Casting an Aluminum Sign, Sand Molding and Finishing | 5k Part 2
Тәжірибелік нұсқаулар және стиль
This project is to commemorate reaching 5000 KZread subscribers! In this series I will mill out the pattern on my Platform CNC and epoxy and sand the pattern for the plaque that will be cast in aluminum then hand sanded to a polished finish.
Part 1
Пікірлер: 1 900
Nice job. I like the way u made the frame with a detachable pin in one of the corners. very convenient
Watching you mold stuff made me feel relaxed haha.
Gracious and disciplined handling of work.... Love it!
I suved after watching this video. Your probably the best caster I have seen and I respect you for it.
having seen the videos for 100k and 1 million subs plaques I have to say this is so much cooler than anything KZread could ever honor someone with.
What memories this bright back to me. I have not rammed up a mold in the foundry since I was in middle school metal shop in 1969. Lots of fun to see how things turn out. Great video!
@Grunblau
8 жыл бұрын
I think back to my high school shop from time to time. Hard to believe this is not a part of everyone's education. Thankfully KZread allows exposure for an education in making to those who are inclined. Thanks for your comment!
Absolutely beautiful, Brian. Awesome job with the petrobond and a careful, highly skilled hand.
Finest quality in casting I've ever seen so far, great job
You sir have the talent. That was awesome. Thank you for sharing!
@Grunblau
8 жыл бұрын
Thank you for your comment!
Beautiful work! Subbing to contribute towards the 10k sign!
amazing to watch you do this a true craftsman at work. Keep it up
Thank you for your videos. They are very entertaining and I've learned a great deal from them. I look forward to when I will begin casting my own parts. :D
That's absolutely AWESOME!!!!!
@Grunblau
8 жыл бұрын
+Summers Woodworking Thanks!
Beautiful sign.
@Grunblau
8 жыл бұрын
Thanks!
your work borders on perfection... works the heavy raw material and turns it into a work of art.... it was sensational... Congratulations
Very well done awesome job, taking care and time ending up having great project I recommend you for business that need great quality job. Thank you for the video.
That was amazing! You definitely earned my subscription!
I know this video is now 2 years old...But Damn! That is the best home casting i have EVER seen. Result, setup and process. Top job fella.
@railroad9000
2 жыл бұрын
Best looking furnace and the tongs setup is first rate
I never wasted my time watching this video, thanks bro. That was awesome.
Wow! I just loved the process. Wonderful work of art. A reflection of how life is. We have to go through various, at times unpleasant situations that (chiseling, burning, cooling, adding, sometimes subtracting). These finally refine and mould us to attain perfection!
@superskills5065
2 жыл бұрын
kzread.info/dash/bejne/a3eMyrqog8zdgZs.html
Congrats on your 5K KZread Subscribers, and here's to another 5K!!!
@Grunblau
7 жыл бұрын
+John M. Evangelis Thanks and Welcome!
Your work on this is stunning, I love the finish quality of the casting and your post work with the painting!
@Grunblau
8 жыл бұрын
+briancnc Thanks!
@superskills5065
2 жыл бұрын
kzread.info/dash/bejne/a3eMyrqog8zdgZs.html
You are a true artist to make something as beautiful as that‼
wow that is so awesome makes me want to cast something. Thanks for the vid.
You deserve more than 5K subscribers!
Awesome :) Massive respect for your craft \m/,
@Grunblau
7 жыл бұрын
+rajiv mannari Thank you!
