It Sounds Faster, But Is It? Custom Exhaust & Headers - The 850 Project S2E04

Автокөліктер мен көлік құралдары

►After all of the work we've done to our 850 Project, its exhaust left a lot to be desired. A 5-cylinder Volvo has a unique soundtrack even with the stock exhaust, but when upgraded, that always recognizable exhaust note wakes up and sounds more like a 90's track weapon than that of your grandmother's family hauler. And while the noise is what's most apparent about our new exhaust, the intention was to create a freer flowing design that supported our new engine modifications. In this episode of The 850 Project, Josh Briggs, Owner of 8eightFab, joins us in the shop to help fabricate our custom 5-to-1 exhaust system for the Volvo 850. In less than five days, our crusty exhaust system is removed, and a brand-new high-rise header is designed, fabricated, and installed. Besides that, one more piece of the puzzle is worked out, and that's removing our modified factory ECU and replacing it with a Megasquirt unit. After all of this is done, we take it to the dyno once again to see where what kind of power our quickly evolving 850 makes.
Learn More About the $850 Project Here - info.fcpeuro.com/850project?u...
Shop FCP Euro Online Here - www.fcpeuro.com/?...
Read the $850 Project Blog Here - blog.fcpeuro.com/850-dollar-v...
00:00 - Intro
00:23 - Who is Building The Exhaust?
01:20 - Ripping Off the Ugly Old Exhaust
01:40 - Modifying the Engine Mount
02:50 - Starting to Fabricate the Runners
03:59 - The First Cylidner Herad Runner Fabrication
06:15 - Test Fitting Cyllidners 2 & 3
06:50 - All the High Rise Runners Are Done
07:30 - Josh Fully Welds the Runners
08:10 - Building The Rest of the Exhaust
09:30 - How To Install A Wide Band 02 Sensor Bung
10:29 - Jacob Learns to Weld
12:15 - The Exhaust is Done
13:28 - Fully Installing the new Custom Exhaust
14:30 - First Time Hearing The Exhaust
15:33 - The First Test Drive
17:30 - Megasquirt Upgrade
21:33 - Megasquirt Test Drive
23:10 - Dyno Time!
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Пікірлер: 239

  • @8eightfab520
    @8eightfab520 Жыл бұрын

    Thanks for flying me up to help with the project guys! It was a blast, would do it again in a heart beat! Everyone at FCP is down to earth and amazing.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Our pleasure Josh! What's the next project you want to come up and collab on!?

  • @8eightfab520

    @8eightfab520

    Жыл бұрын

    @@fcpeuro what's the next project? I know Jacob talked about a bigger muffler to quiet it down for the proving grounds, I can knock that out while I'm up.

  • @volvo850r3

    @volvo850r3

    Жыл бұрын

    That manifold was insane man. Your a master

  • @Jbrundage94

    @Jbrundage94

    Жыл бұрын

    Where did you get the 5-1 collector?

  • @juliankatos2080

    @juliankatos2080

    Жыл бұрын

    What exhaust tip is that?

  • @crazychivez
    @crazychivez Жыл бұрын

    So crazy to see 8eightfab but im glad you guys gave him a chance! Ive seen his work in the volvo community throughout the years

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We were honored to have him on board for the project!

  • @krudmuphinstudioz
    @krudmuphinstudioz Жыл бұрын

    Really happy to see 8eightFab featured! Josh does really high quality work and has been helping the Volvo community with all sorts of unique custom parts for a while now! Well deserved star of the episode!

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We loved having him here - it's great when things just come together. That's what the car community is all about!

  • @wbsnow93
    @wbsnow93 Жыл бұрын

    Now that is some crazy craftsmanship. Solid editing production on this one too FCP. 8EightFab is the way to go

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Like Jacob said "it's art" - truly beautiful stuff!

  • @JorgenLarsson
    @JorgenLarsson Жыл бұрын

    I have owned an 850 t5r and man that thing beat everything on the road back then. I got headers, upgrade turbo, intercooler, good tune. Near 400hp. And I could daily it. I regret selling it.

  • @paveio

    @paveio

    4 ай бұрын

    Which turbo you installed that time?

  • @johanbrorzon8776
    @johanbrorzon8776 Жыл бұрын

    Love the new 5-cyl sound ❤

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We can't get enough of it - wait till you hear the itb's!

  • @johanbrorzon8776

    @johanbrorzon8776

    Жыл бұрын

    @@fcpeuro 🤩

  • @deanm4500
    @deanm4500 Жыл бұрын

    Love the filming and presentation of these 850 episodes. Greetings from Australia 👍

  • @apb123
    @apb123 Жыл бұрын

    So dope to have 8eightfab out there. Reaching out to the community is awesome.

