VW Polo Vivo 1 6 - Exhaust Manifold Repair

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This video deals with a cheap solution to a cracked exhaust manifold of a
VW Polo Vivo 1.6, replacing the manifold, which incorporates a Catalytic Converter could be costly, welding the cracked manifold cost a fraction of the price. Enjoy the video, subscribe, press the notification bell icon to be notified of all newly released videos, free here on my channel, give it a thumb up too.

Пікірлер: 76

  • @shahirboer
    @shahirboerАй бұрын

    Garry you legend, i have this same problem and will be taking it away for welding this weekend

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Ай бұрын

    Thank You for supporting my channel with your visit and interaction, I am pleased this video was helpful to you. Please feel free to check out the rest of my channel by clicking PLAYLISTS www.youtube.com/@vehiclemaintenanceandrepai3790/playlists for more helpful service and repair videos on most makes of cars available here in SOUTH AFRICA, It is FREE.

  • @Eman7335
    @Eman73353 жыл бұрын

    Another great repair video! I like how you tried the most cost effective method first. Not all mechanics try to save their customers money so kudos to you

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thanks for the support Eman my customers are paramount to my success so they are prioritised after all that is what my channel is about, saving you money and time.

  • @ChaseBleah
    @ChaseBleah3 жыл бұрын

    Thank you for a very well explained video. It's given me the confidence to do it myself since I can't afford a good mechanic and the cheap local ones ripped me off

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thanks for the support Chase, sorry to hear about your unscrupulous local mechanics it is always a pity to hear this as it brings down the name of our industry. Gary

  • @yusufjoey1118
    @yusufjoey11182 жыл бұрын

    Thank you for a well demonstrated video. 👍🏻

  • @joelmnisi5156
    @joelmnisi51563 жыл бұрын

    I have the exact same problem, thank you very much I'll now do this by myself. I'm buying tools tomorrow. Of cause the Labour cost goes to a nice cold beer after the job is done. You are the best.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thanks for the support, Joel, i am glad you found the video helpful.

  • @JanChristophMeister
    @JanChristophMeister2 жыл бұрын

    Thank you for this excellent video and the step by step instruction - with your help it took me a mere 90 minutes to get the job done (minus the welding, which the local exhaust center did for me) and the total cost was R 480 for the gaskets and the welding. Wow! Btw, the cracks on my manifold were in exactly the same spots as shown in the video, so it's apparently a genuine design fault.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    2 жыл бұрын

    Great stuff Jan, glad to be able to help in this way, yes it is a design flaw by Vw.

  • @mattontop2262

    @mattontop2262

    Жыл бұрын

    Howsit Jan, where did you take it to get welded ?

  • @JanChristophMeister

    @JanChristophMeister

    Жыл бұрын

    @@mattontop2262 SupaQuick, our local tyre & exhaust guys in Pett. Exhaust repair centers normally have the special rods that you will need to weld manifolds as these are made of high carbon content steel.

  • @mattontop2262

    @mattontop2262

    Жыл бұрын

    @@JanChristophMeister perfect, thanks a lot Jan!

  • @alljoy6541
    @alljoy65413 жыл бұрын

    Good job Garry, luckily that car is somewhat new, it is hell to remove those bolts on old cars as they are stuck with the years of heat and grime and rust.even the oxygen sensor came out easily, what a surprise that was.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Yeah, that is what I mentioned in the video.

  • @johnalexander4489
    @johnalexander44893 жыл бұрын

    Great video, thanks for sharing your expert knowledge!

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thank you for your support John, I consider this my legacy, something I would like to be remembered for when I am no longer around. Gary

  • @dawiedebruyn1901
    @dawiedebruyn1901 Жыл бұрын

    Baie dankie Vriend, vir die raad ens. Mag Vader jou seën vir jou mededeelsaamheid en jou goeie werk.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    Dankie vir die seunning en mooi worde en die ondersteunning Dawie.

