How to replace HV battery pack on 2015-2019 Kia Soul EV
Автокөліктер мен көлік құралдары
We finally received a Lithium Ion battery System assembly from KIA that we ordered few months ago, In this video I’ll show you guys how to remove the battery pack from the vehicle, disassemble, installation and test drive.
WARNING
I don’t recommend doing this at home. Failure to follow safety instruction may result in serious electrical injuries. Purpose of this video is to give you guys an idea of how it’s done.
DESCRIPTION
High Voltage Battery Pack Assembly
-To provide the 360V high voltage electric energy to electric motor
-To save the electric energy genera rated by regenerative braking system
-Charged by rapid charge or normal charge
TORQUE SPECIFICATIONS
Ground cable mounting bolt 5.8-8.7 lb-ft
High voltage battery system mounting bolt 40.5-60.8 lb-ft
Safety plug cable assembly bracket mounting bolt 5.8-8.7 lb-ft
High voltage battery pack upper case mounting bolt 5.8-8.7 lb-ft
Battery module outlet mounting bolt 5.8-8.7 lb-ft
Battery rear mounting bracket bolt 5.8-8.7 lb-ft
Safety plug cable assembly 5.8-8.7 lb-ft
TOOLS I USED
10mm magnetic deep socket
14mm impact socket
17MM swivel impact socket
6” impact extension
1/2 dewalt impact socket
1/4 dewalt impact driver
3/8 Milwaukee electric ratchet
1/4 Milwaukee electric ratchet
3/8 snap on torque wrench
LUNCH
mixed grill vegetables and tri tip steak LOL
CAMERA
GoPro hero 8
Iphone13
Thank you guys for supporting my channel and you guys have a good Christmas
#kiasoul #evbattery #howto #replacement
Пікірлер: 107
I have a 2017 that has been at the dealer for 2 months, awaiting its second battery replacement. First was under warranty in 2020. This time, it's related to the BMS recall. The Soul EV is a great car, and I appreciate the techs who get certified to work on them. Thanks for showing us the process!
@WrenchingRyan
5 ай бұрын
Yeah, I’ve done few BMS recall lately, the process is very slow but again Kia replacing them free of charge. Thanks for watching.
@stevencorrea8032
4 ай бұрын
Did you get the 30 KW our the 64 KW battery
@WrenchingRyan
4 ай бұрын
@@stevencorrea8032 30 KW
@michelbure6957
2 ай бұрын
Hi there , how much does it cost about to replace à battery like that ?
@WrenchingRyan
2 ай бұрын
@@michelbure6957 approximately around 10k to 15k, this is only the best estimate I can came up with. I never replaced one with customer pay they all still under factory warranty.
Some of the best editing done on a video. Excellent job!
@WrenchingRyan
10 ай бұрын
Thank you…
Keep churning out the videos! You're good at this! 2016 EV Soul. Early adopter. Love the box!
@WrenchingRyan
Ай бұрын
Thank you so much, I’ll keep them coming.
This was a fantastic video! Thanks so much for putting in the time and effort to show every step! I am an owner of a 2018 Kia Soul EV so I’ll want to refer to this in the future should I have a need to use this video. Thank you!
Brilliant video.I’m not mechanically minded (may as well be looking into a field, as looking under the bonnet of a car)but I enjoyed that.Great to watch people working who know their job.Thanks ,Kia Soul owner.
@WrenchingRyan
11 ай бұрын
🙏
Wow I'm glad I saw this I don't think you need high voltage gloves to remove the fuse
@WrenchingRyan
3 ай бұрын
You are right, I’m just comfortable wearing one every time I touch those wires.
GREAT content! Thank you so much!
@WrenchingRyan
5 ай бұрын
You’re very welcome. Thanks for watching!
good to have an idea of whats happening to my soul right now. . . taking it 4 months for them to do tho cause they had to have the new battery (under warranty thank god) manufactured in korea and then shipped to South Carolina first. guess it never accrued to them to have spare batteries in the states or something.
@WrenchingRyan
5 ай бұрын
The job can easily get it done for half a day but process will take forever. I’m glad Kia replacing it free of charge.
Hi , can you put numer of part bulletin and what hardware You use to reprogram BMS.
They could save so much time if you could just replace the entire pack with the exterior casing rather than having to swap the individual batteries and wiring.
@WrenchingRyan
9 ай бұрын
💯 agreed, they want to keep their costs as low as possible.
Excelente trabajo
Manufacturer is giving me runaround even though covered under warranty. Been tolerating 21mi range for 4 months. Cold weather decreased to 14mi range. How do I get them to do this?
