Huge Car Factory - Ford | Mega Factories | Free Documentary
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Mega Factories: Ford | Engineering Documentary
Mega Manufacturing - Largest Fire Truck Manufacturer: • Largest Fire Truck Man...
Henry Ford personally is said to have chosen the location of the Ford factory in Cologne Niehl. Today over 1,000 new cars are assembled here every day. Over 1200 industrial robots complete the tasks, where once factory workers stood side by side along the assembly line. 18,000 employees keep the facility running, which is like a mini city on the outskirts of Cologne. Located directly on the Rhine, the new cars are exported to over 60 nations.
Man-power meets high-tech: Industry 4.0 is already being implemented in many factories in the form of integrated processes and production facilities. The SeriesMega Factories goes into the hallowed halls of big industry. In the production plants of companies like Bosch, Gira, Seltmann or Deutz, you’ll encounter the latest robots, machines and technologies as well as the people who make all of it possible. From commercial vehicles to semiconductors to everyday objects, Wunder-Werke shows which factories produce them.
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Henry Ford personally is said to have chosen the location of the Ford factory in Cologne Niehl. Today over 1,000 new cars are assembled here every day. Over 1200 industrial robots complete the tasks, where once factory workers stood side by side along the assembly line. 18,000 employees keep the facility running, which is like a mini city on the outskirts of Cologne. Located directly on the Rhine, the new cars are exported to over 60 nations. #freedocumentary
@JAGLA2
2 жыл бұрын
❤️❤️
@anandpanchada
2 жыл бұрын
please make new channel with hindi language
@praveshhi7664
2 жыл бұрын
That's the FORD who humiliated TATA back in 2000 and in 2010 the TATA could have done the same with them. But RATAN TATA he is a great man. Now FORD is all gone from INDIA. that's karma. Never show off be simple
I love how everyone in cologne smells so nice.
Its just amazing how much infrastructure is required to run a business like this. Just think of the costs of machinery, materials, labor, bills, taxes..etc. its almost a miracle that companies make a profit at all with all of this overhead.
@majie1018
2 жыл бұрын
Well, the cars ain’t cheap either.
@leonv7716
2 жыл бұрын
@@majie1018 word. The cars cost maybe $5000USD to produce when it retails at $30000USD. It evens out
@dpt4402
2 жыл бұрын
@@leonv7716 but it takes billions in R&D to get it at that production cost.
@leonv7716
2 жыл бұрын
@@dpt4402 you're right, they also have to produce a lot of cars to keep the costs low. If they made 3 cars a year it'd cost significantly more
@friarbishme
2 жыл бұрын
@@leonv7716 still you get decent cars for the 30.000USD/23500GBP here in the uk,
As an Industrial Electrical Maintenance Tech, I am extremely disappointed in the fact that y'all made a FOURTY-FIVE MINUTE documentary about one of the world's largest manufacturing facilities and didn't say one thing about the Maintenance team that keeps it running. You know, the team that works ALL of the hours that NO ONE else wants to work, doing one of the top ten most dangerous jobs, performing the duties NO ONE else will or in many cases even can do.
@andyclark1426
2 жыл бұрын
We are the forgotten force!! We are the black magic dept
@yanmeyer8243
5 ай бұрын
That is not true I have been trying to get into skilled trades at ford for years and they won’t hire me
@alexsmith-ob3lu
2 ай бұрын
Try earning a certificate at community college first and then start applying for trade jobs. Ford and many other companies want to see some sort of commitment/interest in technical work.
An interesting historical document. In ten years I wonder how many will work here.
Amazing Ford. Thank you so much for the Master degree scholarship I had received from Ford.
@kt-df2ww
Жыл бұрын
Hello 👋
I love how the scrap is saved and sold back to a steel producer to be used in other builds. We've become good at reducing waste in SOME areas of our planet.
I love this Mega factories series very much. Sadly it has not been uploaded regularly as compared to other categories . Now when it has arrived it's a feast for the eyes and entrepreneurialistic vibes 🤩🤩
Me gustó mucho, GRACIAS.
I worked at an auto manufacturer for 13 years. Spent most of my time in the paint department and the last couple of years in quality. It's amazing how cars are made and that robots do most of the work
Excited to watch, love henry ford. And love your documentarys they are produced so well, thankyou!
@FreeDocumentary
2 жыл бұрын
It’s our pleasure and thanks for stopping by to let us know!
@GrubbySalad
2 жыл бұрын
i love his book the international jew
@playmaker7094
Жыл бұрын
The docs are always fun to watch,educative and free,couldnt ask for more
जो खूबसूरत 😍आंखे🤩 इस कॉमेंट को पढ़ रही है भगवान 😍करे करे उसकी हर मनोकामना🥰🥰 पूर्ण हो ❤️❤️🏠
Wow crazy how much automation is used to make these cars. Workers probably have a very easy job aside from standing for long hours.
Ford American 🇺🇲
My first car was a 1978 Ford Fiesta Ghia... I dig it the most. 👍
As someone who owns a Ford Fiesta, it's nice to see the entire production process from start to finish 👍
@mega-hb4re
Жыл бұрын
🤣🤣, you are so proud of that go kart.