  • @solomonhonwana2940
    @solomonhonwana29403 жыл бұрын

    Thanks very much, the video was helpful and keep it up the good work.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thanks for the su[pport Solomon, I certainly will keep up with the helpful videos

  • @maritshitau3670
    @maritshitau36703 жыл бұрын

    Very much helpful video, thanks

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thanks for the support Maritshi. Gary

  • @muneebnazier6196
    @muneebnazier61963 жыл бұрын

    This video was so helpful... Keep it up... As I have a vw polo vivo 1.4 trendline

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Thanks, Muneeb, your support is very much appreciated, I certainly will keep going.

  • @xavierf662
    @xavierf6623 ай бұрын

    Any mp9 manifold removals yet or videos?

  • @simamkelemshweshwe4921
    @simamkelemshweshwe4921 Жыл бұрын

    Great video 💯 that heat shield will always indicate where the location of the leak is. It'll have black spots where there's a leak

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    Great tip Simamkele, this does help with locating the leak, thanks.

  • @hdfgjldfkgjdfklgd
    @hdfgjldfkgjdfklgd Жыл бұрын

    Good job! thanks!

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    Great thanks for the support.

  • @dsmziya
    @dsmziya2 жыл бұрын

    Well explained video, looks like it's a common problem for this model layout car, mine also cracked in the exact same pattern, I managed to get it welded and the problem was solved for about a year but it's now since cracked again, would an option of a decat manifold( with out cat conveter)be viable,in other words straight pipe it

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    2 жыл бұрын

    Yes, Dumisani, bypassing the cat could be an option, but I prefer to just get a new manifold, I did it for a few customers that could afford it at around R4500 for the part.

  • @vuyisafihla5269
    @vuyisafihla52693 жыл бұрын

    Thank you very much for this video. I have a 1.6 polo sedan 2011 model with the same problem. I did buy a new manufold some 4 years ago but it also cracked last year and I welded it. It's now cracked again. What do you suggest I do is there anything that vw is doing to improve polo manufold because old ones don't have this problem. What is the name of a welding rod that must be used? So that the crack does not happen again.? Thanks

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Hi Vuyisa, thanks for supporting the channel with your visit, I did a follow-up video on this one it is still in post, unfortunately, the design is flawed and it is necessary to replace this manifold every few years. Gary

  • @ianlouw7431
    @ianlouw7431 Жыл бұрын

    Informative video, thanks! Quick questions: 1. Did you use gasket maker on the top gasket? 2. Who did the welding for you? I am in Parow area.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    No.

  • @kingleo188
    @kingleo1883 жыл бұрын

    Great video - Would you suggest a branch manifold as a replacement instead of welding it ?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Hi Clinton, this system has a catalytic converter, so a branch is not recommended.

  • @Preyser123
    @Preyser1233 жыл бұрын

    Greetings from Bergvliet. What I really love about all these Vw 1.6l engines is that when reving and accelerating they make a sort of metallic tapping noise from all 4 cylinders which goes away when the accelerator pedal is released, for example, when you gave the car a short rev at the end of the video. I don't know if that sound comes from the exhaust manifold or from somewhere else but the sound definitely comes from the front and as a blind person I use that sound to identify each car. Our 2011 Ford Figo unfortunately doesn't make this sound and that makes it very challenging for me to pick it out from other cars.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Interesting

  • @dylansuntheran7218
    @dylansuntheran7218 Жыл бұрын

    Great job done 👏👏. Very neat work and well organized too. I have a polo vivo 2013 1.4, mine is almost as loud as that. Should a decat after repairing the manifold be a good option to do?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    Hi Dylan, I should not say this but if it were my car yes a decat will be in order after the manifold repair, if the mileage is say beyond 150K, thanks for your visit and contribution, until next time Safe Motoring. GARY

  • @dylansuntheran7218

    @dylansuntheran7218

    Жыл бұрын

    @@vehiclemaintenanceandrepai3790 many Thanks. Actually getting it done tomorrow. Will share a video once done.

  • @iambongz7048

    @iambongz7048

    Жыл бұрын

    @@dylansuntheran7218 did you get yours done

  • @dylansuntheran7218

    @dylansuntheran7218

    Жыл бұрын

    @@iambongz7048 yes I did. Love how my car sounds now.

