Vauxhall insignia 2.0 How to replace turbo charger full video (2013-2015)

Автокөліктер мен көлік құралдары

Opel/Vauxhall
Insignia-A
2.0 CDTi ecoFLEX
Engine code: LHV/A20DTE
(G09) (08-17)
103 kW (140hp) 4000 rpm
(2013-2015)
Vauxhall insignia 2.0 turbo charger replacement full video #vauxhall #insignia #turbo
Technical advice: Replace your engine oil and filter when you change turbocharger.
www.gofundme.com/f/33s7b-yout...

Пікірлер: 88

  • @bahatyrishmatov5721
    @bahatyrishmatov57214 жыл бұрын

    спасибо за урок! \ thank you for the lesson!

  • @motopete1
    @motopete14 ай бұрын

    Never seen bottom turbo bolts come out with such ease 😂

  • @sstevensuperbike9964
    @sstevensuperbike99643 жыл бұрын

    This really helped me a lot thanks, re fitted new turbo this evening. When I sat turbo back on manifold it helped situate it on dpf side easier by tightening up 3x turbo bolts to bring it in a little, just slots in place then. Exhaust clamp is a bit tricky but I spun it around outlet a few turns and it spun off. Great video thank you

  • @kibol406

    @kibol406

    3 жыл бұрын

    What is the socket size to undo two bottom turbo bolts mate? Is a bit tight te get there and I cant see, is it 10mm?

  • @sstevensuperbike9964

    @sstevensuperbike9964

    3 жыл бұрын

    @@kibol406 think it’s 11 or 12mm can’t remember, I used a spanner with slightly angled head, it’s a bit difficult to undo the bolt but just keep at it

  • @kibol406

    @kibol406

    3 жыл бұрын

    @@sstevensuperbike9964 yeah I done it earlier and it was 11mm, used normal not ratchet spanner Eye end because there is not much space, couldnt get ratchet here with socket

  • @janwillempace5594

    @janwillempace5594

    Жыл бұрын

    Hi there, the 3 bolts you are talking about, the bottom 2 the ones that are hard to reach did you unscrew them clock wise or anti lock wise please 🙏🏻, and you just used a normal eye spanner right? Because of no room to work with a rachet right?

  • @sstevensuperbike9964

    @sstevensuperbike9964

    Жыл бұрын

    @@janwillempace5594 hi yes 11mm eye spanner, just sit it really well and turn anti clockwise but be mindful your back to front so anti would look like clockwise

  • @bc-mr1si
    @bc-mr1si10 ай бұрын

    hi thanks for the good video. do you need to change the oil feed pipe or can it just be cleaned 🤔

  • @bc-mr1si
    @bc-mr1si10 ай бұрын

    hi when fitting the turbo what other new parts would you need with it 🤔thanks

  • @blisterj
    @blisterj Жыл бұрын

    Don't let this video fool you it's a real bitch to get the nuts at the bottom of the turbo, especially if there rusted up> if you use the old seals It also leaks

  • @dancrawford6029
    @dancrawford6029Күн бұрын

    This also applies to Zafira Tourer C 2.0 CDTI EcoTec.

  • @Thomas-ew7ue
    @Thomas-ew7ue Жыл бұрын

    Hi, when replacing the seal ring between the DPF and the turbo should there be any movement between the two? On mine the seal wobbles about! Thanks for making the video such a great help and good quality

  • @MustangMotors

    @MustangMotors

    Жыл бұрын

    hi dpf and turbo should be clamped together no movement should occur.

  • @azraphael6619
    @azraphael6619 Жыл бұрын

    How the hell do you get the two bolts out from under where it's mounted to the engine? Cannot get a socket to turn on them

  • @chrisbaxter5041
    @chrisbaxter50413 жыл бұрын

    My turbo has just failed as I work for a motor factors I paid £390 for a decent recon Been quoted £150 to have it fitted

  • @sstevensuperbike9964
    @sstevensuperbike99643 жыл бұрын

    Wow just seen a previous comment on here 8 months ago! My car I fitted this new turbo to keeps going into overboost again and the actuator arm feels stiff pushing my thumb down on it! No idea what to do thinking of getting rid of it now!

