How to Connect a Brushless DC Motor (36V 500W BLDC) to Sensored & Sensorless Controllers (2021)

Тәжірибелік нұсқаулар және стиль

Connecting a brushless DC motor (BLDC) to a 3-phase sensor & sensorless BLDC controllers. This video shows the phase and hall sensor wiring connection of a 36V 500W BLDC motor and 12V-36V BLDC controllers. The video also shows a BLDC motor tear-down to expose the hall sensor circuit inside the motor and phase winding configuration.
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Phase wiring:
Controllers Motor
MA-------------------------Yellow wire
MB-------------------------Blue wire
MC-------------------------Green wire
P- -------------------------Black wire (battery line)
P+ -------------------------Red wire (battery line)
Hall sensor wiring
Controllers Motor
5v--------------------------Red wire (battery line)
Ha-------------------------Yellow wire
Hb-------------------------Blue wire
Hc-------------------------Green wire
GND----------------------Black wire (battery line)
Products in video:
36V DC brushless electric motor 500w
ebay.us/SOvU4k
Sensored DC 12V-36V 15A 500W Brushless Motor Controller,
amzn.to/3F8dFOv
Sensorless DC 12V-36V 500W High Power Brushless Motor Controller
amzn.to/2XXzKi1
4 Digital LED Tachometer RPM Speed Meter+Hall Proximity Switch Sensor NPN Red
ebay.us/20Q5dS
amzn.to/3okWX8B
Please note that I do get a small commission when you purchase any product provided here. Thanks again for your support!

Пікірлер: 74

  • @malandr1
    @malandr1 Жыл бұрын

    That video is so incredibly useful, thanks a lot!

  • @diypotentials

    @diypotentials

    Жыл бұрын

    Thank you 😊

  • @matheo4934
    @matheo49349 ай бұрын

    your channel quickly become my favorite channel in youtube. thank you so much for the vidoes. god bless you my dear friend.

  • @diypotentials

    @diypotentials

    9 ай бұрын

    Thank you!

  • @jayshaw3971
    @jayshaw39717 ай бұрын

    谢谢老师视频分享👍♥️👈

  • @johncooper7242
    @johncooper724210 ай бұрын

    fantastic ! i really enjoyed learning about how to connect a brushless motor to a battery thank you for a clear and detailed explanation and demonstration. The 36v batteries for my Lawnmower are dead and no longer available but I have some good 36v Bosch batteries which I am hoping I can use instead. This might be the solution thank you

  • @diypotentials

    @diypotentials

    10 ай бұрын

    Thank you and good luck on your project.

  • @fabiogs68
    @fabiogs682 жыл бұрын

    Very good!!

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    Thank you!

  • @gazabridge746
    @gazabridge7462 жыл бұрын

    Nice job 👍

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    Thank you!!!

  • @user-nf8ly7sl6m
    @user-nf8ly7sl6m Жыл бұрын

    Thanx.

  • @rohan3_official
    @rohan3_official Жыл бұрын

    Can I use the sensored one for electric skateboard purpose having 24-36v bldc motor?

  • @uknow8561
    @uknow85612 жыл бұрын

    hello , which connection slot in the sensorless pcb is used for the potentiometer? the 3 wire, other than the positive and negative?

  • @pawel198525
    @pawel1985258 ай бұрын

    Is there the same amount of volts at the output as at the input?

  • @slayerspam
    @slayerspam Жыл бұрын

    you need a pair of snap ring pliers. Channel Locks makes a good pair that are reversible.

  • @diypotentials

    @diypotentials

    Жыл бұрын

    Thank you!

  • @galindezdiyprojects8415
    @galindezdiyprojects84152 жыл бұрын

    which two is better

  • @soorajbs42
    @soorajbs42 Жыл бұрын

    Can a sensorless BLDC motor used for borewell pumbing

  • @willsiddons6941
    @willsiddons69412 жыл бұрын

    Hi I have a setup that’s not working, would u be able to help do u think

  • @Dancopymus
    @Dancopymus10 ай бұрын

    Hello friend, maybe you explained it in the video but I don't understand English correctly, so what is the difference between these two plates, blue and green, that are sold on Aliexpress, for example? Thank you

  • @balendrayadav6656
    @balendrayadav6656 Жыл бұрын

    will a sensorless motor work with a sensored esc?