Hi there It's me who thank you for the fabulous work you do, it's really perfect, from Algerian viewer Have a nice and safe day
I can watch this all day. nicely done.
i could only imagine what you'd make if you ever reach 1million subs
@legochewbacca2214
4 жыл бұрын
He chips it out of marble
This is pretty sweet, I know its a bit late, but you should put a clear coat on it to protect the aluminum
@giorgisaiqvadze5838
5 жыл бұрын
о рогнографиа
@manaolaishrammanaolaishram4535
5 жыл бұрын
Spoony my
@williamdmason9375
4 жыл бұрын
Spoony Like you said he should've given a clear sealer coat , much like after painting on pottery they glaze it a to protect the paint etc so are spot on spoony because that's exactly what I do when spraying metals a coat of lacquer to finish it 👍
@snoopu2601
4 жыл бұрын
I found a rusty brown bike horn at a flea market and a brought it home I was just thinking I would clean it up and paint it. I cleaned it up on the wire wheel and the metal shined right back up. I put a thick coat of clear over it and to this day it's on my bike and it still shiny I put it on an old bike that has a lot of old blue accessories on it.
@faijulali9121
3 жыл бұрын
O
Beautiful Work! I used to work in a foundry, what a Filthy job! However, You made it look so simple & clean.... Nicely Done Sir'
It's one of the better videos you can see on the web! Great work.
This is so much more badass than the 1 million subscriber button from KZread
@mark-anthonykroezen7335
7 жыл бұрын
i no
@Blewlongmun
7 жыл бұрын
know*
@mikehawk4517
7 жыл бұрын
No, he no
@Blewlongmun
7 жыл бұрын
Mike Hawk FUCKING ENGLISH
@ButterFieldFan
7 жыл бұрын
Tate Amstutz No, he no fuck english
A lot of work, but what a beautiful job!
@Grunblau
8 жыл бұрын
Thanks!
@vipviop9101
3 жыл бұрын
U77777
@user-yo2qi2mb8v
2 жыл бұрын
@@Grunblau Hello you can give me a plumbing sand components
now thats some nice casting precision work there, Lou.
truly stunning, way better than any play button
Hello Brian, I would exchange my silver button for this piece of art
@carsonke4ting
8 жыл бұрын
+Experimentar En Casa HEY!
@Grunblau
8 жыл бұрын
Wow, thanks for your comment! I had no idea there was a special 100k plaque until recently...
@superskills5065
2 жыл бұрын
kzread.info/dash/bejne/a3eMyrqog8zdgZs.html
Brian, great from start to finish. My only advice as an experienced bronze caster: casting with no further protection as leather gloves and helmet is really risky. Just a little gas explosion in the melt, a cracked crucible during transport from furnace to mould and u have a serious incident. Wear leather jacket, leather pants and strong shoes. It is just a short moment to wear these uncomfortable caster clothes, but u will really protect yourself. Keep up the good work. cheers Herri
@Grunblau
7 жыл бұрын
+SURE D Thank you for your concern! I just cast some brass and I can tell you that is a whole other ballgame...
@erlinghagendesign
7 жыл бұрын
just have watched all your videos and was really concerned how u started to cast. U take care for all the details, which is really amazing to see. I have cast a lot bronze, bell bronze, zine copper alloys in my live as artist in Germany. I have learned casting in Italy and saw also during 20 years some serious accidents. Especially casting in the open and not in a shop. Many part time caster oversee the danger of gas explosions and heat radiation. ( think of rain drops that fall into your melt. Jesus.... or especially lost wax casting when the wax wasn't completely burned out. That's a bomb. Luckily u are right now only sand casting, so this problem doesn't occur. Better be double safe. Please!!! U are casting alone, then u need to be fully concentrated, always... I live now since a long time in China and do other stuff like CNC and prototyping / designing. Any help or advice, just drop me a note :-). All the best... Herri
@lucasbikevlog9774
7 жыл бұрын
Brian Oltrogge 3 yikg
@EjvindGEMDark
7 жыл бұрын
SURE D Hey man, I know this is an old comment but I wanted you to know you're super awesome for caring so much about this guys safety.