  • @TheCluelessEnthusiast
    @TheCluelessEnthusiast Жыл бұрын

    That sounds amazing. Best sounding volvo 5 cylinder I've ever heard

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Glad you approve the sound @TheCluelessEnthusiast - in this case we think you have a clue on what sounds good 🙂

  • @TheCluelessEnthusiast

    @TheCluelessEnthusiast

    Жыл бұрын

    @@fcpeuro i can't imagine any car people that wouldn't approve the sound. If i was there in person it would give me tingles. Lol

  • @minnesotaprimal9721
    @minnesotaprimal9721 Жыл бұрын

    Josh is a great guy and his products are the best. Happy to have some of them!

  • @Kiss__Kiss
    @Kiss__Kiss Жыл бұрын

    Josh/8Eight Fab= Master at work!! Glad that you guys at FCP Euro weren't opposed to bringing outside help. Perhaps future collabs, as the kids call them, would be great!!!

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Josh is the man!

  • @lindkvistandreas
    @lindkvistandreas Жыл бұрын

    The 5cyl sound is just epic!

  • @davidcarvalho8067
    @davidcarvalho8067 Жыл бұрын

    Thank you guys for the big smile you put on my face. Great job

  • @paulsimonsson
    @paulsimonsson Жыл бұрын

    N/A 5cyl sounds amazing!

  • @tristanscott4118
    @tristanscott4118 Жыл бұрын

    Love that you brought those guys on! That car sounds absolutely insane.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Justtttt wait till you hear it with its ITB's :-) Was great having them!

  • @andikoo82
    @andikoo82 Жыл бұрын

    Your videos give me such a feel good vibe. Thank you! I wish I could do my Volvo with you

  • @TheCluelessEnthusiast
    @TheCluelessEnthusiast Жыл бұрын

    I think every car youtuber should collab with 8eight fab when they want their exhaust done

  • @aaronmcconnell9369
    @aaronmcconnell9369 Жыл бұрын

    Awesome! Nice work 👍🏻. Sounds incredible

  • @MrTheHillfolk
    @MrTheHillfolk Жыл бұрын

    Ive got a spot in mexico that i check my speedometer between a couple of road signs from a standing start,to get an idea if a mod worked. Then ill bust out some other equipment to verify. Its surprising how much noise can fool people into thinking its faster now that its loud.

  • @mket_design
    @mket_design Жыл бұрын

    The sound is freaking amazing 😍

  • @jardim23
    @jardim23 Жыл бұрын

    Oh my brother, that sound. Epic stuff man, love the content.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Thanks for watching jardim23 - glad you approve!

  • @Steven-eg2bd
    @Steven-eg2bd Жыл бұрын

    I aspire for my s70 to sound like that. Amazing.

  • @jasonmullis808
    @jasonmullis808 Жыл бұрын

    Nice to see one of my old friends doing good, what’s up Josh

  • @danielfrom2459
    @danielfrom2459 Жыл бұрын

    Love seeing something so unique and grassroots too!

  • @rosj9839
    @rosj9839 Жыл бұрын

    Wow nice, sounds just like the 12,000 dollar exhaust Mr.Sasaki built for the Mercedes V12 episode. Beautiful build.

  • @fireblow6842

    @fireblow6842

    Жыл бұрын

    it's the same concept. I'm surprised that 5 cylinders can sound so close to a v12 with a similar exhaust setup. I'm addicted to these setups now

  • @duhduhlovo1670
    @duhduhlovo1670 Жыл бұрын

    Wow what a masterpiece that man can put it down and what a five banger should sound like

  • @JETFOURLITRE
    @JETFOURLITRE Жыл бұрын

    Holy shitttttttt!!!!! ❤ Question: where is Matt Micciolo from Hellmoose/Simply Volvo? He seems to have disappeared off the face of the earth?

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We haven't heard from in a while

  • @JETFOURLITRE

    @JETFOURLITRE

    Жыл бұрын

    @@fcpeuro there's a rumour he got locked up. Hope he's alright, clever guy. Was hoping to buy a Volsquirt for my 850R sedan race car I'm building.

  • @AverageCitizen333
    @AverageCitizen333 Жыл бұрын

    i just recently got an optrel hood for welding at work, and its like welding in 4k compared to the miller hoods ive been using. my last miller hood was a t94 and this optrel kicks its ass.

  • @kristianmaagaard
    @kristianmaagaard Жыл бұрын

    I love this series ! and i love you and your way of doing things ! keep it up lets see a season 3

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We love you Kristian!

