Fibreglass/FRP Split-Mould Making Guide (Carbon Fibre Airbox Pt.2)

Тәжірибелік нұсқаулар және стиль

The ultimate guide on how to make a fibreglass/FRP/GRP split-mould/multi-part mould. Step-by-step instructions on how to create a 3-part mould for a complex airbox pattern. This is part two of a three-part project on how to make an ultra-light, carbon fibre airbox using state-of-the-art prepreg (dry) carbon fibre. Visit www.easycomposites.co.uk/ for more details or to buy the best in advanced composite materials.

Пікірлер: 326

  • @mlodziutki6253
    @mlodziutki62533 жыл бұрын

    7 years later and they still answer questions in the comments, respect !

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    We try to ensure any questions that haven't been covered get answered.

  • @cvspvr

    @cvspvr

    3 жыл бұрын

    @@easycompositestv i have a question. what is the meaning of life?

  • @PeterPasieka

    @PeterPasieka

    3 жыл бұрын

    @@cvspvr 🤣😂😹😆

  • @mr2ferrari
    @mr2ferrari10 жыл бұрын

    There's a reason your company is taking off like it has! Top notch craftsmanship, clear representation of your products, and sharing the knowledge! I have learned more from your videos and forum than I thought possible without attending a specialized school! Thanks to all of you at EC!!

  • @Bulldumbdumb

    @Bulldumbdumb

    4 жыл бұрын

    David Williams not true at all and you know it.

  • @balakrishnanacharya

    @balakrishnanacharya

    Жыл бұрын

    Good

  • @jefferybreisch8914
    @jefferybreisch891410 жыл бұрын

    Amazing level of explanation and detail regarding how to create a carbon fiber 3-piece mould. Thank you for sharing!

  • @LexBuildAdventures
    @LexBuildAdventures3 жыл бұрын

    Thanks for this video series. I must have watched these over 10 times when making my first pattern/mold/part

  • @paulsdoe
    @paulsdoe6 жыл бұрын

    I appreciate the number of details that you give us (the viewing audience)!! Great Job! The quality that comes from taking the steps you recommend will be unmatched!

  • @easycompositestv

    @easycompositestv

    6 жыл бұрын

    Thanks Paul, it's our pleasure to share our love of these processes and techniques.

  • @juhaheikkila
    @juhaheikkila5 жыл бұрын

    Wow, exellent tutorial. I have learned A LOT. Very good tips and tricks. These guys know their stuff !!

  • @christhesnaildriver
    @christhesnaildriver4 жыл бұрын

    Using the rigid foam as a support when cutting with the Jigsaw (4:20) is a genius idea. So simple but it never occurred to me till I saw this! Way better than working off the end of the bench or trying to support on wood battens etc. Great videos and learning a lot, cheers!

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Thanks Chris, glad it helped :-)

  • @pitaorj
    @pitaorj10 жыл бұрын

    AWESOME!!! It took sometime, but it's the best easycomposite video so far! Can't wait for the third!

  • @Chrisknot94
    @Chrisknot943 жыл бұрын

    I've never handled carbon fiber, I just love watching those videos 🤷🏼‍♂️

  • @mlodziutki6253

    @mlodziutki6253

    3 жыл бұрын

    ikr 😂

  • @fieldlab4
    @fieldlab43 жыл бұрын

    Completely amazing. Incredible skill. People who have a hard time visualizing surfaces and positive and negative shapes might find this challenging. Ironically someone seriously into pattern making for clothing might be good at it. I suppose, if you wanted the smooth surface inside instead of outside, you could make a split part, say with a flange seam and screws, using two inside molds.

  • @jean-philippevachon6045
    @jean-philippevachon60458 жыл бұрын

    Amazing stuff and high videos quality, will probably watch all of them :) Big thanks from Canada.

  • @michaelc2321
    @michaelc23213 жыл бұрын

    I seriously can not thank you guys enough! You provide so much value in your content. Thank you!

