after case swap?

  • @josephhence9292
    @josephhence9292 Жыл бұрын

    I have an 04 sequoia, could I just swap a transfer case from the fj?

  • @rootedinredwoods
    @rootedinredwoods Жыл бұрын

    That came out looking great! I swapped out my tundra’s automatic transmission for a 5-speed manual and manual J shifter so had to go through a lot of the same steps. How did it go with getting the A.D.D. system working, or did you just delete it? I wired a rocker switch to engage and disengage my A.D.D. but plan on completely deleting the system and converting to manual locking hubs.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    We purchased a wiring loom for the ADD to engage it. Would love to have locking hubs in the future for better highway efficiency.

  • @j.p.saverance8972

    @j.p.saverance8972

    Жыл бұрын

    What manual transmission did you use? I’d love to see a video of that swap!

  • @caseyrandolph6207
    @caseyrandolph62076 ай бұрын

    You got a link for that shifter shaft seal?

  • @seanwilliams5053
    @seanwilliams5053 Жыл бұрын

    Where did you find those front fenders??? Please LMK! Thanks so much!

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    They’re from roadrunner fiberglass!

  • @ictadventures
    @ictadventures10 ай бұрын

    This will make your sequoia do 2WD and 4x4?

  • @mcgyverinstituteofninjatech
    @mcgyverinstituteofninjatech Жыл бұрын

    Great video! What year FJ has the correct transfer case for this swap?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Any of the FJ transfer case will work.

  • @treehouseoffroad

    @treehouseoffroad

    Жыл бұрын

    As long as it comes from an FJ with an auto transmission. Manual tranny FJ's are full time 4WD

  • @mcgyverinstituteofninjatech

    @mcgyverinstituteofninjatech

    Жыл бұрын

    @@treehouseoffroad Thanks for the info!

  • @vdubman
    @vdubman Жыл бұрын

    Curious what you’re going to do with the add. Eliminate like I did or ad a switch? Transfer case is a great mod.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    We are most likely going to add a switch, with it engaged we can definitely feel drag in the drive train.

  • @3zeekiel
    @3zeekiel Жыл бұрын

    I'm a little confused on why you did this swap - how was the actuator damaged? Did the water from the transfer case damage it (I thought there was a breather for the TF)?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    We dont know exactly what failed. But we were stuck in low range and there was no way for us to come out of it, we resulted into braking the actuator to be able to go into 2wd and getting the car home. A new actuator costs more than the fj transfer case so it was a no brainer swap.

  • @toyotatimefab1552
    @toyotatimefab155220 күн бұрын

    What year model and engine type of fj ????

  • @jeremyvaughn8663
    @jeremyvaughn8663 Жыл бұрын

    Do you happen to have the part number for the rubber shifter seat you bought from Toyota? Mine was absolutely rotted away and is a little floppy now. Ha

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    We just googles FJ cruiser shifter bushing.

  • @auttiman5591
    @auttiman5591 Жыл бұрын

    Is it possible to put a manual shifter in your original Tcase? It looks like they have a manual shifter port blocked off with a plate.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    After your comment I went over and opened the little cover. There is no shift forks for a shifter to engage, so unfortunately it won’t be possible.

  • @griffinbrungraber9498

    @griffinbrungraber9498

    Жыл бұрын

    No. The shift rods are in a completely different location inside the cases. On top in the manual actuated cases. In the center of the actuated cases, so that the electronic actuators hanging off the back of the cases are lined up w the shift rods. The only way to make an actuated case manual would be to break the actuators off the back of the case, an then add cable shifters grabbing onto the back of those protruding rods. But you might need to add some sort of plate or block with an O-ring to replicate the sealing effect of those actuators. Some older 4x4s came stock w cable-shifted t-cases.

  • @Dorightby
    @Dorightby6 ай бұрын

    Why not use a manual transfer case from a 01 sequoia?

  • @SurffSwagg9894
    @SurffSwagg9894 Жыл бұрын

    How much was the overall price of the manual t case swap compared to the $700 new actuator, a.d.d. setup, and driveshaft spacer?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    The transfer case was $500, ADD wiring was $150 and the spacer was like $50. The boot was $15.