  • @MustangMotors

    @MustangMotors

    3 жыл бұрын

    Have you got oil leaks around the vacuum pump, I have seen few where the engine oil is leaking to turbo actuator control valve. Vacuum rubber pipe has expanded and caused limp mode.

  • @paris3478
    @paris34784 ай бұрын

    Impec.merci

  • @barrygray8356
    @barrygray83563 жыл бұрын

    How about the dreaded oil pickup pump seal? Was wondering whether you know anything about that. Pretty common with these engines especially 2009 to 2013 models. Not sure about 2014 to 15? It causes catastrophic engine failure. Totally seized!

  • @MustangMotors

    @MustangMotors

    3 жыл бұрын

    Yes you are correct there have been issues with oil pick up seal. With high mileage up to 2015

  • @711gsxrblah

    @711gsxrblah

    2 жыл бұрын

    Doesnt the pickup seal deteriorate after a forced regen with the heat? Thats what ive been told

  • @marontinko9539

    @marontinko9539

    Жыл бұрын

    @@711gsxrblah nie, je to guma a každa časom stvrdne.

  • @edfordyce
    @edfordyce4 жыл бұрын

    Hi thanks for the video. Did you/do you need to drain the oil before you start?

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    edfordyce hi did that after

  • @edfordyce

    @edfordyce

    4 жыл бұрын

    Mustang Motors thanks - I just wasn’t sure if oil would come out of the oil return line if I didn’t drain it.

  • @edfordyce

    @edfordyce

    4 жыл бұрын

    Mustang Motors hi I tried this today. The oil return line (the one bolt by itself) and the awkward top oil return line bolt was stuck fast. Any tips?

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    edfordyce hi can you try removing the turbo with oil return pipe, I mean remove the other end of the pipe near engine. Then you will have better chance on the bench

  • @edfordyce

    @edfordyce

    4 жыл бұрын

    Mustang Motors thanks - I managed to get the top part of the oil return undone - it was a clockwise turn to losen for some reason ! The bottom oil return is just not going to move. Just the two underneath bolts which connect the turbo to the engine (which don’t want to budge either) to go. Thanks again.

  • @danhunte7851
    @danhunte7851 Жыл бұрын

    Would it be a similar process for a 2011 2.0T 220bhp petrol version? Cheers.

  • @KawasakiVersys-bt8cc

    @KawasakiVersys-bt8cc

    3 ай бұрын

    Of course not🇫🇷😕😉

  • @cristelcris7130
    @cristelcris71304 жыл бұрын

    Hi, why did u remove the nr 8 rely? Thank you

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    Cristel Cris I removed the fuel pump relay, to prevent the engine from starting which allows the oil to pass through the turbo oil feed pipe. Running it dry

  • @pawelmichalspeeddronexd2739
    @pawelmichalspeeddronexd27395 жыл бұрын

    11:53 , hi right here where I work this arm I noticed that it is soot-black, they think whether it requires attention Is it normal ,.does it require a visit to the workshop thank you for replying

  • @MustangMotors

    @MustangMotors

    5 жыл бұрын

    PAWELMICHALspeeddrone XD 11:53?

  • @pawelmichalspeeddronexd2739

    @pawelmichalspeeddronexd2739

    5 жыл бұрын

    @@MustangMotors Yes ,I have Insignia 3 years old and there is dirty from soot but it works I have not noticed that something is wrong while driving

  • @MustangMotors

    @MustangMotors

    5 жыл бұрын

    May be you should drive long journey on motorway or highway. It helps turbo carbon buildups to clear and remember change engine oil and filter regularly.

  • @pawelmichalspeeddronexd2739

    @pawelmichalspeeddronexd2739

    5 жыл бұрын

    @@MustangMotors Oils and filters exchanged in the salon .Thank you for your response It will be good to cross the highway 😊🙂

  • @alessiovagnarelli6572
    @alessiovagnarelli65724 жыл бұрын

    Do you know if the Solenoid solves the same issue on the engine A20DT? Thanks guys

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    Alessio Vagnarelli hi engine can be different with engine codes and depending upon turbocharger if they are same should solve the same issues if properly diagnose.

