Recreating a vintage design

Тәжірибелік нұсқаулар және стиль

Some file handles used to be made in cast iron. In todays video I'll be making my own version in silicon bronze. I started by creating a model in Fusion 360. Then I 3d printed the models and used them to create sand molds. I cast these in two pieces and then welded them together so that's why I choose to use silicon bronze (Everdur). Once I was finished welding them I spent many hours cleaning up the castings. I machined the clamps using my benchtop milling machine.
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Intro 0:00
Making a pattern 0:15
Making sand molds 1:39
Silicon bronze 3:03
Melting bronze 3:37
Opening Molds 4:20
Cleaning up castings 4:58
TIG welding 6:48
Making clamps 7:40
Finishing 9:50

Пікірлер: 419

  • @robinson-foundry
    @robinson-foundry7 сағат бұрын

    If you're interested in any of the tools or equipment I use and you want to help support the channel then don't forget to check out some of the affiliate links in the video description. Thank you for the support!

  • @aserta
    @asertaАй бұрын

    I have a bunch of these as heirlooms from great grandpa through my uncle. Once you use one, you never go back to wood or plastic.

  • @tyrannosaurusimperator

    @tyrannosaurusimperator

    29 күн бұрын

    I've used them and I would rather hold onto the rat tail than ever touch one again. I spent more time picking up the file from the floor and retightening the handle than actually filing.

  • @Advanced_pack

    @Advanced_pack

    28 күн бұрын

    ⁠@@tyrannosaurusimperatori assume that is why he resorted to using an Allen wrench instead

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    That’s awesome! I’m hoping these will work out well for me. Time will tell.

  • @noeaguinaga4018

    @noeaguinaga4018

    5 күн бұрын

    Also run two batches to avoid cooling like you did

  • @alexbowser9801

    @alexbowser9801

    3 күн бұрын

    From which metal yours are made of?

  • @joesmith1574
    @joesmith157429 күн бұрын

    These handles are slick! I didn’t realize that the design was that old, they look very modern. Designers had style back then, too!

  • @Serbianguy432
    @Serbianguy432Ай бұрын

    Another fascinating and informative video. Some may question why a person would go through the trouble to make one's own file handles, but a true craftsman understands the value and pride of making something that will last for generations to come. That, and the fact that you have created a work of art that from now on will be used to create further works of art, only solidifies in my mind that you are becoming a true master of your craft. Keep up the good work!

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thank you!!

  • @killerkane1957
    @killerkane195726 күн бұрын

    Anytime I come across the old handles, I buy them. You are correct. The thumb screws are weak. The best handles EVER. You did a beautiful job on yours!

  • @daveevans1236
    @daveevans123625 күн бұрын

    Beautiful work, tools that will be passed down through your family for generations 😊

  • @anzaca1
    @anzaca1Ай бұрын

    We tend to think of these skeletonised designs as being very modern, so these antique ones are fascinating.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    I agree! There were a lot of skilled craftsmen back in the day.

  • @mikealinan3038
    @mikealinan3038Ай бұрын

    Heck yeah! A new video from my favorite gentle voiced metal molder!

  • @RizzyPanda6
    @RizzyPanda6Ай бұрын

    I watch these before I sleep sometimes. Soothing voice and quality craftsmanship gets me every time haha

  • @davidjones-vx9ju

    @davidjones-vx9ju

    26 күн бұрын

    yea they put me to sleep too

  • @gjack2008

    @gjack2008

    25 күн бұрын

    Love when I stumble upon a channel like this that I had no idea existed. Great all around design, craftsmanship and video production.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    I watch channels similar to mine as I’m drifting off to sleep. It’s a strange concept to me that there are people out there who do the same while watching my videos. Glad you like them!

  • @mushfiqurrahman2515
    @mushfiqurrahman251529 күн бұрын

    "Time spent now is definitely time saved later", I'll remember this quote. Thanks.

  • @monster2269
    @monster2269Ай бұрын

    Great job. Your kids and grand kids will enjoy using these fine tools.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thanks! I certainly hope so!

  • @ZoonCrypticon
    @ZoonCrypticonАй бұрын

    You are a true artist! This order and level of cleanness throughout your working process and in your workspace is amazing!

  • @tgafire87
    @tgafire878 сағат бұрын

    As someone who frequently uses a variety of files, I LOVE THIS.