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    You’re welcome Michael, glad you enjoyed it.

  • @flyslideride
    @flyslideride8 жыл бұрын

    Some of the best videos on the net. Well done and thanks.

  • @DavidG2P
    @DavidG2P4 жыл бұрын

    Most beautiful mold I've ever seen!

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Wow, thank you!

  • @Vikingman2024
    @Vikingman20242 жыл бұрын

    Excellent videos! What I like is that he gives you alternative ways to get almost the same results if you don't have the same products or tools.

  • @easycompositestv

    @easycompositestv

    2 жыл бұрын

    With composites there are often several ways to make a part, some easier or more or less technical than other methods.

  • @carbonkingdom3571
    @carbonkingdom357110 жыл бұрын

    i made in your place pre preg thing and that was helpfull. im trying infusion. so i hope i be at the end of perfect finish like on your tutorial. Wish you all the Best as company and guys making things clear to people who want these knowledges!!

  • @calltheguru
    @calltheguru4 жыл бұрын

    I watched it with my own eyes and somehow it still feels like magic. Bravo!

  • @christopherlynch4347
    @christopherlynch43473 жыл бұрын

    This is so useful. 7 years later! Thanks

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    Thanks Chris, it’s very much still current technique 👍

  • @DougBugBuilder
    @DougBugBuilder7 жыл бұрын

    These are great tutorials. Thanks for posting them.

  • @Mickeyt57
    @Mickeyt5710 жыл бұрын

    Excellent work. I'm very anxious to see the next part.

  • @brandonandjen9812
    @brandonandjen981210 жыл бұрын

    Hopefully we dont have to wait a year for the next one. Great vid though i have learned a lot from you guys.

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    Hi Brandon, no you definately won't have to wait a year for the next one. We're filming it at the moment. The great thing about prepreg is that we can make that airbox in about 20mins from start to finish so, even allowing for lots of filming delays, explaining and editting, it's still nothing like the time taken to make the pattern or the mould.

  • @carbonkingdom3571
    @carbonkingdom357110 жыл бұрын

    Thank you for bringing these things to people that on the internet want to do something but they dont know why. Also i bought from you materials and im happy. Thank you very much (this is Mindaugas)

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    Hi Mindaugas, thanks for the feedback. We had a lot of fun making this video (we always do) and we really do love to share this information. It's been a pleasure dealing with you and I'm sure we will again soon.

  • @vilsonandrade8191
    @vilsonandrade81916 жыл бұрын

    Nice instruction. You have the skills to do it. Congrats from Araucaria PR Brazil.

  • @cdczmb8492
    @cdczmb84928 жыл бұрын

    Man, you're my new hero.

  • @simonashworth5841
    @simonashworth58413 жыл бұрын

    It’s extraordinary how involved and time consuming these processes are, but also how high quality the results are - this is bespoke manufacturing to a commercial standard.

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    Thank you Simon.

  • @Garage12
    @Garage1210 жыл бұрын

    Fantastic videos so far, would be good if you guys keep more of these coming regularly for different shapes etc Look forward to the next one

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    It wouldn't really matter what the shape was; you should be able to apply this technique to make a multi-part mould for any shape or sized part. It's the technique and the understanding we try to give you, then you apply this process and understanding to your own projects. In terms of shape, this airbox is about as difficult as it gets, which is why we made it! Many moulds, even for much larger parts, would be simpler. Take a look on our forum where you'll see one of our customers has made split moulds for the entire tub of a Noble; it's all the same process. He then goes on to resin infuse the whole tub in carbon fibre. Username is Andycanam - search for Noble on talkcomposites.com

  • @cruddbucket
    @cruddbucket10 жыл бұрын

    That was incredible! awesome video series thank you very much

  • @Lillebroor
    @Lillebroor10 жыл бұрын

    Yes! Finally! =D This video series is really great. Can´t wait to get some parts ordered from you guys and get going my self. Thank you for uploading and taking your time for us =)

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    You're very welcome. I'm really pleased we've got this one 'under our belts' now; split-moulds is something that we've wanted to cover for years and where I think there was a real lack of a coimplete tutorial.