  • @ReignitedAuto
    @ReignitedAuto Жыл бұрын

    That thing sounds nuts, i love it 👏

  • @ctuning
    @ctuning Жыл бұрын

    Omg the sound is insane 😍

  • @denniswil1
    @denniswil1 Жыл бұрын

    Hell yea @8eightFab! the exhaust sounds amazing!!

  • @patstevens2959
    @patstevens2959 Жыл бұрын

    It sounds so sweet

  • @hanzgrueber145
    @hanzgrueber145 Жыл бұрын

    I love FCP EURO, when I bought my used VW GTI i soon discovered your website and you guys were my savior for a lot of things

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Happy to help keep your GTI alive! Thanks for the support.

  • @MrTheHillfolk

    @MrTheHillfolk

    Жыл бұрын

    Ahaha I think I've done about an order every 10-15 days or so for the last 12-14mo on my current project, they're awesome and the lifetime warranty is super awesome! Definitely gonna check out some of their shows they sponsor as I'm only a 2.5hr drive from them and like 45mins from Lime Rock.

  • @urs4life96
    @urs4life967 ай бұрын

    Holy Shit!! That sounds absolutely amazing! I can just imagine in person how she sounds!! ❤

  • @fcpeuro

    @fcpeuro

    7 ай бұрын

    💙

  • @ronethridge9875
    @ronethridge9875 Жыл бұрын

    like that customized exhaust/SWEET MOM-yea /getting the O2 set up/wow/sounds super/thanks much

  • @shawnm4kq
    @shawnm4kq Жыл бұрын

    this is awesome, well done!

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    thanks Shawnm4kg!

  • @manasseh2577
    @manasseh2577 Жыл бұрын

    GAWD! That exhaust sounds CRISPY! Like a BTCC car! You throw some ITBs on it, Lord, thing is gonna be menacing!

  • @tipodue
    @tipodue Жыл бұрын

    8Eight Fab for the win.

  • @Willembarend
    @Willembarend Жыл бұрын

    Finally someone made one

  • @lamboferruccio
    @lamboferruccio Жыл бұрын

    Interesting location for that GESI cat fellas, I remember touring cars and rally cars having that back in the day, I’m really enjoying this build, keep it coming!!

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We figured might as well make it a little different - plus it glowing and some flames are fun for everyone!

  • @duhduhlovo1670
    @duhduhlovo1670 Жыл бұрын

    Damn that 😁that 5 cylinder sounds just never ever never ever gets old.

  • @migfivetechplus9858
    @migfivetechplus98588 ай бұрын

    Accompanying the project. I have a five cylinder too.. . But a Fiat 😅. I will following you for learn more about the project. Very exciting for more gain of HP

  • @Uncle--Fatty
    @Uncle--Fatty11 ай бұрын

    Straight Up BADD-ASS..!! NICE WORK Nephews..!

  • @willriley1619
    @willriley1619 Жыл бұрын

    Love the series. Makes me want to go to the junkyard and buy an old Volvo and turn it into a racecar. One day I will. Probably use a 2.4t S60

  • @operator8014
    @operator8014 Жыл бұрын

    Ooo. Nice Vulva you got there.

  • @spacenoob404
    @spacenoob404 Жыл бұрын

    Love this game inspired B-roll 🏆

  • @dougsrosen
    @dougsrosen Жыл бұрын

    Loved it!

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Love that you loved it!

  • @eedesign878
    @eedesign878 Жыл бұрын

    I would absolutely ceramic coat those to minimize obvious rise on the enginebay heat.

  • @duhduhlovo1670
    @duhduhlovo1670 Жыл бұрын

    Wow I just saw this OMG YYYEEESSS I'VE BEEN WAITING TO SEE MORE🤣

  • @03nike80
    @03nike80 Жыл бұрын

    impressive work. personally would have done 3in collector, and 3" all the way back

  • @barneyruckus
    @barneyruckus Жыл бұрын

    Digging new style content

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Glad you're into it barneruckus!

  • @MichaelAMangone
    @MichaelAMangone Жыл бұрын

    Great content.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    Thanks Michael!

  • @volvo850r3
    @volvo850r3 Жыл бұрын

    The PlayStation game part of this series is great man. Awesome idea . Cheers

  • @lozogt3642
    @lozogt3642 Жыл бұрын

    Which project ! I would love to do the same! The concept is terrible with a track session to see the evolution of the modifications! And in addition to talking about ITBs, can't wait for the next video, quickly, I can't hold on anymore! ps: maybe there is still a relief session planned, there are still some left! (soundproofing...)