@tfoen7678
6 ай бұрын
I loved my 2013 Fiesta. It had everything I needed, yet the transmission and the TCM was the bane and weak link of my Ford freedom. Was in the shop more times than on the road. Then, the transmission finally imploded on the way to work, and I finally had it scrapped after having it for 5.5 yrs of Midwest mile madness of 4 season road wrah. Have I driven a Ford? YES! And I would never drive or own one again, even though I live in Ford country/Michigan
@tylerschlag9698
5 ай бұрын
I’m really sorry you own a ford
I love ford cars😍😍
That was a wonderfully in-depth tour of a true mega factory. I know economies of scale mean that it costs the manufacturer less per unit when they maximise production, but Ford have invested so much money, and developed so much technology that they deserve what they get - you reap what you sow. Could you imagine making a car from scratch! Thank you.
Huge company 👌
i visited the plant in Daganam England and saw fiestas being made, it was an amazing experience, i saw everything from panels being stamped from sheet metal and the bodys being dipped and painted to engine assembly.
@JAN70V
2 жыл бұрын
I visited the plant is Essex. Well, it was over 40 years ago. But then you could see real cars, thick steel, real engines, especially V6. Real art. Today it is just a producing of cheap plastic junk. As a lifetime Ford fan, I am sad to say this.
@querrythis
2 жыл бұрын
@@JAN70V fart
@aqelalharbi5854
2 жыл бұрын
Oke siap komandan kowad kowal kowau sopir mobil baru 6 unit lewat kapal atf masuk kspal kirim mobil baru 6 unit ke rumah pandugo rungkut ke surabaya oke RI
Learnt a lot out of this, more respect for Ford now.
2:12 someone goofed on the editing floor and reversed the footage. Only time I’ve seen a Ford go that fast backwards was when it was attached to a wrecker.
@haywardhummus8777
2 жыл бұрын
Good eye haha!
@112chapters3
2 жыл бұрын
Some pixel loving
Lets go Free Documentary🙂👍
Simply Amazing!!!!!!!!!!!!!!!!!!!!!!!!!
@querrythis
2 жыл бұрын
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
love the videos about production of cars and other industries involved thanks free documentary team.
I luv theses Docs....luv how the guy narates the Footage..
@112chapters3
2 жыл бұрын
100%
Why no mention of the Dagenham PTA plant,I worked there for 35 years till they stopped production in 2000. It was a great place to work,wish I could turn the clock back
It is so awesome to see how my Ford Focus was made, it was facinating!
@FreeDocumentary
Жыл бұрын
Glad you enjoyed it!
The souls of the workers in the internal combustion engine factory are guided by the spirit of the creator of Mercedes Benz.
@died4us590
2 жыл бұрын
I feel bad for them, considering the quants family used slave labor from the concentration camp's where thousands died. Nice they could try and white wash the blood on their hands. God is the only one who inspires people through the redemptive blood of His Son.
they might have all them awards but they need a award for rust as fords are well known for there rust
❤
@23:13 The A/F mixture does not explode, it combusts. There is a fundamental difference between the two phenomena. A manager should know this.
"And that is: the "Furniture & Robotics"😏 that was "Impressive & Breathing" we'll done 🙂job well done ☺️
Pretty soon those 16,000 employees Is gonna be in the hundreds.
Germans manufacturing is definitely on the top of the list when compared to the rest of the world. I've ran German built machines for years and worked with many of their training people. Very in depth documentary 👌
@sebastianadlercreutz
6 ай бұрын
Too bad their cars are shite. Without german cars, mechanics would not exist.
working hard at Ford KCAP 💪🇺🇲
Ford is among the best!!!
wow
The entire process was exciting and mind blowing. Fully Outstanding Repeated Delight Ford is Bold.
Ford Germany the best.
@yeneracay2368
3 ай бұрын
Ford Germany saarlouis werk American Factory 🇺🇸🇩🇪
Competitive to keep the profit margin high and them rich.
As an absolute ford nut this was excellent to see.
@stevefox3763
2 жыл бұрын
I'm a lifelong ford owner who's had north of 20 fords and it hurts to say I'll probably leave the brand when I replace my current car (no plans to do so in the near future) as I will be forced to do so to get another V6, its gonna be sad leaving a brand I love to avoid a turbo engine.
@daveytn
2 жыл бұрын
@@stevefox3763 ive only been driving 12 years but I've squeezed 8 fords into that time. I definitely wouldn't buy anything from ford these days. My absolute dream car would be a MK2 Focus RS but given their rising prices I doubt I'd ever get the chance lol.
@stevefox3763
2 жыл бұрын
@@daveytn ive been driving for 25 years and went though a lot of cars in the first 10 years but have kept hold of motors a lot longer in the last 15 years as ive had cars i like and also not killed them because they have all been V6's and cope with having their necks run on a daily basis lol.
Great documentary! At the same time, I learn English. 👍
I work at North American Lighting and we make s550, s550 mca, ECE and SAE, headlamps and also several other models, such as f-150 and raptor
There building blue oval city now in TN. I'm excited to see how it looks
This factory alone would probably cost billions of dollars..