  • @smyffe69
    @smyffe696 жыл бұрын

    super impressed with the quality of video and explanations

  • @easycompositestv

    @easycompositestv

    6 жыл бұрын

    Thanks, glad you like them.

  • @abc33944
    @abc3394411 ай бұрын

    Great demo !

  • @liammills246
    @liammills2466 жыл бұрын

    Just bought a couple of kits from these guy, can't wait to try and make my own parts 👍🏼👌🏽

  • @easycompositestv

    @easycompositestv

    6 жыл бұрын

    Great choice Liam! You know where we are if you need us.

  • @DjCasonDrift
    @DjCasonDrift10 жыл бұрын

    Thank you for your reply I appreciate all the advice and am looking forward to purchasing your resin infusion starter kit

  • @anypossibly2769
    @anypossibly27694 жыл бұрын

    clear and precise tuturial about carbon fiber.adds technics how to build.very helpful..thank you

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    You're very welcome, thanks!

  • @GiiForce
    @GiiForce8 жыл бұрын

    Excellent and informative video. I learned a lot. Thank you!

  • @sinjhguddu4974
    @sinjhguddu49743 жыл бұрын

    Master craftsmanship!

  • @glorious_help
    @glorious_help5 жыл бұрын

    AMAZING THAT THESE EXIST.

  • @shinoyjacob6514
    @shinoyjacob65149 жыл бұрын

    OMG !!!!!! How perfect. Congratulations, video is so perfect, don't know what to say.... keep going.

  • @easycompositestv

    @easycompositestv

    9 жыл бұрын

    Thanks for the praise!

  • @jayphilipwilliams
    @jayphilipwilliams6 жыл бұрын

    Outstanding video and instruction!

  • @nickanrc
    @nickanrc9 ай бұрын

    Nice video!!! A lot of tips to apply on my own molding process. I really like this channel and I begin to use your products last week (gelcoat). So fra, so good!!!

  • @johneturbo
    @johneturbo9 жыл бұрын

    Top skills to make it look so easy! very well explained too. i'll know where to come for materials and advice

  • @salimcadcam
    @salimcadcam10 жыл бұрын

    Awesome, very helpful and professional. Thank you. Salim from King Saud University

  • @alessandroferrara6988
    @alessandroferrara69885 жыл бұрын

    Great video, it is very useful for my next work about a motorcycle tank

  • @nburt
    @nburt8 жыл бұрын

    Incredible videos, very well done.

  • @samagustini2744
    @samagustini27448 жыл бұрын

    O u t s t a n d i n g tutorial!! - Now I understand why custom composite parts are so expensive!!

  • @solidshark91493
    @solidshark9149310 жыл бұрын

    This is great, been waiting a long time for this, Great tutorials. Thanks for making them!

  • @davidwaller2179
    @davidwaller21799 жыл бұрын

    Really good advice. Thank you.

  • @JavierD
    @JavierD6 жыл бұрын

    So delightful to watch

  • @thilofrisch9894
    @thilofrisch98942 жыл бұрын

    Outstanding tutorial ! Very insightful

  • @easycompositestv

    @easycompositestv

    2 жыл бұрын

    Glad you enjoyed the video!

  • @tilidie5272
    @tilidie52723 жыл бұрын

    god this takes me back, i used to make front splitters for touring cars and we did the same thing exactly

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    Haha, yes, this process has not changed much in a long time! Only difference would probably be the Uni-Mould rapid tooling system which is slightly different from conventional polyester gel and GP resin.

