In this video, I am working on my Harley Davidson Sportster. Not only am I fixing my clutch adjustment bearing, I also am going to be adding the Screamin' Eagle Performance Clutch Kit. This Screamin' Eagle Performance Clutch Kit will work on 1991 -2022 XLs and also 1994 - 1997 Big Twin Evos mdoels. As most people know, the Screamin' Eagle is Harley Davidson Upgrade from OEM.
Parts (Not all are required if O-Rings and other comments are good)
Screamin' Eagle Performance Clutch Kit: 38002-04
3 Quarts of Lucas Oil Primary Fluid (My 95 required 1 Quart for filling and 2 for soaking clutches)
Clutch Adjustment Bearing: Timken Part Number: 6200-C3 OR Harley OEM Part Number: 8885
Release plate: 36731-91
Adjustment screw: 11752
Adjustment Screw Retaining ring: 11046
Pressure plate: 37912-91
Release Plate Retaining ring: 37909-90
Spring spacer: 37872-90
Pressure Plate Retaining Ring: 37908-90
Shifter oil seal: 11000101
Primary cover gasket: 34955-89B
Clutch Cable O-Ring: 11179
Primary Inspection Cover O-Ring: 11188
Primary Inspection Cover BoltsO-Ring: 11171
Primary Drain Plug O-Ring: 11105
Clutch Inspection Cover Gasket - 25463-94A
Special Tool:
Motion Pro Part Number: 08-0137 OR Harley OEM Tool Part Number: HD-38515A
Tools Needed:
drain pan
T-25 torx/star bit
small blade 6" flat head screw driver
45 and/or 90 degree pick
magnetic
5⁄32, 3⁄16, 1⁄4" allen wrench/socket
3⁄4, 7⁄8" wrench/socket
9⁄16" wrench
15⁄16" socket
3" extension
hammer
tape measure
torque wrench capable of 110 in. lb.
#motorcycle #harleydavidson #harley #mechanicalproblems #howto #how #dyi #clutch #screamineagle
00:00 intro
02:53 Special Tool
04:24 Clutch Inspection Cover Removal
05:52 Drain Primary Oil
07:03 Remove Shifter
09:03 Clutch Cable Removal
11:05 Loosen Primary Chain
11:46 Primary Cover Removal
13:44 Pressure Plate/Clutch Adjustment Removal
17:05 Pressure Plate/Clutch Adjustment Disassemble
19:28 Removing Clutches
21:39 Reassemble
21:49 OEM Clutches Vs Screamin' Eagle Performance Clutch Kit
23:18 Installing New Clutches
24:25 Pressure Plate/Clutch Adjustment Reassemble
29:42 Pressure Plate/Clutch Adjustment Installation
32:10 Installing Primary Cover
35:10 Installing Clutch Cable
35:43 Installing Clutch Release Mechanism
36:07 Installing Clutch Adjuster Bolt
36:29 How book says to adjust Clutch
36:46 Adjusting Primary Chain
38:38 Installing Primary Chain Inspection Cover
39:28 Installing Shifter
39:56 Refilling Primary Fluid
40:26 Installing Clutch Inspection Cover
41:56 Short Test Ride
42:15 Outro