  • @RealJeffBoe
    @RealJeffBoeАй бұрын

    They look great. Shrink the handles a little bit, add a knife blade and this would be a great pattern for an upscale steak knife set.

  • @OhHeyTrevorFlowers
    @OhHeyTrevorFlowers29 күн бұрын

    Solid work. The workshop is nicely filling out, too. A mill and lathe in the garage will change your life.

  • @spidersinspace1099
    @spidersinspace109926 күн бұрын

    40 Year machinist here. Nice project, very well done.

  • @bobdehuisbaas1
    @bobdehuisbaas1Ай бұрын

    The only thing I would've changed (if I had the skills at all to make something like this, which I don't) is to use a black grub screw instead of a bolt so it doesn't stick out of the handle.

  • @robinson-foundry

    @robinson-foundry

    24 күн бұрын

    Grub screws are a better idea. I just thought the blue would make the thumbnail look a little more interesting. Thanks!

  • @roots4x
    @roots4x28 күн бұрын

    Nothing feels better in hand than wood or leather. But these are indeed beautiful.

  • @larrycampbell7442
    @larrycampbell744228 күн бұрын

    I just turned 60 and found my first one in an old garage … great design is timeless. Thanks 👍

  • @PatrickHoodDaniel
    @PatrickHoodDaniel27 күн бұрын

    I would love to see a version where you 3D print a mold for a core for sand, sodium silicate and CO2, so welding the two halves would not be needed.

  • @KrakenCasting
    @KrakenCastingАй бұрын

    Neat! It’s always fun to see a functional cast.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thank you!

  • @benjones325
    @benjones325Ай бұрын

    The file handles look fantastic. Not personally sure about the way you fixed the handle to the file. That mental square looks a little janky. But the amazing work that goes into all your projects is so evident in the beautiful pieces that you make.

  • @AjHxze-lx4jn
    @AjHxze-lx4jn4 күн бұрын

    Very impressive and clean casting methods 👌 your work bench is awesome too.

  • @JCHaywire
    @JCHaywire4 күн бұрын

    I'm in good company here. I have one of these, and it's the same form factor as yours--and I love it! Your precision is unsurpassed, friend. Jonathan in Seattle

  • @raass233
    @raass2336 күн бұрын

    Those handles look amazing.

  • @ShyamKumar-sl3qo
    @ShyamKumar-sl3qo28 күн бұрын

    Super I definitely make it with my metal files

  • @chipperkeithmgb
    @chipperkeithmgbАй бұрын

    Really nice from a wood worker in Oxford England 🏴󠁧󠁢󠁥󠁮󠁧󠁿

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thank you! Hello from Las Vegas, NV!

  • @DanteNava
    @DanteNava5 күн бұрын

    Dude. These turned out AMAZING!

  • @AndrewduToit
    @AndrewduToit26 күн бұрын

    Not just beautiful but also functional. Love it.

  • @KnowArt
    @KnowArt29 күн бұрын

    looks awesome, although I´m a bit sceptical if metal is nicer to hold than wood, as you said you use them a lot

  • @user-qd8xu4vo7w
    @user-qd8xu4vo7w23 күн бұрын

    You are crazy talented and you challenge yourself. Beautifully done!

  • @robinson-foundry

    @robinson-foundry

    23 күн бұрын

    Thank you very much!

  • @60anthonyh
    @60anthonyh26 күн бұрын

    That's gotta be one of the coolest things I've ever seen someone make.

  • @MakeEverything
    @MakeEverything25 күн бұрын

    These are excellent!

  • @robinson-foundry

    @robinson-foundry

    20 күн бұрын

    Thank you!!

  • @theredyeti3787
    @theredyeti378728 күн бұрын

    they look superb!!! Well done. Hello from Australia.

  • @mikchrungBLADES
    @mikchrungBLADES28 күн бұрын

    Man that looks really great. I can't live without hand files,I use them every day in my knife making. No power tools gives me the satisfaction that a file gives. Ya it's slow and very labor intensive but Only people who use lots of files understand the reward of using them. Looove that sick file handle.

  • @olsu3477
    @olsu347726 күн бұрын

    Дуже гарно!!! You are doing so amazing tool! Good job!

  • @VHavengrad
    @VHavengrad8 күн бұрын

    I don't always watch your stuff, but I bump across them every now and then and I'm always engrossed in the process and results. Still have one of your raptor claws.