  • @zanetheunissen6220

    @zanetheunissen6220

    Жыл бұрын

    ​@Dylan Suntheran what did it cost for the manifold repair and decat if you don't mind me asking?

  • @davidmasete6047
    @davidmasete60473 жыл бұрын

    Hi the Catalytic Converter- doesn’t it need to be cleaned or is better to replace it ?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Hi David, thanks for supporting my channel with your visit, new is always the better option when one can afford it, cleaning may not always work.

  • @user-bg3ox5ue9h
    @user-bg3ox5ue9h Жыл бұрын

    Great video. I opened my manifold and found it has 2 metal gaskets by the engine. The manifold and gasket has oil on it. Is this normal? Oil looks like it drips down and dries on the engine. Oil was never short in the car. Car has 109000km, 2011 model. I owned the car from 50000km and never opened the manifold before. Not sure why it has 2 gaskets.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    It is 1 gasket, it just separated with age, they are usually tacked together, Shaheen.

  • @rikeshramawtar2838
    @rikeshramawtar2838 Жыл бұрын

    Hi, quick question. Im not sure if i missed it but when replacing the gasket do u apply any grease?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    No grease Rikesh

  • @rikeshramawtar2838

    @rikeshramawtar2838

    Жыл бұрын

    @@vehiclemaintenanceandrepai3790 thank you

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    A pleasure Rikesh I am happy you found value in the video, thanks for your support.

  • @nqubekoshezi3595
    @nqubekoshezi3595 Жыл бұрын

    Hi sir please help. I have a 2012 Polo Vivo CLP. Whenever I start the car it idle well then after maybe 1 minute or 2 it shows EPC on cluster the minute it shows EPC it starts misfiring and I have to turn off the key and turn it on so that it will idle.

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    Sounds like one of the coils malfunctioning.

  • @luqies
    @luqies Жыл бұрын

    you are a legend..just 1 question...at what mileage does this problem occur? I have a polo 1.4 2011.. I dont know why but when i drive in a residential area and I'm accelerating people look at my car as if I am driving fast...its just noisy on acceleration...you think its the same problem?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    I do not think so Lugmaan as the noise seems to go more quiet the warmer the engine gets as the metal expands and tends to close the crack thus making it quieter.

  • @luqies

    @luqies

    Жыл бұрын

    @@vehiclemaintenanceandrepai3790 thanks for the response. when I drive and shes cold then when I coast in gear only I get a ticking noise...if I accelerate or coast in neutral , no ticking sound...then ticking noise slowly fades away as car gets warm..strange thing...

  • @zukisoqotoyi2237
    @zukisoqotoyi2237 Жыл бұрын

    Where are you based would love to bring my 9n

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    I am in Cape Town.

  • @mornejafta1952
    @mornejafta195210 ай бұрын

    My polo sounds the same every morning for a few seconds then it idle normal What cud it be

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    10 ай бұрын

    Timing chains could be worn/stretched

  • @heidiabrahams7275
    @heidiabrahams7275 Жыл бұрын

    Hi. How much does the welding cost?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    Жыл бұрын

    Around R300 - R500 depending on who does it

  • @raeezsolomons1189
    @raeezsolomons11893 жыл бұрын

    How do we contact you for repairs sir ?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Hello Raeez, thanks for supporting my channel with your visit, my contact no. is 0724867810, I am based in Diep River Cape Town, wishing you an awesome 2021. Gary

  • @ingeonsa
    @ingeonsa3 жыл бұрын

    Time for something like a go pro camera with a tripod and or head mount to make recording life easier :-)

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    Hello Ingeonsa, thanks for supporting my channel with your visit, this video was shot with a GoPro Hero 4 Silver.

  • @FloridaMan69.
    @FloridaMan69.3 жыл бұрын

    I've got a better car than you

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 жыл бұрын

    I am sure you have Florida Man, thanks for supporting the channel, do not be a stranger, cheers.

  • @xavierf662
    @xavierf6623 ай бұрын

    Any mp9 manifold removals yet or videos?

  • @vehiclemaintenanceandrepai3790

    @vehiclemaintenanceandrepai3790

    3 ай бұрын

    Sorry no

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