  • @shaunpc2512
    @shaunpc2512 Жыл бұрын

    My goodness does that sound incredible, it reminds me of the S1 Audi Quattro and that for me is amazing. Well done folks 👌🏻

  • @jfv65

    @jfv65

    Жыл бұрын

    or the BTCC touring racecar.

  • @Revengilate
    @Revengilate9 ай бұрын

    I now want a volvo with this exhaust system

  • @Lastsight100
    @Lastsight100 Жыл бұрын

    Dude... that car sounds fucking beautiful.

  • @lutherabel2618
    @lutherabel2618 Жыл бұрын

    That's a wicked-sounding exhaust! Please tell me 8Eight is going to be making more P80 exhausts.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We'll have to let him answer that one!

  • @8eightfab520

    @8eightfab520

    Жыл бұрын

    I used to offer 850 downpipes years ago. Sold 2 in a year so I stopped making them.

  • @lutherabel2618

    @lutherabel2618

    Жыл бұрын

    ​@@8eightfab520 I had no idea you existed until this video--it was excellent advertising. Would you be willing to make a short run of them? My 850 T5 could use one - the flex portion is starting to give out, and I like the sound of yours more than the IPD offering.

  • @danialmottaghi5958

    @danialmottaghi5958

    Жыл бұрын

    @@8eightfab520 I’d be down for one too

  • @volvo850r3

    @volvo850r3

    Жыл бұрын

    Me too

  • @EstorilE36M345
    @EstorilE36M345 Жыл бұрын

    Love it! Sounds like it’s going a billion miles per hour

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    It 100% sounds faster than its going hahaha but not a bad thing!

  • @fireblow6842

    @fireblow6842

    Жыл бұрын

    @@fcpeuro yeah. that way you can enjoy it longer in the high rpm's!

  • @midlanat5-channel
    @midlanat5-channel Жыл бұрын

    Hi ! Love the show, nice work on the header. Where did you get the Megasquirt ECU from ? Greetings from Sweden.

  • @SakuraS60R
    @SakuraS60R Жыл бұрын

    sounds like a rotary at idle its amazing

  • @fireblow6842

    @fireblow6842

    Жыл бұрын

    reminded me of a v8. very low and growly in my opinion. and then it just gets so high so quickly it's insane

  • @prodzektownia

    @prodzektownia

    Жыл бұрын

    Probably cammed

  • @Aleksandr_Igorevich
    @Aleksandr_Igorevich Жыл бұрын

    Mooo pouwwa bebe 😮

  • @joshwatton9335
    @joshwatton9335 Жыл бұрын

    Defo need the BTCC livery!

  • @houseking9211
    @houseking9211 Жыл бұрын

    literally sounds like a high reving loud as hell dodge viper

  • @gibr4687
    @gibr4687 Жыл бұрын

    how are you running the intake cam sensor where the distributor normal gos on the 850 ?

  • @740GLE
    @740GLE Жыл бұрын

    Wonder what the weight difference is, still worth it for the sound alone.

  • @dogstar234
    @dogstar234 Жыл бұрын

    Where did the megasquirt plug and play ECU come from O.o

  • @baddbradd89
    @baddbradd89 Жыл бұрын

    Loving this channel

  • @handro123
    @handro123 Жыл бұрын

    What is the heat shrink tool with deflector tip at @18:56? Looks like the perfect size.

  • @timvanderstarre9021
    @timvanderstarre9021 Жыл бұрын

    Build the engine with high compression lightweight pistons, ~13:1 lightweight flywheel etc. Then put in on E85! After that the engine will make all the power, easily over 200 maybe even creeping up on the 250 mark.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    that may be our Season 3 - built bottom end and get it past 200!

  • @timvanderstarre9021

    @timvanderstarre9021

    Жыл бұрын

    @@fcpeuro Awesome sound though really touches the heart! 😁 I love the build

  • @NorwayVFX

    @NorwayVFX

    Жыл бұрын

    @@fcpeuro If you wanna squeeze some power out of it, Scimec Motor in Norway should be able to supply cams, pistons and such. The dude is amazing at tuning Volvo 5 cyls, Volvo 16v, Volvo 8v both N/A and turbo.

  • @lynnmei4346
    @lynnmei4346 Жыл бұрын

    Wow, where we can buy that great ecu?

  • @GTFour
    @GTFour Жыл бұрын

    Maybe I missed it in the video, what is the purpose of the high rise part, seems counter productive for optimum flow?

  • @martinkaseneandersen1002
    @martinkaseneandersen1002 Жыл бұрын

    Where did you get the megasquirt from?

  • @biggirthgarage7772
    @biggirthgarage7772 Жыл бұрын

    are the ecus for sale?