  • @NightyNite94
    @NightyNite9426 күн бұрын

    Best handles I ever seen

  • @Weazle099
    @Weazle099Ай бұрын

    at 3:24 to work out how much material you need, you can use the "Volume Displacement Method" Simply get a jar, tube or container just big enough to fit you're "handles or casting models" in. Fill it with water till the water spills or overflows. Remove your "models", but leave the water in the container. Now refill it with your casting material till the container is full full, BUT NOTE: it's better to have the water spill or overflowed. this will mean there is more casting material (aka silicon bronze) in your container now as it's volume is more then that of you're handle (aka casting models)

  • @owensparks5013

    @owensparks5013

    11 күн бұрын

    Or right-click on the part in CAD and display volume...

  • @garysgarage101
    @garysgarage10127 күн бұрын

    Wow, amazing workmanship. Love your clean shop setup.

  • @user-yx5yp5ik6b
    @user-yx5yp5ik6b24 күн бұрын

    3D modeling, 3D printing, casting, milling, welding, polishing - in one small video we see almost all skills but working on a lathe! Nice job! Greetings from Russia 😊

  • @robinson-foundry

    @robinson-foundry

    23 күн бұрын

    Thank you! Greeting from Las Vegas, NV

  • @lw8882
    @lw8882Ай бұрын

    Those look and function amazingly. Beautiful work.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thank you very much!

  • @randyearles1634
    @randyearles163427 күн бұрын

    I hope your kids or grandkids value them as unique one-of-a kind. good video

  • @iSam3000
    @iSam300027 күн бұрын

    Unbelievable creativity, you inspired me to get started too!

  • @timziegler9358
    @timziegler935825 күн бұрын

    Absolutely beautiful! Well done!

  • @cameltanker1286
    @cameltanker128627 күн бұрын

    That was great. I think I'll file it away for later.

  • @Badassest
    @Badassest27 күн бұрын

    Those came out wonderful! How cool!

  • @1924ab
    @1924ab8 күн бұрын

    Those turned out great!

  • @hungrycolby
    @hungrycolby29 күн бұрын

    These look SOOO freaking good!! Great work!

  • @JasperPerri
    @JasperPerriАй бұрын

    You always make the coolest tools.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thanks!!

  • @jacksnow1703
    @jacksnow170328 күн бұрын

    Nice work and one of the more interesting builds I've seen in some time. Thanks for sharing.

  • @kentieber7309
    @kentieber730928 күн бұрын

    that was an awesome project. always love practical shop useable projects

  • @jackrichards1863
    @jackrichards186325 күн бұрын

    Very nice work all the way! 👍

  • @dominikrodler8010
    @dominikrodler80107 күн бұрын

    I'm very envious!

  • @NineWorldsWorkshop
    @NineWorldsWorkshop29 күн бұрын

    Brilliant job! Really nice result, especially for something that gets a lot of daily use

  • @johnnyho900
    @johnnyho900Ай бұрын

    Wow, these are beautiful! As a child my dad only had wood ones and they were awful! He only had a few handles for many many files. The wood ones always fell off and I remember just giving up on them and using the files without handles cause they were such a pain! Yours look great, well done!

  • @IR-nq4qv
    @IR-nq4qvАй бұрын

    beautiful, I would have tried using hardened black Allan key socket head set screws for a machinist look.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thanks!

  • @chrisdavis5718
    @chrisdavis571827 күн бұрын

    Absolutely beautiful

  • @antbymcnair4297
    @antbymcnair429729 күн бұрын

    Those look amazing! Well done

  • @ohasis8331
    @ohasis833129 күн бұрын

    Unique and gorgeous.

  • @maciejajewski
    @maciejajewski25 күн бұрын

    they turned out pretty great! well done

  • @TheOneAndOnlySame
    @TheOneAndOnlySame28 күн бұрын

    Very nice work, meticulous, well thought out. Impressive.

  • @PPYTAO
    @PPYTAO29 күн бұрын

    Really beautiful! Very well made.

  • @Barleh
    @Barleh28 күн бұрын

    wow that money shot at the end

  • @DMGTID
    @DMGTIDАй бұрын

    I’m working on a bronze casting project with a good friend of mine. I have been FDM printing for years, but recently tried design printing wax patterns for casting. The detail in the patterns is insanely good! I highly recommend trying it.

  • @richardcorcoran1151
    @richardcorcoran115129 күн бұрын

    beautiful ! Thanks for the idea.