  • @jlustig83
    @jlustig832 жыл бұрын

    How do you control a brushless motor with a joystick, forward and reverse with an ebike controller??

  • @wilk919
    @wilk9195 ай бұрын

    how many ohms is the rpm potmeter?

  • @susantosanto6601
    @susantosanto6601Ай бұрын

    Please link to buy the controller?

  • @yasinarafat2115
    @yasinarafat2115 Жыл бұрын

    Hello I need to help I have a holl sensor model how to work without sensor because my brushless motor no have sensor please help me

  • @hosseinghasemi8841
    @hosseinghasemi88412 жыл бұрын

    hello tnx for sharing your knowledge..i have a question,can i use a 48v bldc controller to running a 24v bldc motor? tnx

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    The controller might not operate on 24V. But if you want the run a 48V on the 24v bldc motor, you can, but eventually you will ruin the motor because the motor is rated for 24v. Thanks!

  • @okbis4941
    @okbis49412 жыл бұрын

    Hey, great video! I'm using one of these sensorless controllers on a 87v Samsung washing machine motor running off a 20v power tool battery, it works great but only getting about 300rpm (waiting on tachometer to test exactly), I tried running 2 battereies in seriess (40v) just to test if it would dramatically increase RPM but it only went from 3w (0.15a) max to 4w (0.1a). Other than the motors being designed for 87w can you think of anything that would be causing such low RPM? I also tried a small pump motor on 20v and that also capped out at 3w. Any ideas??

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    I would think increasing the voltage level would increase the rpm. Hard to tell from here why it would not increase the rpm.

  • @anio6865
    @anio6865 Жыл бұрын

    I was thinking about using the 16-22 size crimp on bullet connectors for my 6 hall sensor wires. Then I could just plug and unplug them. (For testing) Do you think that is a good idea ?

  • @diypotentials

    @diypotentials

    Жыл бұрын

    That’s a great idea 👍

  • @huanhosedubo
    @huanhosedubo2 ай бұрын

    how to drive a 120v brushless dc motor?

  • @younghwanshin4653
    @younghwanshin465310 ай бұрын

    If you press the switch that changes from forward rotation to reverse rotation while the motor is moving, does it work without problems?

  • @adeebazadsheriff

    @adeebazadsheriff

    8 ай бұрын

    not recommended to do that while running. may cause problems

  • @muhamadfirdausarshad4718
    @muhamadfirdausarshad4718 Жыл бұрын

    haiii..i buy sensord board..how to wiring without sensor wire..i want to repairing my cordless brushless motor only

  • @Chinhnguyen0497
    @Chinhnguyen0497 Жыл бұрын

    Is the hall sensor suitable for all wiring methods? Y, delta, 6 poll, 9 poll.. ect. If I want to add hall sensor to any motor, do I just need to put it in or do I have to follow some rule?

  • @diypotentials

    @diypotentials

    Жыл бұрын

    Hall sensors are suitable for all wiring methods. If you are replacing hall sensors, you would want to make sure that they are compatible with the current ones because not all hall sensors are rated or function the same way. Thanks!

  • @Josh-ky2zt
    @Josh-ky2zt Жыл бұрын

    hello, hello, using the hall sensor can it used to meassure and read the current rpm when the motor is run ?

  • @diypotentials

    @diypotentials

    Жыл бұрын

    I used the proximity switch sensor to measure the rpm of the motor. Thanks!

  • @e21performance22
    @e21performance22 Жыл бұрын

    What happen if you put a battery of 36v and 15amp?? The driver support this energy??

  • @diypotentials

    @diypotentials

    Жыл бұрын

    The driver is rated for 15A so it should be okay. However, of you are planning on running 15A, I would go with controllers with higher amperage ratings, maybe 20A to 30A instead of pushing it to the limit.

  • @TheOguntunde
    @TheOguntunde2 жыл бұрын

    Hello, I have a setup that is not working for some reason, can I share some pictures so you can help guide to what the issue might be

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    Sure, I might be able to look at it tonight.