  • @DrRussell
    @DrRussell2 жыл бұрын

    What an artist

  • @Pushyhog
    @Pushyhog8 жыл бұрын

    well, i finally just called and ordered filleting wax on my iphone, its dirt cheapto call with att. Got a bunch of tips too. I want em to open a store in usa. Maybe easy, maybe not. These people have best quality stuff. I know. They are on top of the game of turning out good tools, parts, & helping their customers. This video is incredible.

  • @TheDementedMonkeys

    @TheDementedMonkeys

    8 жыл бұрын

    +Pushyhog We had the same experience with them. They truly are an awesome company!

  • @TheDementedMonkeys

    @TheDementedMonkeys

    8 жыл бұрын

    Easy Composites Ltd Have you considered working on partnerships\distributor deals with european vendors? Speaking from experience, many italian shops either have a limited offer or have ashamingly high prices. Perhaps you could build a distribution network to help spread your winning business model. Happy new year and please keep up the good work!

  • @RJ-hm7gh
    @RJ-hm7gh6 жыл бұрын

    Very helpful video. Thanks a lot

  • @HappyPappynKatyTX
    @HappyPappynKatyTX10 жыл бұрын

    Excellent and professional. Thank you

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    You're welcome. I'm glad you like it. Thanks for all the feedback everyone :)

  • @cameronyoung2004
    @cameronyoung20044 жыл бұрын

    Beautiful work there.

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Thank you very much Cameron!

  • @mojahedkenebo8910
    @mojahedkenebo89104 жыл бұрын

    These are great tutorials. Thanks a lot.

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Thanks Mojahed, we're glad you like them.

  • @FroggyFrog9000
    @FroggyFrog90006 жыл бұрын

    That is amazing!!

  • @VinothKumar-qo7ry
    @VinothKumar-qo7ry4 жыл бұрын

    Thanks a lot. Rare stuffs in KZread. Helpful for my career..

  • @ScrewDrvr
    @ScrewDrvr10 жыл бұрын

    Please get part 3 up soon.

  • @cristofacar
    @cristofacar3 жыл бұрын

    What an excellent tutorial - well done. (I believe you should give due credit to our very good instructor.)

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    Thanks Chris. Indeed - that's Paul; our technical director.

  • @Galvorn100
    @Galvorn1009 жыл бұрын

    Just awesome!

  • @fgh-hi9tl
    @fgh-hi9tl3 жыл бұрын

    Big respect!

  • @markshone4606
    @markshone46062 жыл бұрын

    Crazy the time that goes into making the moulds

  • @offshoreradioMiAmigo319
    @offshoreradioMiAmigo3197 жыл бұрын

    Great job

  • @jeanmichelorzechowski6307
    @jeanmichelorzechowski6307 Жыл бұрын

    Très bon travail.

  • @Dur21
    @Dur2110 жыл бұрын

    great video.

  • @dougiequick1
    @dougiequick16 жыл бұрын

    Makes me realize how foolish my teen age dream had been of me making a custom fiberglass air box for my racing motorcycle back in the early 70's ...I had thought at the time "how hard could it be" I purchased some materials and found out early on that I was nowhere near capable of producing even the most crude example of what might work ...such is the frustration of visualising exactly what one needs but entirely lacking the expertise to even begin to get there ....And that was a part that in no way needed to be visually appealing !

  • @khaledzaitoun7321
    @khaledzaitoun73215 жыл бұрын

    Beautiful

  • @marcomignosa9480
    @marcomignosa94802 жыл бұрын

    It's art!

  • @avro549B
    @avro549B7 жыл бұрын

    If you mould in a tyre valve somewhere on the pattern, you can use air pressure to separate the parts, instead of having to chisel them. (Beware of excessive pressure blowing them across the room, though.)

  • @snorttroll4379

    @snorttroll4379

    Жыл бұрын

    smart. I might use that for a bigger thing.

