Recreating a vintage design
Тәжірибелік нұсқаулар және стиль
Some file handles used to be made in cast iron. In todays video I'll be making my own version in silicon bronze. I started by creating a model in Fusion 360. Then I 3d printed the models and used them to create sand molds. I cast these in two pieces and then welded them together so that's why I choose to use silicon bronze (Everdur). Once I was finished welding them I spent many hours cleaning up the castings. I machined the clamps using my benchtop milling machine.
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Casting equipment
PetroBond amzn.to/4bZJqsJ
Crucible salamander amzn.to/4eo1vSW
Crucible lifting Tongs amzn.to/3Vtc26G
High heat Gloves amzn.to/3XqPiai
Leather Jacket amzn.to/4chpUaU
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Face shield amzn.to/4b47XM3
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3d printing FDM
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3d printing Resin
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Belt Grinder
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Welding
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Prime Weld machine amzn.to/3KMeXCQ
Metal finishing tools
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General
Wilton bullet bench vice amzn.to/4ckifIV
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JB weld amzn.to/3xapGno
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Shop Lights amzn.to/3xmMVur
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Some of my favorite tools of the year
Makita Blower amzn.to/4c43LNK
Mini circular saw amzn.to/3VnWykp
Makita blower small amzn.to/4eCxFKT
Ratcheting screwdriver amzn.to/3KQUc8J
German pliers amzn.to/3xiRKou
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Intro 0:00
Making a pattern 0:15
Making sand molds 1:39
Silicon bronze 3:03
Melting bronze 3:37
Opening Molds 4:20
Cleaning up castings 4:58
TIG welding 6:48
Making clamps 7:40
Finishing 9:50
Пікірлер: 451
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These handles are slick! I didn’t realize that the design was that old, they look very modern. Designers had style back then, too!
@coburnlowman
8 күн бұрын
Man you're 💯 correct about old time stying. When I was a young teen I saved money to get a band saw. I overlooked the old cast iron saws , and bought a new Craftsman aluminum base , with the plastic shields. It looked so modern at the time. It has held up through the years, but later bought an antique Delta with the fancy cast iron. It has a timeless look , n feel. Now the Craftsman looks so old , n dated. It's like the designers were building heirlooms to last forever. Like our 80+ year old Farmall tractors, they have beauty built in them , and still work like borrowed mules on a regular basis.
I have a bunch of these as heirlooms from great grandpa through my uncle. Once you use one, you never go back to wood or plastic.
@tyrannosaurusimperator
Ай бұрын
I've used them and I would rather hold onto the rat tail than ever touch one again. I spent more time picking up the file from the floor and retightening the handle than actually filing.
@Advanced_pack
Ай бұрын
@@tyrannosaurusimperatori assume that is why he resorted to using an Allen wrench instead
@robinson-foundry
Ай бұрын
That’s awesome! I’m hoping these will work out well for me. Time will tell.
@noeaguinaga4018
14 күн бұрын
Also run two batches to avoid cooling like you did
@alexbowser9801
12 күн бұрын
From which metal yours are made of?
We tend to think of these skeletonised designs as being very modern, so these antique ones are fascinating.
@robinson-foundry
Ай бұрын
I agree! There were a lot of skilled craftsmen back in the day.
Beautiful work, tools that will be passed down through your family for generations 😊
I watch these before I sleep sometimes. Soothing voice and quality craftsmanship gets me every time haha
@davidjones-vx9ju
Ай бұрын
yea they put me to sleep too
@gjack2008
Ай бұрын
Love when I stumble upon a channel like this that I had no idea existed. Great all around design, craftsmanship and video production.
@robinson-foundry
Ай бұрын
I watch channels similar to mine as I’m drifting off to sleep. It’s a strange concept to me that there are people out there who do the same while watching my videos. Glad you like them!
Another fascinating and informative video. Some may question why a person would go through the trouble to make one's own file handles, but a true craftsman understands the value and pride of making something that will last for generations to come. That, and the fact that you have created a work of art that from now on will be used to create further works of art, only solidifies in my mind that you are becoming a true master of your craft. Keep up the good work!
@robinson-foundry
Ай бұрын
Thank you!!
Anytime I come across the old handles, I buy them. You are correct. The thumb screws are weak. The best handles EVER. You did a beautiful job on yours!
Heck yeah! A new video from my favorite gentle voiced metal molder!
"Time spent now is definitely time saved later", I'll remember this quote. Thanks.
The only thing I would've changed (if I had the skills at all to make something like this, which I don't) is to use a black grub screw instead of a bolt so it doesn't stick out of the handle.
@robinson-foundry
Ай бұрын
Grub screws are a better idea. I just thought the blue would make the thumbnail look a little more interesting. Thanks!
Great job. Your kids and grand kids will enjoy using these fine tools.
@robinson-foundry
Ай бұрын
Thanks! I certainly hope so!
You are a true artist! This order and level of cleanness throughout your working process and in your workspace is amazing!
