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Firewall Solution: Building a Giant Scale RC Airplane from a pile of wood

EP 42: We don’t need no stinking hatches!!!
A visit to Mark’s shop gives me a eureka/epiphany moment, and saves me a bunch of unnecessary work on the front box of the Rebel. This is the perfect way to make those wires that need to pass through the firewall to the engine without compromising the integrity of the firewall/nose box. Also answers to some viewer questions. And I replay that clip of kitty that many of you missed from the last video. Silly early bailers!!!!
If you have questions please add them in a comment below.
Tools and glues used in this series: affiliate links
Tacky Glue amzn.to/2YstUoW
Pacer Canopy Glue amzn.to/3FmSFUc
Dremel Cordless Rotary Tool: amzn.to/3z9shJb
Rotozip Sabre bit ⅛” : amzn.to/3EgmtkR
Sullivan tubing for tank interior amzn.to/3DpWXZW
DLE 30cc gasolene engine: amzn.to/36TFw4t
Starbond CA, order with this link to support my channel. www.starbond.com/?rfsn=380204...
amzn.to/2Sc6KNr Razor saw and mitre box to make precision, straight, small kerf cuts
amzn.to/37yk4Bm sandable finish resin. This is the stuff for fiberglassing.
amzn.to/2vmW0Db 15 minute epoxy. Use for sticking stuff together, firewalls, landing gear plates, hardwood parts. Can be used with fiberglass, but you’re not going to like it. Not sandable.
amzn.to/2T0uhSB Scroll saw, the best tool of a scratch builder
amzn.to/36gTtI2 Master Airscrew Razor Plane
amzn.to/2uaV8Rt Black & Decker hand sander.
amzn.to/2Y93QL7 Magnets like the ones I used in this video
100 count, seems like a lot, but more is better when the project is big.
amzn.to/374eXsJ Master Airscrew Balsa Stripper, make your own high quality sticks from common balsa sheets. One of the most valuable tools I use.
If you wanna build this airplane, You can find the plans here. www.rcgroups.com/forums/showt... Scroll down to post #517
The last pdf is the article from RCM magazine and includes that bonus materials list.
Additionally you can download a redrawn ACAD version of this plan from Aerofred.com
You will need to register, which is free, but you can download the plans for free as well.
Let’s get building!!!
If you have questions about scratch building from plans, post them in the comment section below and I will do my very best to answer them.

Пікірлер: 8

  • @ravebrave8866
    @ravebrave8866 Жыл бұрын

    welcome back kokuda...we all wanted to see your cat...

  • @IamBlackdragon
    @IamBlackdragon Жыл бұрын

    Thanks Dan on expanding on the balance, I read somewhere a while ago now that the carby is better off if in still air. My spacewalker I increased the hole size and added a velocity stack to the carb so it protrudes through into the fuse. Not sure if it makes a difference but having the hole behind the carby i beleive is a benafit for air flow to the engine. Looking fwd to seeing her fly. Thanks for the videos.

  • @Capgains7777

    @Capgains7777

    Жыл бұрын

    I have not had many exposed gasoline engines. Most have been cowled in so, sheltered from the direct blast of air from the prop. We will see how this one goes. The trouble comes from the little hole in the shiny diaphragm plate on the carb. If wind can flutter against that it will interfere with diaphragm and the engine will be stuck in a power sucking 4 cycle. The problem is, you can tune it on the ground but it won’t show up until you are airborne and flying with speed. The fix is to solder a tube or brass nipple onto the plate over the hole, and run a tube through the firewall giving the diaphragm a vent with no pressure. Its a pain in the butt because it needs to be mounted without sticking into the diaphragm chamber and touching the diaphragm itself. I hope being behind the engine shelters it enough.

  • @chriskeithb
    @chriskeithb Жыл бұрын

    Hey Dan, nice to see another video. I'm not sure if it's an issue for you, but a member of my club recently finished a beautiful Hawker Typhoon. He put a huge amount of work into it - fibreglassing much of the fuselage and great paint job. When he test flew it was very erratic and unresponsive, in fact, it came close to flying into the area where our cars were parked. Eventually, the model crashed on the field, needing some major repairs. The engine he was using had an electronic spark generator and we now believe it caused interference with his receiver - something that has been confirmed by further research. Just wanted to let you know so you were aware. Apologies if I am telling you something you are well aware of. Regards and thanks.

  • @Capgains7777

    @Capgains7777

    Жыл бұрын

    Wow, that is some some scary sh** when that happens. There is nothing worse than realizing your ship is out of control. There are a couple more tests that need to be completed on the Rebel. One is the engine run and tune, and the other is a range check with the engine on. With the advent of 2.4ghz radios we thought we got a break from rf interference from the spark plugs. And it is better, however not gone completely. The Decathlon had an rf problem initially. It took a while but I found out that the flying wires on the tail feathers were bouncing around with metal to metal contact and the servos nearby were passing it on to the RX via 36 inch servo wires. The elevator was bouncing like crazy at idle. I have had an ignition box go bad but caught it in testing. Another thing to check is that the spark plug is rf resistant. If the engine was a converted engine it may have a non resistor plug in it. So many possibilities. My heart goes out to your friend. It hurts so bad when something you spent so much time on goes awry. Makes you want to take up electric trains. Hope he can gather it up and make it better.

  • @TheBigChinoDon
    @TheBigChinoDon Жыл бұрын

    Guilty as charged, missed the last 10 seconds and didn't see Trixie. Have you considered using an IBEC so you only need one battery? I've had good luck with the PowerBox SparkSwitch, or the Tech-Aero Ultra IBEC. Either one makes it easier to worry about the charge on only one battery. I typical single-cylinder ignition module (like the DLE-30) will use about 400mAh. A 2200mAh LiFE battery should be good for about three to five 15 minute flights, depending on servos and how hard you use them.

  • @Capgains7777

    @Capgains7777

    Жыл бұрын

    Hey Don, good to hear from you!!! I guess on this build I just wanted to keep it simple and repurpose stuff I had available. That went out the window when I had to buy the DLE engine to keep the weight down on the overall build. I can understand these guys using power boxes on their $15k jet planes but overkill for this. Maybe I’ll try one on the Anderson LA-7 I have coming up. Its huge, and powered by a DLE 111 twin. Didn’t want my life getting too simple. 🤣

  • @TheBigChinoDon

    @TheBigChinoDon

    Жыл бұрын

    @@Capgains7777 The 111 will be sweet in LA-7. I have a PCK cut Don Smith 100" Ki-61 kit that I've got to get to. Might use that same engine for that plane.

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