Inside an old Bafang Hub motor - Clutch seized

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Пікірлер: 61

  • @cudak888
    @cudak8887 ай бұрын

    Greatly appreciate this - came across something similar recently and wasn't entirely sure if the rotor was supposed to spin free on the shaft or not; this answered the question and a few more. Also, for all the naysayers complaining about the condition: Without guides such as this, you are needlessly negating the sharing of information that helps make it possible for others to repair these hubs, regardless of condition. There are people who rely on their e-bike for transportation and aren't in a position to afford a replacement, even with an abused hub like this; this guide may be the difference whether they can get to their job and survive the next month. Not every situation is a backhanded flipper. Furthermore, I don't buy into the fearmongering over safety either. Endless Sphere and EBR have enough threads about failures from hubs with far less abuse; the risk between this hub cleaned up and a mystery used hub is exactly the same. Perhaps less with the rough hub cleaned up, as one gets a chance to assess the condition of the planet pinions during the servicing, rather than being blissfully ignorant of the hub's true condition.

  • @EbikeRepairs

    @EbikeRepairs

    7 ай бұрын

    Thanks for the nice and detailed comment! Obviously the ideal solution here is to replace with a new motor, but - this shoes how resilient they are and that if it works for another year and the customer cant afford a new motor, its worth it! :) also, endless sphere is great.

  • @cudak888

    @cudak888

    7 ай бұрын

    @@EbikeRepairs Hear hear, endless-sphere truly lives up to its name. As for this hub, a complete cleaning and greasing should keep it going for longer than a year, I bet. A good waterproof (and plastic-compatible) grease slathered over the inside will probably protect it better than it was when it left Bafang from the factory. I don't know why they don't O-ring seal the right side of these hubs, though it seems as if the seepage tends to come from the sealed bearing on the left, or in the case of an older hub (8FUN-era Bafangs included), through the unsealed power cable cover plate. Granted, it takes some serious abuse for one of these to get this bad - most of the hubs I play with are ex-bikeshare and even aren't this bad inside. From the look of the tire and the grit around the spoke nipples, I'd take a guess that this hub might have been submerged at least once - which I wouldn't consider unusual for bike share, but this is obviously not a bike share wheel.

  • @Rozbujnik_Rumcajs

    @Rozbujnik_Rumcajs

    Ай бұрын

    @@cudak888 My hub looked like this one after 2 years of commuting. Rain, snow, salted roads they are brutal for hub insides. I cleaned most of parts, bought new bearings and hall sensor. So far hardest thing in entire process is to clean rust dust from magnets.

  • @paulgtal
    @paulgtal7 ай бұрын

    Amazing that that water damage did not ruin the electrics in the hub, great video man !!

  • @EbikeRepairs

    @EbikeRepairs

    7 ай бұрын

    Yes, incredible isn't it! thanks.

  • @12villages
    @12villages Жыл бұрын

    These hub motors are a real rust magnet. Came across a dozen or so such videos of people using wd40 to clean the mess.

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    Sadly it happens! Even motors that are kept dry can have moisture from the air condense inside it - and it cant escape anywhere!

  • @Funkywallot

    @Funkywallot

    Жыл бұрын

    I just opened mine after almost 4 years. Not a trace of rust. It lives in my living room between uses. Does make a difference to let things dry in between

  • @OregonCrow

    @OregonCrow

    11 ай бұрын

    Poorly sealed motor paired with someone who doesn't take care of their shit, not a good mix. lol

  • @snorttroll4379

    @snorttroll4379

    5 ай бұрын

    how does one make it maintenance proof is one is designing a motor?@@OregonCrow

  • @steveshea7725
    @steveshea772511 ай бұрын

    Immediately needs new clutch, new end bearings and you're good to go, assuming the hall sensors are working

  • @EbikeRepairs

    @EbikeRepairs

    11 ай бұрын

    Lots of cleaning - barely worth the man hours unless you're bored, a new motor core and case bearing would be the best answer!

  • @steveshea7725
    @steveshea772511 ай бұрын

    This rust/ internal water level was probably due to it being installed upside down with the axle's wire channel up then riding in heavy rain or being left out in heavy rain.

  • @EbikeRepairs

    @EbikeRepairs

    11 ай бұрын

    Iirc the bike was 'jet washed' and left to sit.... So probably yes!

  • @steveshea7725
    @steveshea772511 ай бұрын

    Holy hell i can't believe you got that seized clutch moving. I just learned something. Hammers apparently fix everything.

  • @EbikeRepairs

    @EbikeRepairs

    11 ай бұрын

    If you hit it enough, it either breaks and you replace it, or you fix it 😂😂

  • @zalafinari

    @zalafinari

    10 ай бұрын

    It's called "percussive maintenance"

  • @OregonCrow
    @OregonCrow11 ай бұрын

    5:14 jesus, that's a good size battery ya got there mr! :)

  • @EbikeRepairs

    @EbikeRepairs

    11 ай бұрын

    kzread.info/dash/bejne/n4mL07OzocbSk7A.htmlsi=caJ3AfcOjrwE6UBZ

  • @pekkavalkonen1973
    @pekkavalkonen19732 ай бұрын

    In my case, clutch slips, the engine runs but there are no pulls...

  • @EbikeRepairs

    @EbikeRepairs

    2 ай бұрын

    New clutch needed then!

  • @tonystone3397
    @tonystone3397 Жыл бұрын

    Great stuff thanks for sharing.

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    Thanks for watching!