  • @toupe454
    @toupe454 Жыл бұрын

    Any reason for kinking the header tubes up rather than just aiming straight for the tunnel and moving the collector back?

  • @8eightfab520

    @8eightfab520

    Жыл бұрын

    Longer runners, the BTCC car had really long runners and instead of running them further out back, we decided to go up.

  • @J3n555
    @J3n555 Жыл бұрын

    These sound so good with a turbo. /swede

  • @Bonzoguy66
    @Bonzoguy66 Жыл бұрын

    I had a 855 10V 2.0 NA , with a little ecu tune, and KN filter ....it made app. 135 hp . Which engine is this ?

  • @sayerma
    @sayerma Жыл бұрын

    Love the shithousery on first drive with it done. EXACTLY like me and the boys after leaving the exhaust shops or modifying at a mates place and then just passing ourselves laughing at the new exhaust volumes

  • @zakariaahmed3222
    @zakariaahmed3222 Жыл бұрын

    Wow..wow..wow.. I have black 850 T5😎💙🖤👍

  • @facundomutto8776
    @facundomutto877610 ай бұрын

    What is the purpose of the exhaust outlet being covered? Doesn't it restrict emissions too much?

  • @dumbestoyster
    @dumbestoyster Жыл бұрын

    Is that a Catalytic converter in the tip?

  • @shiloh5199
    @shiloh5199 Жыл бұрын

    The custom equal length header looks sick!! Im guessing your keeping this p80 chassis estate Naturally Aspirated? Can you explain your reasoning for staying n/a ? My bad if i missed an episode explaining either question.

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    The plan is to keep it N/A all the way, just like the original BTCC Estate - this project isnt/wont be about high HP, instead simple, raw, throw back vibes.

  • @estewar03
    @estewar03 Жыл бұрын

    What kind of exhaust tip is that? Is it just a cut catalytic converter?

  • @williamhardes8081
    @williamhardes8081 Жыл бұрын

    Go Josh! that, is absolute art. WOW. BTW give yourself credit. for a first time that was a good job! PS why the mesh on the exhaust? not a good look.

  • @ichigozanghetsu
    @ichigozanghetsu Жыл бұрын

    With all that work, how does it have the same power as a stock 90's civic vtec??

  • @degeneralist3.088
    @degeneralist3.088 Жыл бұрын

    I put a 2 litre ford zetec in my westfield. Standard 130hp. With itb's 186hp👍

  • @spinnetti
    @spinnetti Жыл бұрын

    what's with that tip? is it a spark arrestor, cat, muffler? Looks weird. Sounds like my 4AGE with an open Supertrapp

  • @SA-di5ws
    @SA-di5ws7 ай бұрын

    Where can I get a megasquirt ecu and have it tuned remotely?

  • @throckmortonthebrave6634
    @throckmortonthebrave6634 Жыл бұрын

    Wered u guys buy the ecu from?

  • @connormorse1010
    @connormorse1010 Жыл бұрын

    Yes yes yes

  • @Doublehashbrown
    @Doublehashbrown Жыл бұрын

    Is the exhaust tip a catalytic converter?

  • @artispreston4304
    @artispreston4304Ай бұрын

    Okay, my 96 850 is a turbo... Would this set up work

  • @StonerSquirrel
    @StonerSquirrel Жыл бұрын

    Ddue in the thumbnail looked like a cyborg with prosthetic arm.

  • @paranihinigel5320
    @paranihinigel5320 Жыл бұрын

    Where do you get the ecu from please

  • @JordanPayneLV
    @JordanPayneLV Жыл бұрын

    Sounds sick! Is that exhaust tip some type of silencer? It looks a little like catalytic converter

  • @8eightfab520

    @8eightfab520

    Жыл бұрын

    Yep, it's a cat. Fitting for that style of race car.

  • @JordanPayneLV

    @JordanPayneLV

    Жыл бұрын

    @@8eightfab520 ahhh okay, cool!

  • @doogeerugged89
    @doogeerugged89 Жыл бұрын

    My ford focus sounded like that with the FSWerk full setup... it IS NOT ideal for daily .. had to change it after a year or 2

  • @gordowg1wg145
    @gordowg1wg14511 ай бұрын

    Yes, what VOLVO did to get BTCC winning power was rather involved - like cutting up the heads and moving the camshafts so they could get better valve and port angles...

  • @_Marthinzen
    @_Marthinzen Жыл бұрын

    THE NAPOLEON DYNAMITE REFERENCE!

  • @avmelidor
    @avmelidor Жыл бұрын

    Those mufflers exude power even at idle

  • @fcpeuro

    @fcpeuro

    Жыл бұрын

    We wholeheartedly agree hahaha

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