  • @michaelhille261
    @michaelhille2614 жыл бұрын

    Great video very cool 👍🏻

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Thanks Micheal, glad you liked it.

  • @Hangover-ry9bo
    @Hangover-ry9bo4 жыл бұрын

    Very good, job and presenter

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Thanks Daniel, appreciated.

  • @MegaherzZwei
    @MegaherzZwei9 жыл бұрын

    Just wondering...can you do something similar and show how you would lay up this mold in fiberglass instead of carbon? It would be nice to see how to lay fiberglass in complex, multiple part molds instead of pre-preg. Thanks!

  • @Mohamadreza-sf2jc
    @Mohamadreza-sf2jc5 жыл бұрын

    Beautiful 👍 👍

  • @paulobazam7297
    @paulobazam729710 жыл бұрын

    Great! Perfect!

  • @georgepsilos7763
    @georgepsilos77632 жыл бұрын

    Speechless.....

  • @easycompositestv

    @easycompositestv

    2 жыл бұрын

    Hopefully in a good way!

  • @jeremiasr7073
    @jeremiasr70737 жыл бұрын

    GREAT VIDEO GUYS!!!! The dude is actually understandable. ;) Easy to follow along. ***

  • @easycompositestv

    @easycompositestv

    7 жыл бұрын

    Glad you like and and pleased to hear you could understand it all clearly :)

  • @sharoanthomas9809
    @sharoanthomas98099 жыл бұрын

    i really love like this videos

  • @JanBinnendijk
    @JanBinnendijk3 жыл бұрын

    Guys!.. Great video, but.. when you design the part in 3D, and use that CAD software to make the profiles of the part.. you could also make the templates the same way, for the top template, the one you made first.. just project the curve on the centerplane, and use that as a guidecurve for a sweep of a thin part that you can then convert to a "Sheetmetal-part" and Unfold to a flat pattern.. that's all there is to it.. same goes for the other templates.. (Can't help it.. i'm a designer.. :) ) your video's are a great help, teaching me things i didn't yet know.. Just thougt of this.. why not place some "Wax-wedges" around the perimeter, so after curing and cutting the mould to size, you have some recesses to pry the mould open?

  • @YaMoBeThereAbout
    @YaMoBeThereAbout7 жыл бұрын

    Any suggestions on how to release a stuck plug from a mould? I used your release agent and followed the instructions here but it's stuck solid. I've used air, a chisel and anything to hand.

  • @wabotmickael1697
    @wabotmickael16973 жыл бұрын

    great video thank you

  • @easycompositestv

    @easycompositestv

    3 жыл бұрын

    You’re welcome, thanks for the comment.

  • @TheSiCkSiDeRiDeR
    @TheSiCkSiDeRiDeR10 жыл бұрын

    Ur a pro excelent vid!!

  • @SkypowerwithKarl
    @SkypowerwithKarl4 жыл бұрын

    Amazing how a pro can make it look easy, but if you try this a home kids it’ll probably take a half dozen projects to look “pro”. Thirty five years ago I made a fiberglass console. Man that was an aggravating experience. Wish I’d seen this back then.

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    There's certainly some skill and experience needed to get this sort of thing right first time but hopefully these tutorials give people the best chance to learn the process and build their skills.

  • @hfranke07
    @hfranke074 жыл бұрын

    I am planning to make a 2 part mould from a foam pattern for the casting of a ca. 35x55x5 cm lit for a tool case. Can these products you use here work with casting af PUR resin too?

  • @startcherif
    @startcherif2 жыл бұрын

    very nice video

  • @easycompositestv

    @easycompositestv

    2 жыл бұрын

    Hi Cherif, thanks for your comment! Glad you enjoyed the video!

  • @jeethandarkumar4358
    @jeethandarkumar43583 жыл бұрын

    Can you please make some video about Paul, have been learning a lot from him.

  • @toubamisk9209
    @toubamisk92097 жыл бұрын

    bravo!