@MikeForeman-vv5bf
9 ай бұрын
That’s why these companies got in trouble to begin with 30-40 billion in debt a drop in sales and they can’t pay their bills. but it was hugely profitable when someone did some work around the place
Ford! Germany! You guys are NOT fooling Around!?!.
Lovely documentary. Keep them coming
Great job.
*all can I say is unbelievable robot wow amazing* *♥️thank you Free documentary*
Now I'm thinking about buying a Fiesta
Hot dip galvanized the best,not seen in this video?
Its amazing how far we have come. But what happens when all these cars are sitting rotting away after they are out dated? And they say the water we drink isn't contaminated. 😆
Never had a Ford now I need 40000
Awesome
I have always wanted to visit a car factory.
I think, one of the reasons to use robot in car manufacturing is timing. Because all workers work at a production line and have a given time to complete. If one employee become late to finish given duty, conveyor of cars can't move, thus other workers can't start to assemble parts to the next cars. One worker could delay 100 workers by being late for example. Timing is not an issue for robots...
Very much interested to see how the famous industry of a well known Hendry Fort make their cars. I think Fort vehicles are used in every part of the planet and they are very unigue in design. Very well documented and shooting from you guys. Keep it up.
@FreeDocumentary
2 жыл бұрын
Thank you for the lovely comment!
@JAN70V
2 жыл бұрын
The real Ford is over 20 years gone. Today it is just a plant for mass production of plastic crappy toys from cheapest material that will last for few years only, then scrap it and buy new. Just like every todays manufacturers, not only Ford.
CHICLAYO PERU 🇵🇪
Ford Europe makes the best autos. They need to send those to the US and replace all of the US lineup.
Amazing see me from india♥️♥️
Seem someone touch a part 😯
Maybe if humans assembled the engines, they would last more than 20k miles...
Nice video
the factory is showing signs of age
The Robots 🤖 work faster? 😁
What would documentarians do without football fields and olympic swimming pools to measure things by? Someone should invert a numerical system.
Covid politics showed the faults in "Just in time" production system
The farmer invented Ford Henry ford
So many roofs space yet not ine solar pannel?
Love from Nepal 🥰❤️❤️
It would be awesome if the informations in that screen 39:22 is available in the internet.
👍👌👌👌
The icon of US motor industry oh................ I meant Tesla
@JAN70V
2 жыл бұрын
Nobody cares about remote control battery toys 😂😂😂
São Paulo -Brasil
@JAN70V
2 жыл бұрын
No, it is Köln, Germany
Sir can you please do the document for Rolls Royce car
i love ford please come in india
@JAN70V
2 жыл бұрын
No way... Tata rules there
I’m surprised Seing USA car maker’s in other countries
Who is the cameraman goofball that kept zooming in on that womans hands lol
@JAN70V
2 жыл бұрын
Haha yes, I noticed the same 😂
The cameraman has some sort of hand fetish when filming the lady speaking.
what happened to the old car that used 1 gal of fuel in 180 km ????
How many legally run factories in the US? How many things say they're Made in the USA? What's the ratio for other countries?
1:34 ya...no one can achieve it because others don't cheat in emission norms like you guys do
Why do I have the feeling that, this whole "no touch" program has taken thousands of jobs from hard working people.
Yay more broken down FORDS on the SIDE OF THE ROADS
أضيفوا الترجمة العربية
The female translator sounds like the Asian correspondent in family guy. XD
Wil they alow u to see how for making air carriers
she looks so much like marjorine taylor orange.....
kitchen procecing ,dust cart corridor date future
The car is too large, they need to make a smaller unit. Too big.
1,150 cars a day....what do you pay the work force per hr....next question....what's the line managers salary?
@andrewwright.
2 жыл бұрын
no touch.....never works in the work place. good idea but not practical
@JAN70V
2 жыл бұрын
1150 plastic crappy toys a day....made for couple of years only, then scrap it and buy new. Philoshophy of all todays mass manufacturers.
@bobolulu7615
2 жыл бұрын
At Highland Park in the USA, 1925, Ford made 8,000 Model T's a day - and not a robot in sight. Next question ........
"Does the engine make any noise?" LOL! Of course it makes noise, that's what ICE engines do.
@ryanmitcham5522
2 жыл бұрын
>ICE engines internal combustion engine engines?
35:44 Why is the guy wearing a watch and has metal parts on the wrist? Thats not correct! and also he has a tool (exposed metal) in the bag. 😒
FIRST COMENT
"Then the cylinder gets compressed, and fresh air is brought in " Me and my buddy Otto disagree. :)
@JAN70V
2 жыл бұрын
It is not an engine, it is 3 cylinder vacuum cleaner
@querrythis
2 жыл бұрын
@@JAN70V fart
amazing! now do Tesla
@FreeDocumentary
2 жыл бұрын
It’s on our list. Let’s see how bit goes
✔
they would want to hurry up and switch to ev production soon. if they don't they wont be around much longer
And they don't use tents.