SUPER work.
@WrenchingRyan
Жыл бұрын
Thank You 🙏
Subscribed...👍
thats a good looking fella in the mac tools hoodie XD
@WrenchingRyan
Жыл бұрын
Would you like to meet him? LOL. Thanks buddy.
Soy de República Dominicana.. como puedo comunicarme con ustedes
Hi can you tell me if you bought the modules new or used from another car? Thanks
@WrenchingRyan
9 ай бұрын
Hello, it’s a remanufacture EV battery pack.
Hi @carlawschanneletc. Can the whole battery pack assembly (including metal casing) be replaced from a donor (e.g. crashed) car? Is there any protection preventing that or making it more difficult? Thanks!
@WrenchingRyan
7 ай бұрын
it’s doable, make sure the EV battery pack donor is in good share , also make sure to check the BATTERY STATE OF HEALTH first before purchasing/installing it. if the SOH is around 60% forget it. good luck 👍
@adrieljr
7 ай бұрын
Thank you for the reply. I don't have this car yet, I am just checking what options I have if I buy a used one outside warranty. There is a famous case here in Canada of a guy that was quoted 23k to replace it.
@WrenchingRyan
7 ай бұрын
@@adrieljr You’re welcome. 23k to replace a EV battery pack is way too much or maybe I don’t know because I replaced a lot of them and they are all under factory warranty. If you’re really interested of getting one make sure check the SOH first.
That's a huge amount of labor. No wonder these replacements cost so much.
Hey.have a Kia soul . The car gets turtle sign when driving and its still 45 km left . The tamprstur is about 3 degrees outside
@brittlande2
Жыл бұрын
Do you now why the turtle sign comes ?
This might be silly, but can we replace the old model battery with the latest to extend range. I love my 2016 soul ev, but I want to increase the range so I can drive to LA and back?
@martinthibeault2906
Жыл бұрын
They change cells only but whit newest whit more capacity. This inscrease juste a little bit. They use 2017-2019 cell. But they do bot change bms and the case. So 2016 has 96 cells instead of 108 from 2017-2019 cases. I can be wrong somewhere, bit I received this on my 2016 soul ev
@martinthibeault2906
Жыл бұрын
I suppose to get 2% increase. But it will need time toncheck that It was during winter
@ianemery2925
7 ай бұрын
The new battery is a different shape, so aside from BMS problems, it wont physically fit - as a 2016 Soul EV owner, I am more than a bit pissed about this, as Nissan have managed it with the Leaf batteries.
oh the dreaded threaded fasteners... sandy munro would loose his marbles. What happens to the old batteries? Did you test the old pack for voltage or resistance difference? There is no battery heating/cooling in those older Kia/Hyundai EVs, that's probably also why it died.
@WrenchingRyan
Жыл бұрын
The older battery is no longer capable of holding charge, BMS current data shows all battery cell voltage and no need to manually check for voltage/resistance, I have to double check but I believe below 50% battery state of health is consider bad/replacement per Kia HV battery standard. Thanks for watching.
Question, My dealer Replaced the Battery and Car still shows 55mi of range. They seem to not know how to get the GOM to read the 90+mi of a new Pack. Reads 55mi at 100% in new pack. What did you do to reset the GOM? UPDATE: drove car 40mi and BMS reads correctly 90+ mi now
@docimma
Жыл бұрын
Did you ever get answer?
@b6s4shelter
Жыл бұрын
@@docimma dealer drove the car 40+ mi after updating both BMS and the climate system of the car. it controls the cooling of the battery. car GOM returned the expected mileage after regular use.
@docimma
Жыл бұрын
@@b6s4shelter so it now reads over 80mi range?
@b6s4shelter
Жыл бұрын
@@docimma 93-100mi now depending on temps
Hello, thank you for your video, where to purchase them? I need also batteries, can you please help me?
@WrenchingRyan
3 ай бұрын
Before you do some work bring your vehicle to the dealership to see if your vehicle still under extended warranty, I’ve replaced a lot under warranty.
@abdulahadhamroev5081
3 ай бұрын
@@WrenchingRyan I got you, but I am in Central Asia, I just need to order battery and change it here, I need supplier
How much money this whole produce u get? I did the same and i dont know how much the work prize
@WrenchingRyan
2 ай бұрын
I replaced the battery pack under KIA warranty, free of charge to the customers and I got few hours of labor.