  • @SurffSwagg9894

    @SurffSwagg9894

    Жыл бұрын

    @@overlandingworld that’s not bad at all! Would be an awesome upgrade if/when my actuator goes out. I don’t off-road mine (haven’t had the chance) but budget fix nonetheless!

  • @austinthompson2127
    @austinthompson2127 Жыл бұрын

    OK now I just need to do this to my first gen Tundra lom. What transfer case do I need to get? It's a 2006 double cab

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Any of the FJ transfer case will work.

  • @griffinbrungraber9498

    @griffinbrungraber9498

    Жыл бұрын

    The t-case from the automatic transmission FJ. You won’t need a driveshaft spacer because the tundra t-case doesn’t have a center differential, so it will be the same size. Look into a 1st gen tundra 4x4 V6 model (unusual), but if you can find one, everything might swap over. T-case, shifter, maybe even the electronics. (4x4 computer hidden behind the glovebox.

  • @rootedinredwoods

    @rootedinredwoods

    Жыл бұрын

    I used one from a 1998 Tacoma for my 1st gen Tundra but I also swapped out the automatic for the 5-spd manual from the same Tacoma. Pretty sure you could just use the transfer case if you wanted though because the automatic transmission for the 1st gen Tundra is the same as the 1st gen Tacoma

  • @beto6267
    @beto6267 Жыл бұрын

    My transfer case just un alived itself broke a seal and have fluid leaking onto the exhaust there’s smoke coming from it like crazy hope you don’t mind I copy you guys

  • @papak3932
    @papak3932 Жыл бұрын

    is the lever actuator on the 01-04 model a manual one or is it electric too?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    The 01-04 had a manual operated low range. The 4wd was still operated with buttons.

  • @mikef058

    @mikef058

    Жыл бұрын

    So with the 01-04 having manual operated low range, but still a 4x4 button with is electronically operated, would that have been better than the setup in the 06? Or whatever year the sequoia in the video was.

  • @j.p.saverance8972

    @j.p.saverance8972

    Жыл бұрын

    @@mikef058 At least they could have shifted out of low range.

  • @thonvuth809
    @thonvuth809 Жыл бұрын

    Hey guys i know the video is older now and you dont the swap a while ago but.. i was wondering about the sequoia wheel speed sensor located next to the fill plug. Im sure you guys took that off (one x12mm) and removed a blank plug from the FJ TC to swap on the sequoia one in. My question is the sequoia speed sensor has a plastic gear that spins on the spline gear on the sequoia TC but my FJ cruiser TC has no spline (smooth shaft) so the plastic gear on the speed sensor has no way to attach or line up to spin to get a speed reading. Did you guys have a problem or is it only me with this random fj tc? Lol thanks any info be nice

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Good question. We swapped the sensor and ours just worked. Maybe a certain year of the fj used wheel speed sensor to get vehicle speed.

  • @thonvuth809

    @thonvuth809

    Жыл бұрын

    @@overlandingworld thanks for confirming, you guys are the best.

  • @ianmapes6172
    @ianmapes6172 Жыл бұрын

    Can you reply with the part number on t-case. My Sequoia just got stuck in 4lo

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    We got a 2007 fj cruiser transfer case that was already used. Not 100% on the part number but you can look on “car -part.com” and see locations around you that have it.

  • @ianmapes6172

    @ianmapes6172

    Жыл бұрын

    Thank you also have y’all found out a fix for the dash lights?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    @@ianmapes6172 new video just posted!

  • @ianmapes6172

    @ianmapes6172

    Жыл бұрын

    Would an 08 fj cruiser transfer case work?

  • @macho.3088
    @macho.3088 Жыл бұрын

    Let me ask a silly question wouldnt the 01 to 04 sequoia manual 4x4 work better or it doesnt fit.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Those still use a electronic 4wd actuator and have a manual lever for the low range.

  • @macho.3088

    @macho.3088

    Жыл бұрын

    @@overlandingworld so in other words doesnt make any difference. 🤣🤣

  • @jacobcarter9242

    @jacobcarter9242

    Жыл бұрын

    @@macho.3088 yes it does I have the same set up as you and my actuator just went out but I still have high and low so I was looking at doing this swap

  • @griffinbrungraber9498

    @griffinbrungraber9498

    Жыл бұрын

    Should be easier in the 01-04 sequoia, because there’s already a hole for the shift lever into the cabin, and a shift boot.