  • @Blackmark52
    @Blackmark5222 күн бұрын

    "let me know if you would have done anything differently" I would have just bought them from you. *They look great.*

  • @ThisisBrickdup
    @ThisisBrickdupАй бұрын

    Gosh dang amazing job there dude!! Loved watching these come together.

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thank you! I’m glad you did!

  • @rachelg552353
    @rachelg55235329 күн бұрын

    What an amazing tool!

  • @JohnnyRanks620
    @JohnnyRanks620Ай бұрын

    These came out great!

  • @robinson-foundry

    @robinson-foundry

    25 күн бұрын

    Thanks!

  • @dangerousandy
    @dangerousandy20 күн бұрын

    Those look exquisite! Nice job 👍🏻

  • @DeanGelsinger-wq9lr
    @DeanGelsinger-wq9lr27 күн бұрын

    Beautiful work

  • @McClainJ
    @McClainJ29 күн бұрын

    Dang, those are pretty.

  • @dougthomson5544
    @dougthomson554426 күн бұрын

    Beautiful!

  • @RickAco
    @RickAco29 күн бұрын

    Beautiful handles!

  • @naso_g
    @naso_g29 күн бұрын

    Great work, that was awesome, came out perfect.

  • @dustinbrosmer6164
    @dustinbrosmer6164Ай бұрын

    I absolutely love your videos I wish you did them more often. Such talent

  • @mortem-tyrannis
    @mortem-tyrannis29 күн бұрын

    Fantastic work as usual.

  • @eagleeatsmonkey3621
    @eagleeatsmonkey362122 күн бұрын

    very nicely made

  • @MidtownSkyport
    @MidtownSkyport29 күн бұрын

    Really nice job

  • @TrondOleJensen
    @TrondOleJensen29 күн бұрын

    🤩🤩🤩 Such beautiful handles.

  • @evocativesafe
    @evocativesafe28 күн бұрын

    That turned out great

  • @Kiboz2000
    @Kiboz200029 күн бұрын

    Cool design and great craftsmanship ..LIKE

  • @scotter_dotter
    @scotter_dotter27 күн бұрын

    Beautiful

  • @harshabiliangady3211
    @harshabiliangady321128 күн бұрын

    AWESOME!!! God bless you

  • @chriswiese1348
    @chriswiese13486 күн бұрын

    Incredible!

  • @aguycalledlucas
    @aguycalledlucas20 күн бұрын

    These absolutely gorgeous

  • @robinson-foundry

    @robinson-foundry

    19 күн бұрын

    Thanks!

  • @owais146
    @owais14625 күн бұрын

    SPLENDID MAESTRO

  • @homemadetools
    @homemadetools22 күн бұрын

    Beautiful work; they came out great. We shared this video on our homemade tool forum last week 😎

  • @robinson-foundry

    @robinson-foundry

    22 күн бұрын

    Awesome! Thank you!

  • @user-rn5ks8sf5x
    @user-rn5ks8sf5x29 күн бұрын

    Very nicely done.

  • @Dr.Reason
    @Dr.Reason28 күн бұрын

    Wow, unlike most KZread tutorials, you actually seem like you’ve done this at least once before teaching it. LOL. Very nice work, and craft.

  • @garychaiken808
    @garychaiken80829 күн бұрын

    Great job. Thank you 😊

  • @bigguix
    @bigguixАй бұрын

    you're so patient ! very cool !

  • @michaelcampbell1471
    @michaelcampbell147124 күн бұрын

    Awesome job and excellent capture of the process...I've been machining many years myself. I definitely appreciate the craftsmanship and range of processes you mastered to create these!

  • @robinson-foundry

    @robinson-foundry

    23 күн бұрын

    Thank you very much!

  • @kitnoki2
    @kitnoki223 күн бұрын

    I recommend Polysmooth for projects that end in casting 3D prints. The post processing is super simple and it gets real smooth with no real work

  • @johnoutdoorvideos
    @johnoutdoorvideos12 күн бұрын

    Very very nice work!

  • @richardmills5450
    @richardmills545011 күн бұрын

    Those are really nice. Good job that mate cheers

  • @Mrjrich37055
    @Mrjrich3705528 күн бұрын

    Very nice indeed

  • @MikeT
    @MikeT22 күн бұрын

    They look very nice

  • @roberttresemer8226
    @roberttresemer822627 күн бұрын

    Awesome Job..

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