How to reassemble a Harley Davidson EVO Engine Part 1

Автокөліктер мен көлік құралдары

In this video I go over the step by step how to rebuild the top end of a Harley Davidson Evo Engine on a 1995 Harley Davidson Sportster. I go over the torque sequence for both the cylinder head bolts and the rocker assembly.
Parts Required:
Motor Oil
Cometic Top End Gasket Set Park Number: C9854F
Hastings Piston Ring Set Part Number: 6164 (If changing piston rings)
Locking Ring(circlip) Harley Part Number: 22589-83B (If one is lost)
Permatex Engine Assembly Lube Part Number: 81950
Harley Head Studs Part Number: 16832-86C
Harley Long Head Bolts Part Number: 16478-85A
Harley Short Head Bolts Part Number: 16480-92A
Tools Required:
Rags
Piston Ring Compressor (Pittsburgh Automotive Part # 97709)
Small Wooden Handle Hammer
Rubber Mallet
Small flat head screwdriver
1⁄4" drive deep well 7⁄16" socket
3⁄16" and 1⁄4 allen wrench
3⁄8" and/or 1⁄2" drive 1⁄2" 12 point socket
1⁄2" drive torque wrench (capable of 9FT.-LB.) or a 3⁄8" drive IN.-LB torque wrench (capable of 108IN.-LB)
3" 3⁄8" and/or 1⁄2" extension
3⁄8" drive 7⁄16" and 1⁄2" socket
3⁄8" drive 1⁄4" allen socket
3⁄8" drive long 3⁄16" allen socket
3⁄8" drive
1⁄2" drive
Not Required But Helpful:
Small Screw Style Hose Clamps
Channels Mentioned in this video:
@SaddleTrampTV - / @saddletramptv
#motorcycle #harley #harleydavidson #maintenance #evolution #sportster #rebuild #teardown #motor #engine
00:00 Intro
01:09 Push Rod Tube Removal Expiation
02:27 Piston Removal From Connecting Rod
04:46 Installing Piston into Jug
11:08 Going Over Cometic Gasket Kit
14:32 Installing Piston/Jug onto the Connecting Rod
25:02 Push Rod Tube Install
27:06 Installing Head/Head Gasket/Head Bolts
31:35 Why to change out Head Studs
34:31 Head Bolt Torque Sequence
41:02 Torque Push Rod Tube Plate
42:30 Installing Rocker Assembly
49:27 Going Over Rocker Assembly Torque Sequence
54:55 Outro
How to reassembly a Harley Davidson EVO Engine

Пікірлер: 15

  • @haneymoto
    @haneymoto8 ай бұрын

    Some of the best informaitonal / instructional videos out there.

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    Thank you Haney.. hate I didn't get the chance to come down to FA and meet you. Hopefully get together soon

  • @georgiahillbilly6150
    @georgiahillbilly61508 ай бұрын

    Awesome video can't wait for part 2

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    Thank you andy. Hopefully have it finished edited next week.

  • @mikebodine4164
    @mikebodine41648 ай бұрын

    Awesome video Carson 🙏🏻🇺🇸👍💯

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    Thank you Mike. Hope you had a good thanksgiving day and staying safe out there.

  • @VladislavMorgunov
    @VladislavMorgunov8 ай бұрын

    Thank you

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    not a problem. I'm going to try and have part two out next week. Thanks for watching!

  • @BikesBeardsAndBrews
    @BikesBeardsAndBrews8 ай бұрын

    Quick, while it's on the stand swap the front for a springer! Looking good my dude!

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    hahaha... If i wasn't wanting a bigger bike i'm not saying i wouldn't but man they are proud of them things. I priced them back a few years ago when one else had said to do that. Thanks man.

  • @tommylitchfield3450
    @tommylitchfield34508 ай бұрын

    It's good to see you bringing her back to life! Hopefully, you can get her ready in time to ride in the Bikers United For Children Toy Run in Meridian on December the 2nd.

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    Man i've missed this bike.... honestly mainly the sound!! I hadn't heard about that event. Where is it at the Harley shop?

  • @tommylitchfield3450

    @tommylitchfield3450

    8 ай бұрын

    @@theadventurousrider It starts at the Hampton Inn on 11/80 and 39 and rides through Meridian to College Park Unite Methodist Church on 19 N. I just sent you a FB link.

  • @wrenchmaster1776
    @wrenchmaster17768 ай бұрын

    Fantastic. Can't believe you didn't remove the negative battery cable first though🤦🏻‍♂️ Hanes 101. Lol. Jk, great job cuz!!

  • @theadventurousrider

    @theadventurousrider

    8 ай бұрын

    HAHAHAHA.... come to think of it i never removed either battery cable.... LOL Thanks Cuz.

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