  • @j.p.saverance8972

    @j.p.saverance8972

    Жыл бұрын

    I was thinking the same thing. Thanks for asking this question. At least w/ the 2001-2004 Sequoia T-case, you can get out of 4 Lo if the electronic 4WD actuator goes bad.

  • @Marcandred
    @Marcandred Жыл бұрын

    Are you loosing the center differential in this process. i mean, [ i think ] fj ‘s only have lock tranfert case and sequoia have a diff in the center

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Yup you will loose the center diff in this case.

  • @griffinbrungraber9498

    @griffinbrungraber9498

    Жыл бұрын

    The FJ manual transmission T-case has a center differential, and is the same length as the sequoia t-cases ( no driveshaft spacer needed), BUT it has the wrong input shaft. Toyota manual transmissions and automatics have different output shafts. So you have to take the cases apart and swap input shafts. I’ve heard it’s possible to swap from auto to manual, but not manual to auto. Not sure why.

  • @griffinbrungraber9498

    @griffinbrungraber9498

    Жыл бұрын

    Also, the manual trans FJ t-case has no 2wd mode. Only awd and 4x4 (center diff locked).

  • @user-du8tg4wh3k
    @user-du8tg4wh3k Жыл бұрын

    2001 through 2004 has a manual transfer.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    They only have a manual low range not a locker.

  • @JuanIbarra-gp1jt
    @JuanIbarra-gp1jt Жыл бұрын

    A transfer case from a 2003 sequoia wouldn’t have worked?

  • @griffinbrungraber9498

    @griffinbrungraber9498

    Жыл бұрын

    It would have worked, though you would still have to cut the hole for the shift lever, which went away in 2005. BUT the early 1st gen sequoia T-cases still used an electronic actuator (1, instead of 2) for the mode rod. (2wd, vs awd, vs 4x4). Also, the case would have been the same length, so no driveshaft spaced needed.

  • @xyx_krackz_xyx3163
    @xyx_krackz_xyx316311 ай бұрын

    How do u engage the center diff after the swap

  • @overlandingworld

    @overlandingworld

    11 ай бұрын

    The center diff gets locked once you enter 4wd.

  • @vitaliyalbertov771
    @vitaliyalbertov771 Жыл бұрын

    Their harness wont work on the Sequoia because it’s made for 4runner so you just have to do a little trick to a wires, let me know if you need help with that

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Could you help us out with that? We definitely would love to get it fixed as fast as possible.

  • @vitaliyalbertov771

    @vitaliyalbertov771

    Жыл бұрын

    @@overlandingworld where do you want me to send you the video?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    @@vitaliyalbertov771 our Instagram would work best.

  • @vitaliyalbertov771

    @vitaliyalbertov771

    Жыл бұрын

    @@overlandingworld already sending

  • @adambrown7741

    @adambrown7741

    Жыл бұрын

    @@vitaliyalbertov771 can you send me the video too? @the_twig_rig

  • @chrishenderson9688
    @chrishenderson9688 Жыл бұрын

    What year fj transfer case did u use.

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    We used a 2007 FJ transfer case!

  • @justinparker7795
    @justinparker7795 Жыл бұрын

    Hay There! Hay where did you huys get your front fenders??????????

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Hey! They are from roadrunner fiberglass and actually made for the tundra but of course also fit on the sequoia.

  • @justinparker7795

    @justinparker7795

    Жыл бұрын

    thank you!!

  • @mitchellavalos3
    @mitchellavalos3 Жыл бұрын

    What tires are those?

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    These are the Goodyear tires. They’re the ones that come stock on the new ford broncos. They’re awesome!

  • @mryang3644
    @mryang3644 Жыл бұрын

    That's why folks like the 01-04 sequoia..... manual shift

  • @overlandingworld

    @overlandingworld

    Жыл бұрын

    Those still have a automatic center diff lock. Only low range was a manual, so the risk is still there.

  • @JasioClass77
    @JasioClass772 ай бұрын

    Nice Bull S%it

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