  • @MrJendosa1
    @MrJendosa14 жыл бұрын

    Yes! I made it to be 3k cheers!

  • @georgiosbanos1314
    @georgiosbanos13146 жыл бұрын

    like a boss !!!!!!!

  • @muhammadmuhlisuzzaman2555
    @muhammadmuhlisuzzaman25553 жыл бұрын

    Excuse me, sir, I want to ask, if we don't use vacuum oven, what media can dry with yourself then how long?

  • @uttammajumder1008
    @uttammajumder10083 жыл бұрын

    Super

  • @asoabdullah8448
    @asoabdullah84484 жыл бұрын

    you are amazing thank you

  • @easycompositestv

    @easycompositestv

    4 жыл бұрын

    Thanks Aso!

  • @farhanistance
    @farhanistance Жыл бұрын

    Nice and clean work But the very lengthy process you have done, Especially making flanges .

  • @andrebauer576
    @andrebauer576 Жыл бұрын

    Hi, great video series. I like it a lot. Thank you so much for sharing your knowledge. One question: How do you ensure that the parts of the molds do not stick together at the bare edge where the fibreglass has open surface. The release agent won't help very much there on the rough glass. I'm considering developing a faired recumbent bike.

  • @easycompositestv

    @easycompositestv

    Жыл бұрын

    Generally any slight sticking on the very edges can be trimmed off to allow access for a demoulding wedge to release the rest of the part.

  • @mukinfagic69
    @mukinfagic699 жыл бұрын

    Great videos, I have been working my way through them. Question, how come the parallel sides necessitate a 3 part mould?

  • @easycompositestv

    @easycompositestv

    9 жыл бұрын

    In theory it should be possible if the angles are perfectly parallel to slide out the part. However you will be trying to release the part against friction, vacuum suction between the mould and part and sometimes the sides aren't perfect, hence what can be a struggle to release will just fall out the mould when made as a 3 part split mould.

  • @leez20letcorsa
    @leez20letcorsa10 жыл бұрын

    Great vid I never thought about making my own carbon fibre products, question though at what point is an oven used in making carbon fibre? And could you do a video on making a car bumper as that would be very informative on mould making and hen the bagging and infusion as that's what I'm interested in making but no idea where to start, can't wait for part 3 of this vid

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    If and when oven is used is dependant on what process is used to make the part. The part to be made from this mould is to be made in out-of -autoclave pre-preg carbon fibre and as such is cured in an oven once the vacuum bagging process is complete. You can see this in part 3 of the video series here: How to Make Prepreg/Dry Carbon Fibre Parts (Carbon Fiber Airbox Pt. 3) In terms of making a bumper, we would probably recommend resin infusion as the ideal process. You can see a complete video series on making a bonnet/hood here: How to Make a Carbon Fiber Car Bonnet/Hood - Part 1/3 which shows all the techniques and processes you would need for pretty much any body panels on a car, including a simple bumper.

  • @kaighn8086
    @kaighn80863 жыл бұрын

    If ever you guys would like to do carbon fibre reinforcement of some 3D printed objects we at MEOE would love to help.

  • @jonbaker941
    @jonbaker9414 жыл бұрын

    I'm interested in getting a fiberglass frame of a jet ski built. How much would something like that cost to have done professionally?

  • @Pushyhog
    @Pushyhog8 жыл бұрын

    knew it, cant find the yellow clay filler you use in the video on your KZread. Can you help direct me there?

  • @patata2002
    @patata200210 жыл бұрын

    thanks for videos. Could you upload pt.3??? how you close the open part in the molds for have the same part as original?.

  • @easycompositestv

    @easycompositestv

    10 жыл бұрын

    Nearly there with it. Just a bit more editing and we'll be uploading it!

  • @rumisic
    @rumisic10 жыл бұрын

    THE 3RD PART, PLEASEE!!!!!!!!!!!!!!!!

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