@williamgreene4834
5 жыл бұрын
Bronze is hotter and therefore safer to a small extent anyway. Bronze will tend to bounce off you ( after burning the crap out of you ) while Aluminum is far more dangerous. This is because it has a cooler pour temperature, strangely enough. It tends to stick to you when it hits giving you a far more catastrophic burn. After sticking it continues to transfer a huge amount of heat into you. I'm not saying bronze can't stick, but aluminum is far worse. Good job and take care my friend, from a fellow foundry guy.
Friend your handwork is amazingly tidy, perfect, beautifull. go on, will be delighted to watch.
incredible how nice it turned out
A few days ago saw the same process by a Indian worker, no fancy equipment just his bare hands and brass from old vessels, and cast the most intricate idols, that's workmanship
the best technique I've seen on youtube overall. I learned a lot. What would you do differently to eliminate those imperfections?
@Grunblau
8 жыл бұрын
Longer runner and to be a bit more diligent about removing sand particles. Also could plan to remove more face on the piece until the voids are gone. I could have also braised them full and sanded flat.
@justanotherkilll2104
5 жыл бұрын
No have the finish on the bottom of the mould and the back of the plate as the top then inclusions willl be on the back of the plate as they will float cleaner finish on the face this way
@rcrazee5077
5 жыл бұрын
Right now. Most CNC that cost more than a car now can do straight to the aluminum carving and no need to cast it..But his technique is far way human touch, than a machine touch and the overall finish product will and shall always be good to look at knowing how many precious hours and process of making it, that when someone saw it and ask "how'd you do that, was it by traditional way?" and then answered "YES" I guess the asking person would not believe it. great work there!!! Envy here, been longing to have such things, tools, and everything to make one...unfortunately, I was born with nothing. Plain and simple human being. :(
@aaronjaben7913
5 жыл бұрын
@@rcrazee5077 "traditional" except for the computer carved form
Excellently done and really beautiful end product ... well done !!
Great this casting that wooden jig is magnificent.
absolutely amazing!
@Grunblau
8 жыл бұрын
Thanks!
I bought his foundry plans from his website, unfortunately I’m a truck driver and between places since I’m never home anyway so I haven’t been able to build it yet, do have 2 kegs though ready to go and ceramic fire cloth. But the plans are well detailed and I would recommend
@Grunblau
3 жыл бұрын
Hey, thanks! 👍 Good luck with your build!
You wrote thanks for watching at the end. We should be thanking you and others like you who share their knowledge with others. Thankyou.
Great work! I really enjoy watching your videos.
very beautifully made. am your subsriber now
@Grunblau
7 жыл бұрын
+Mohammed Ismail Thanks! And welcome!
you just got yourself a new subscriber
@Grunblau
8 жыл бұрын
Great! Welcome!
@HSkraekelig
8 жыл бұрын
+Brian Oltrogge Make that two
@toxicnemesis6382
8 жыл бұрын
+dibsters or four
@justmathew6924
6 жыл бұрын
Or five
wow.... this is awesome job thanks for sharing :)
Outstanding, and inspiring.
Hay Brian, where did you get your crucible lifter/tipper from?
@MyGodZach
3 жыл бұрын
From hell.
Perfect, you did a great job, it looks amazing. You got like and sub :)
Great Job Brian, you are one talented guy. Thanks for sharing your artistic talent. PS, I love the Bud Furnace.
wow ... thats stunning ...........my favorite
This is epic
@Grunblau
8 жыл бұрын
Haha, thanks!
@LogicSpeaks
8 жыл бұрын
+Brian Oltrogge Wonderful work. I'm about to build your Grunblau machine I think. Been thinking about it for a while - got your plans from you :) Wondering if I can modify that machine (make it wider)
@Grunblau
8 жыл бұрын
You can make it wider, it won't be as efficient from a sheet yield standpoint. You won't be able to do full 4x8 without a seam though. I found out that the reverse was true for me after looking at my spoil board. I opted for a slightly bigger than quarter sheet for the Platform. Anything smaller is useless, anything bigger is a waste of space for me.