I just turned 60 and found my first one in an old garage … great design is timeless. Thanks 👍
40 Year machinist here. Nice project, very well done.
They look great. Shrink the handles a little bit, add a knife blade and this would be a great pattern for an upscale steak knife set.
Nothing feels better in hand than wood or leather. But these are indeed beautiful.
Solid work. The workshop is nicely filling out, too. A mill and lathe in the garage will change your life.
looks awesome, although I´m a bit sceptical if metal is nicer to hold than wood, as you said you use them a lot
Not just beautiful but also functional. Love it.
beautiful build. great process.
Neat! It’s always fun to see a functional cast.
@robinson-foundry
Ай бұрын
Thank you!
Beautiful!
Incredible!
Absolutely beautiful
Really nice from a wood worker in Oxford England 🏴
@robinson-foundry
Ай бұрын
Thank you! Hello from Las Vegas, NV!
These are excellent!
@robinson-foundry
Ай бұрын
Thank you!!
Those look and function amazingly. Beautiful work.
@robinson-foundry
Ай бұрын
Thank you very much!
Those turned out great!
Absolutely beautiful! Well done!
I'm very envious!
I am jealous from that milling machine 😮
Fantastic!
Those came out wonderful! How cool!
Beautiful
Unique and gorgeous.
beautiful ! Thanks for the idea.
That's gotta be one of the coolest things I've ever seen someone make.
What an amazing tool!
Best handles I ever seen
These absolutely gorgeous
@robinson-foundry
28 күн бұрын
Thanks!
The file handles look fantastic. Not personally sure about the way you fixed the handle to the file. That mental square looks a little janky. But the amazing work that goes into all your projects is so evident in the beautiful pieces that you make.
AWESOME!!! God bless you
that was an awesome project. always love practical shop useable projects
Awesome!
Very impressive and clean casting methods 👌 your work bench is awesome too.
🤩🤩🤩 Such beautiful handles.
Beautiful handles!
Super I definitely make it with my metal files
Absolutely COOL!
@robinson-foundry
Ай бұрын
Thank you!
Wow, amazing workmanship. Love your clean shop setup.
Man that looks really great. I can't live without hand files,I use them every day in my knife making. No power tools gives me the satisfaction that a file gives. Ya it's slow and very labor intensive but Only people who use lots of files understand the reward of using them. Looove that sick file handle.
Dude. These turned out AMAZING!
Unbelievable creativity, you inspired me to get started too!
Beautiful work
Beautiful work.
@robinson-foundry
Ай бұрын
Thank you!
beautiful!
Those handles look amazing.
I’m working on a bronze casting project with a good friend of mine. I have been FDM printing for years, but recently tried design printing wax patterns for casting. The detail in the patterns is insanely good! I highly recommend trying it.
As someone who frequently uses a variety of files, I LOVE THIS.
Totally awesome!
@robinson-foundry
Ай бұрын
Thanks!
Gorgeous
That turned out great
Stunning brother .😊
Very very nice work!
Those look exquisite! Nice job 👍🏻
Really beautiful! Very well made.
SPLENDID MAESTRO
3D modeling, 3D printing, casting, milling, welding, polishing - in one small video we see almost all skills but working on a lathe! Nice job! Greetings from Russia 😊
@robinson-foundry
Ай бұрын
Thank you! Greeting from Las Vegas, NV
These look SOOO freaking good!! Great work!
Great job. Thank you 😊
You are crazy talented and you challenge yourself. Beautifully done!
@robinson-foundry
Ай бұрын
Thank you very much!
Those look amazing! Well done
Very nicely done.
work of art :)
Very nice indeed
Awesome Job..
very nicely made
Those are really nice. Good job that mate cheers
These came out great!
@robinson-foundry
Ай бұрын
Thanks!
Really nice job
Very nice work all the way! 👍
Cool design and great craftsmanship ..LIKE
Very cool
BEAUTIFUL!
Nice work and one of the more interesting builds I've seen in some time. Thanks for sharing.
I'm in good company here. I have one of these, and it's the same form factor as yours--and I love it! Your precision is unsurpassed, friend. Jonathan in Seattle
Fantastic work as usual.
they turned out pretty great! well done
Gorgeous!
@robinson-foundry
Ай бұрын
Thank you!
they look awesome
Great work, that was awesome, came out perfect.
Wow, these are beautiful! As a child my dad only had wood ones and they were awful! He only had a few handles for many many files. The wood ones always fell off and I remember just giving up on them and using the files without handles cause they were such a pain! Yours look great, well done!
Amazing stuff.
@robinson-foundry
11 күн бұрын
Thanks!
I hope your kids or grandkids value them as unique one-of-a kind. good video
They look very nice
Super sweet 👍🏻 👍🏻
Brilliant job! Really nice result, especially for something that gets a lot of daily use
Very nice work, meticulous, well thought out. Impressive.
you're so patient ! very cool !