Hi everyone! So I have a weird issue with my 2018 soul EV. while DC charging is performing like a charm, AC charging no matter where I try it is suuuuper slow. Kia just replaced the OBC to no avail as the problem is still there. Anybody ever had the same problem or an idea ? Thanks a lot for any help you can provide !!🙏
@moeillo8136
Жыл бұрын
AC is usually 3.7V or 11V depending on your car and charge station. Mine only charges at 3.7V.
@JustWasted3HoursHere
9 ай бұрын
@@moeillo8136You mean kilowatts? The 2015-2019 Soul EV can charge via AC up to about 6.7 kw (240V x 28 amps = 6,720 watts). The newer ones might be able to handle more than that. DC Fast charging for the 15-19 Soul is 50kw maximum.
How much would it cost to change the battery?
@WrenchingRyan
6 ай бұрын
approximately around 15k to 20k includes labor. double check your vehicle if still factory warranty, I’ve have replaced a lot of them free of charge.
What is the warranty on the replacement battery?
@WrenchingRyan
Жыл бұрын
I wanna say 60k/6years but not sure, I’ll dig more and get back to you on Monday. Thanks for watching
@nsxmod1
Жыл бұрын
Here in the US warranty is 10 year 100,000 miles
@paulboivin7315
Жыл бұрын
@@nsxmod1 my dealership says remainder of the original warranty. Who do I call ?
@paulboivin7315
Жыл бұрын
Thanks
How much does this replacement cost? 2017 kia soul
@WrenchingRyan
6 ай бұрын
approximately around 15k to 20k includes labor.
@markusuchiha992
6 ай бұрын
That's more than the vehicle costs. Way to screw people over!
@WrenchingRyan
6 ай бұрын
@@markusuchiha992 if the customer is paying yes but Kia took care of it, customer pay nothing to this repair.
It might have gone faster if the mechanic had two hands to do the work.
@WrenchingRyan
6 ай бұрын
You’re correct, honestly I normally get this job done in 3 hours, but me filming with this annoying ev gloves took me almost a day. lol! Thanks for watching.
My 2016 was just diagnosed with 66% at 57K. Claim initiated.
@WrenchingRyan
Жыл бұрын
That’s good, just a heads up it took 3 months before we received the battery pack/module.
@b6s4shelter
Жыл бұрын
@@WrenchingRyan Oh boy, 3 months, I'll be down to 25-30mi range likely. Car might become useless to me.
@nsxmod1
Жыл бұрын
How much was the battery pack?
@b6s4shelter
Жыл бұрын
@@nsxmod1 I got word the pack is being shipped to the dealer now and in 10-14 days i might get the appointment to have it swapped in. I'll try to find out.
@b6s4shelter
Жыл бұрын
@@WrenchingRyan filed claim 12/27, got call from KIA corp that pack was going to be 2-3 months, then week later got call pack is at the port and shipping to dealer in 10 days. so might get whole thing done in 30 days.
Hola
So you can fully dissasemble kia soul if you have 10 mm wrench 😁
@WrenchingRyan
2 ай бұрын
If you have size 10,12,14,17 and 21 mm sockets yes 😄
$2000 for that battery, how much money ya saving now?
@WrenchingRyan
Жыл бұрын
Yup 2000 dollars or more. Savings? IDK lol. Thanks for watching.
@b6s4shelter
Жыл бұрын
Well If this car got 30mpg and drove 50K and the cost of gas was $3.50/gal. $5833 in Gas. 50K mi at 3.5KwH/Mi at $0.15/Kw is $2142 so you saved $3691 in fuel. Also, these cars come with 10yr 100K Mile Battery warranty over 70% so this was likely a warranty replacement, so FREE! and then you get a new pack, and off you go again saving $3691 every 50K miles... So yeah, High school math tells me it's pretty good savings there fella!
This is such a wasteful process when it comes to labor. They should just have a replacement battery pack ready to put in, and just recycle and then inspect the old core and do all of that cell replacement and have it ready for a new customer. This way they don't have to wait 5 hours for an ev battery replacement.
@WrenchingRyan
Жыл бұрын
I strongly agreed with you brother. Have a nice day.
That battery pack sure didn't last very long. That's one good reason not to buy one.
@WrenchingRyan
Жыл бұрын
That battery lasted 60k miles + I think, they said EV will be the future of the auto industry but yearly manufacturers keep improving their combustion engine. 🤦🏽♂️
Please keep it up!!! This content needs Promo_SM!!
@WrenchingRyan
Жыл бұрын
I’ll keep them coming, thanks brother!