Nice job, I wish you had explained the beginning as well as you did the end.
Impressive ......came out very clean great job 👍
Great skill and craftsmanship. Bravo!
very impressive ,,,I'm your new subscriber
@Grunblau
7 жыл бұрын
+D. Newton40 Thanks! And Welcome!
@newtop420schannel8
7 жыл бұрын
Ur welcome
@jemyluca123
7 жыл бұрын
Me too
@dukylai
7 жыл бұрын
D. Newton40 進擊愛
@246cuevas
7 жыл бұрын
D. Newton40 cool
A few thoughts. The finish side of the mold cavity should face down when possible. The reason is any debris or dross will tend to float. If the finish side is down the debris will end up in the back of the plaque. It's not a big deal but, it helps keep the plaque face cleaner. Cut your sprue and riser holes before you pull the pattern. Use a sharpened welding rod to vent the sand in the cope before pulling the pattern. The deeper your flask is, increases the need for a slightly tapered rammer. All small things that will help. Other than that, good job.
@tomharrell1954
5 жыл бұрын
dbaecht He had the face of the plaque at the bottom. The overflow riser was on the back of the plaque. The fill riser was on the side. Just as you suggested. See 9:00
It is amazing being able to watch a guy who knows the perfect way to do this. I find the funnel part the most creative of all, I'm subscribing right now, thanks from Buenos Aires, Argentina!!!!!
@Grunblau
7 жыл бұрын
+Jorge Concheyro Thanks and Welcome!
Fascinating, I didn't realise I could hold my breath for so long. I have to subscribe now as your the first to get my full attention in any clip. Thank you.
Very good skill. How do you make that master mold? I would like to know please.
@David-fv7zg
4 жыл бұрын
He never answered, but I’m sure it was CNC.
@gunsamillion
4 жыл бұрын
What is the white powder he used ?
@pwkoert6594
3 жыл бұрын
@@gunsamillion usually talc (baby powder)
Love it! Smart Americans are always smart because of freedom spirit!
@Grunblau
8 жыл бұрын
Thanks! Yay freedom, baseball, apple pie and the imperial unit system. Oh, and aluMINum
@1963Franksworld
5 жыл бұрын
Michael Jin. unbelievable, you get it. Come to United States some time, the vast expanse of this land will overwhelm you
Your hard work paid off well!
Your work is Amazing !
1:06 - What are you using? Can you please write it, i'm not a good english speaker yet...
@jwserge
7 жыл бұрын
Thx!
@pablocottens6538
5 жыл бұрын
petrobond
@tomharrell1954
5 жыл бұрын
jwserge petrobond sand
@melaniaramos5856
5 жыл бұрын
Thomas D Harrell x
@melaniaramos5856
5 жыл бұрын
C
МАЛАЦА 😁😃 🖒🖒🖒🖒🖒🖒🖒🖒
@user-or1yu6rv9z
6 жыл бұрын
Ага
Beautifully done, sir.
Looks extremely good ....... Brilliant work with a steady hand!!
Turned out very nice but your can control when you spray painted was making me cringe. Start and stop the flow of paint off the project, that way you won't get the heavy blotches. I noticed some of them when you did the final close up. Personally, I would have done it in satin but that is just me.
so when you get to 24 thousand will you do a 24k gold plaque?
@mfaisal5539
7 жыл бұрын
PlayGreat ghost Mm
@labrd41
7 жыл бұрын
What about 86,947?
@abody11419
7 жыл бұрын
Innocent Bystander 91k its now
@abdullahalnuaimi6169
7 жыл бұрын
Innocent Bystander m M. N
@ramsessantiagocortazarsanc5828
6 жыл бұрын
what kind of dirt it is?
Absolutely great job
The logo is nice with a beautiful finished product.