  • @E-Guy
    @E-Guy Жыл бұрын

    Lmfso at the circlip launching 😅

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    Every damn time 😂

  • @utubeape
    @utubeape Жыл бұрын

    do you think water gets in from the side casing due to no rubber gasket or through the axle part? I would run a bead of black sealant/adhesive around the join for the casing, something good like CT1

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    Mostly through the axle if the cable is installed without a drip loop. The problem with sealant around the outside is once water gets in, it then can't get out. And it will ALWAYS get in!

  • @utubeape

    @utubeape

    Жыл бұрын

    @@EbikeRepairs maybe there should be a removeable panel on the outer casing with a vapour permeable membrane that keeps rain out but allows evaporation through. A blob of plumber mait where the cable is might help because this stays very flexible, like thick grease, the rubber nut cover could hold it

  • @alphonsotate2982
    @alphonsotate2982 Жыл бұрын

    He need to completely disassemble clean it and grease it be for running it

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    I agree! This is just for an old bike I'm keeping as a spare though.

  • @cudak888

    @cudak888

    7 ай бұрын

    There's no harm in what he did here. It was clearly to demonstrate the physical points of excess friction (motor rotor + planetary gears) that were preventing the hub from spinning.

  • @viktorreznov1548
    @viktorreznov1548 Жыл бұрын

    I have a 36 volt 250 watt hub motor that needs nylon gear replacement. Do you think i can get away with buying it from amazon ? Or do they come with specific sizes. My motor is a no brand generic one and nothing comes up when i search for the serial number but i realized these things look pretty similar to one another. What's your opinion as someone who has more experience on this ?

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    They do differ in size and number of teeth - you'd have to open up your hub to check those things first.

  • @chrisrishermn
    @chrisrishermn9 ай бұрын

    Where is the "clutch"? It looks like the gears are always engaged to the motor.

  • @EbikeRepairs

    @EbikeRepairs

    8 ай бұрын

    It's like a one way bearing - so not a normal clutch per say! Centre of the gear holding aseembly

  • @JM-fo1te
    @JM-fo1te Жыл бұрын

    7:22 Bruh moment

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    took me about 20 minutes to find it :(

  • @user-nx6qr1mt6f
    @user-nx6qr1mt6f3 ай бұрын

    Nice work, looks like you cross streams?

  • @EbikeRepairs

    @EbikeRepairs

    3 ай бұрын

    😂😂😂

  • @steveshea7725
    @steveshea772511 ай бұрын

    Harbor freight 3 jaw puller set is 40 bucks

  • @EbikeRepairs

    @EbikeRepairs

    11 ай бұрын

    I have a set! The screwdrivers are more fun lol

  • @polok890
    @polok8905 ай бұрын

    Nice vise

  • @EbikeRepairs

    @EbikeRepairs

    5 ай бұрын

    Thanks

  • @mrplod1616
    @mrplod161618 күн бұрын

    We can all learn from videos like this. So, thanks! But, I do hope that you are not repairing other peoples bikes professionally! Never, apply power to a seized motor! It will weaken the windings. Don't use WD40 to clean bearings! It washes out the pre-packed grease in them.

  • @EbikeRepairs

    @EbikeRepairs

    18 күн бұрын

    I am, but this one was just a 'can I save them buying a new motor for now' job The whole thing was ruined before I got my hands on it, bike is still rideable nearly a year later :)

  • @mazharalimazharali2892
    @mazharalimazharali2892 Жыл бұрын

    Aoa sir mery pas motr to h us ki grari kharab ho gae h wo kha sy milay gi

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    Sorry only english

  • @zgabeartzaiftodie8615
    @zgabeartzaiftodie8615 Жыл бұрын

    Put syntetic chain oil inside the hub,never will sized

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    this one was left outside for a long time... water got inside - got cleaned up and regreased :)

  • @snorttroll4379

    @snorttroll4379

    5 ай бұрын

    so the lesson for the designers is to use something that does not rust, seal it properly of have a way for water to egress. condensation etc. @@EbikeRepairs

  • @alphonsotate2982
    @alphonsotate2982 Жыл бұрын

    He need to buy a three leg puller

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    I have a three leg puller :)

  • @johnjacobs4625
    @johnjacobs4625 Жыл бұрын

    You no clue of what you're doing

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    I actually do - but please feel free to share a better way to do things - very happy to learn if you know another way! thanks for the comment

  • @cudak888

    @cudak888

    7 ай бұрын

    You no clue how to make sentence. You no show how to repair better. You fool.

  • @snorttroll4379

    @snorttroll4379

    5 ай бұрын

    use the thingymajig to pull the cluthc off. the bearing puller thing. @@EbikeRepairs

  • @barryansell5981
    @barryansell5981 Жыл бұрын

    rough as guts putting it back into use without proper maintainance repair you should pull this video down

  • @EbikeRepairs

    @EbikeRepairs

    Жыл бұрын

    Nah it just went in one of my bikes - who cares :)

  • @cudak888

    @cudak888

    7 ай бұрын

    Oh, come off the fearmongering BS. First off, Endless Sphere and EBR have enough threads about failures from hubs with far less abuse; the risk between this rusty hub cleaned up and a mystery used hub that one has never seen the inside of is exactly the same. In fact, the visual inspection and complete servicing may potentially be favorable to the former in some cases. Secondly, without guides like this, we lose the all-important sharing of information that makes it possible for others to repair these hubs, regardless of condition. This is exceedingly important to ensure *right to repair* remains a thing in a world of far too many companies trying to obfuscate servicing products in an attempt to sell more (and increase needless waste). Furthermore, there are people who rely on their e-bike for transportation and aren't in a position to afford a replacement, even with an abused hub. This guide may be the difference whether they can get to their job and survive the next month. So long as the potential limited life of the hub is communicated clearly to the client before the attempted repair, and the labor costs are not usurious, there's nothing wrong with what's being shown here. You know what? You should pull your comment down.

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