  • @phyton68
    @phyton682 жыл бұрын

    can i use a throtltle instead of a potentiometer?

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    It should work in theory.

  • @charleyboy74
    @charleyboy742 жыл бұрын

    Can you hook up RC equipment to this board ?

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    Hello, I don't know enough about RC to answer your question. Very interesting question, though. Thanks!

  • @dockatok9470
    @dockatok9470 Жыл бұрын

    Hi, greetings from the philippines.new subs here. I just wanna ask if i have to connect the potentiometer in order to start the motor?..i already connect all the wires including the hall signal except for the SET

  • @diypotentials

    @diypotentials

    Жыл бұрын

    How would you control the speed of motor without it? You would have to test the set up with or without it to see if it works. I recommend placing a switch between the battery and the controller.

  • @dockatok9470

    @dockatok9470

    Жыл бұрын

    @@diypotentials i already tried it.doesnt work..i intend to use it to start a motorcycle..are you familiar with the ACG starter motor?..

  • @diypotentials

    @diypotentials

    Жыл бұрын

    @@dockatok9470 So sorry, I’m not familiar with ACG motors. I’m sure you will figure it out soon.

  • @kove
    @kove8 ай бұрын

    My bldc from a lawnmower only has three wires, it doesn't have the little ones. I wonder why?

  • @diypotentials

    @diypotentials

    8 ай бұрын

    Thanks!

  • @bahnerz

    @bahnerz

    7 ай бұрын

    the little ones are the sensor

  • @adeebazadsheriff

    @adeebazadsheriff

    7 ай бұрын

    probably your bldc motor is a sensorless type bldc motor

  • @Golfer-rn7lh
    @Golfer-rn7lh3 ай бұрын

    Back BMF? You mean back EMF (electro motive force)

  • @jhonjuben
    @jhonjuben2 жыл бұрын

    Do you have diagram on (SET) ?

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    I provided the wiring info below the video description. Thanks!

  • @kamalsaini-ww9fy
    @kamalsaini-ww9fy Жыл бұрын

    Bldc moter pcb lene ka co no

  • @noearias2006
    @noearias200611 ай бұрын

    ❤SÚPER GREAT AND EXCELLENT VIDEO, THANK YOU, 🇺🇸❤🛴,

  • @diypotentials

    @diypotentials

    11 ай бұрын

    Thanks!

  • @tajamtajam2676
    @tajamtajam2676 Жыл бұрын

    Kalo motor bldc tanpa sensor bisa muter tidak... gimana caranya nyambung kabel kecepan

  • @muhamadfirdausarshad4718

    @muhamadfirdausarshad4718

    Жыл бұрын

    haii bang sama lah masalahnya kite hehe

  • @AlmightyPainGaming
    @AlmightyPainGaming2 жыл бұрын

    Where did you buy that heatsink?

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    You can find them on Amazon...Thanks!

  • @AlmightyPainGaming

    @AlmightyPainGaming

    2 жыл бұрын

    @@diypotentials how do I find the right size with the screw holes?

  • @recordtruth9488
    @recordtruth94882 жыл бұрын

    Where did you buy this motor?

  • @diypotentials

    @diypotentials

    2 жыл бұрын

    The link to the motor is below the video description…thanks!

  • @azertaieb442
    @azertaieb442 Жыл бұрын

    Hi ...great video ...question please ...did this controller can runnig ebike or any electric vehicule without problem and for long life ...did this kind of controller is a best choix .. frome your experience ..what is the number that you can give to it ..frome 1 to 10 ....thank you so much

  • @diypotentials

    @diypotentials

    Жыл бұрын

    Hello, I use the controllers for experiments only, very low load. I never used them on an e-bike. I recommend using e-bike specific controllers and not these for e-bikes.

  • @azertaieb442

    @azertaieb442

    Жыл бұрын

    @@diypotentials thank you so much

  • @mahmoud84.5
    @mahmoud84.5 Жыл бұрын

    Why you didn't try motor when with zero potentiometer to higher 😉

  • @TurboElectricLtd
    @TurboElectricLtd10 ай бұрын

    It's just funny how that guy thinks he's done something wonderful by effectively converting a brushless motor into a brushed one

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