Needs some gloss red on the "KZread" :)
@Grunblau
8 жыл бұрын
+Paul Murray I think you are right. Although the You tube graphic standard allows for a black and white version so I think I am okay! kzread.infobrand/downloads.html
@BEERCOASTERSpl
6 жыл бұрын
KZread is already and enough red without it. Make KZread great again! ;-)
@chuckchuck5239
6 жыл бұрын
Red Red Red Red on Tube
@safreedinternational6461
6 жыл бұрын
What is petrol bound made up of
@Ixurixx
4 жыл бұрын
FLLLLLLLLLLLLLLLLKKLKLLKLLLOLOLLKKLLKØØLKIPPØLKØÆ-L.P,MNHNJKL.Ø-KJ NB7GJHNML.ØKJFGVBSX'æÆØKLJVGBFCDTXCVBLJKØ,Æ:;MNBVCXZCVØ-æ: *ØLKJGHFDSAsdfhgjkløæ' æølkjhgfhjkløæ'-.jngjløæåæ ölk
Very nice! I dont know much about this process so i was wondering what type of dirt / clay this is? And couls it be used for plastic aswell?
@alirezahosseinifard4902
2 жыл бұрын
The clay is made by SiO2
That was awesome! Congratulations
woow that's awesome ,,... thanks for doing such a great job with such a intense dedication just for viewers...
Start making 50k subs plate
@Grunblau
7 жыл бұрын
+John Breitley Done and done :)
@sionsoschwalts2762
5 жыл бұрын
155k...
Damn dude what a masterpiece!
Best overall technique in sand casting, the box, method, pour, best extraction, extraction tools. Best all around...cool video...
Your about 400 off 10, Do it again but maybe this time with another metal? Gold? Titanium?
@skylinevspec000
8 жыл бұрын
+KrisRaps Best reply ever!
@marshalcraft
8 жыл бұрын
+IIGrayfoxII don't have kilms hot enough for that
so far 84 jealous youtubers have disliked this video! whats not to like? great clip
@stuvs830
8 жыл бұрын
One might be from his wife, who just found out where her nail files have gone. 😜
@Depths_of_man
8 жыл бұрын
+Stu VS LOL
@Cookie5345535524
8 жыл бұрын
people didn't like the video*
@Ganymediaa
8 жыл бұрын
+Mission Dan So you just assume its *jealous* youtubers? *Smh* -_-
@missionDan
8 жыл бұрын
of course, thats always the reason behnd negativity when someone is doing something great. its just human nature. sad but true
Amazing work!!! Keep it up.
Yes..I say WOW too..amazing..
Where is the 10k Plate :D?
@Grunblau
8 жыл бұрын
2008-August 2015, 5k ; August 2015-October 2015, 10k and counting. Caught me a bit off guard, but I'm working on it!
Thank you for making a video without music 👏👏👏
This is what we call Perfection 👌👌
I've been researching aluminium melting for two weeks now and I never realised you could degas using sodium carbonate! I read up on the method that industrial foundries use to degass, using helium argon or nitrogen, and I figured that was something I wouldn't be able to do because I'd have to buy welding tanks of nitrogen and a special degassing wand that wouldn't be available in a small size for these sorts of forges anyway. So glad to have stumbled on this video and found that there's a far easier way to do it!
@superskills5065
2 жыл бұрын
kzread.info/dash/bejne/a3eMyrqog8zdgZs.html
Beautiful work! beautiful job!
That was really interesting. Thank you.
this is the best aluminium casting i ever see! it's so clean and perfect :0
@Grunblau
6 жыл бұрын
+xXgearsXx17 Thanks! I have even better ones on my channel! Check out the drawer handles for example!
It’s a great job, you’re a perfectionist Congratulation.
Beautiful work!
Looking great!
Really cool project. Nice thing to do for 5K... Then I look over and see there's now 182K. Nice work on the design and casting. The finish is really good too. I like it more than the KZread gold button I've seen a few people get.
Damn!!! So beautiful!!!
Turned out great!