  • @alessiovagnarelli6572

    @alessiovagnarelli6572

    4 жыл бұрын

    @@MustangMotors ok thanks, I hope to solve it.

  • @tman5634
    @tman56343 жыл бұрын

    Thanks for this video. What can be the symptoms of a faulty turbo on the Insignia please? I've had a problem with the EGR valve & hose next to it, both chocked up with black carbon, took hours to clean perfectly. Re fitted & initially started 1st time, reved fine, but still loads of smoke coming from the exhaust. Went for a drive & not reving well & hardly any power. Engine light come on again & computer saying 'turn off, engine overheating' Tried to start after being left an hour & engine starts but is knocking/rattling badly. The same symptoms as before I removed/cleaned the EGR valve. Could my problem be the turbo?

  • @MustangMotors

    @MustangMotors

    3 жыл бұрын

    Hello if you scan your car you will probably get a code for dpf temperature sensor. I have replaced that sensor before and also if you follow the turbo actuator vacuum rubber hose, to the EGR cooler vacuum housing the rubber hose might been expanded.

  • @tman5634

    @tman5634

    3 жыл бұрын

    @@MustangMotors Thank you so much, its appreciated. I've a mechanic calling later today, with a proper scanning device. Looking forward to what comes up.

  • @dbash2004

    @dbash2004

    2 жыл бұрын

    My insignia smokes terribly when started and cold. When the temperature gauge gets just above halfway it stops nearly completely! It knocks terrible also! Any ideas?

  • @bc-mr1si

    @bc-mr1si

    10 ай бұрын

    ​@@dbash2004check pipes from turbo to oil cooler

  • @xbox360mdmx
    @xbox360mdmx2 жыл бұрын

    whats the sensor called that you unplug on the turbo?

  • @MustangMotors

    @MustangMotors

    2 жыл бұрын

    hi its the turbo electric actuator which controls the turbocharger

  • @sstevensuperbike9964
    @sstevensuperbike99644 жыл бұрын

    Hi I have the issue of getting the two nuts off turbo at manifold I can’t see any videos where they are replaced do you not use the two bolts and studs underneath turbo housing where it joins manifold?? Is it worth me putting 2 nuts on each stud and try taking each stud out? Thanks your help will be much appreciated

  • @chrismcrobie8548

    @chrismcrobie8548

    4 жыл бұрын

    I'm having an issue to get the two nuts off underneath that hold the turbo to the manifold. Cant find video anywhere. I'm sure they are 13mm but spanners nd sockets just seem to slip off

  • @chrismcrobie8548

    @chrismcrobie8548

    4 жыл бұрын

    I've now split the turbo in situe which is ok as I needed to anyway to replace the seals

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    S StevenSuperbike past 6:24 sorry I couldn’t get that on camera, yes that’s the way forward. Your new studs comes with new turbo

  • @sstevensuperbike9964

    @sstevensuperbike9964

    4 жыл бұрын

    Mustang Motors thanks mate I will try the studs but have u ever taken 6 bolts out exhaust side turbo which don’t have seal exposing the ring and rollers? I could leave the cartridge attached to clean side of turbo so I can give exhaust side a good clean with it still bolted to manifold???

  • @sstevensuperbike9964

    @sstevensuperbike9964

    4 жыл бұрын

    Chris Mcrobie does this come off ok? I’m assuming the parts which may fall out are the outer ring and rollers on pins? That right ?

  • @AzurBakal
    @AzurBakal3 жыл бұрын

    Hi, I have a question. Do you know if the turbine is 160 horsepower stronger than the insignia 130 horses, with you this turbine is like a pear, with me at 96kw it is different. Thanks

  • @MustangMotors

    @MustangMotors

    3 жыл бұрын

    160 hp is stronger, but please stick with correct part no. unless supersession on the part may cause further damage

  • @AzurBakal

    @AzurBakal

    3 жыл бұрын

    @@MustangMotors My turbine is not like yours. As if it’s smaller but longer, it’s not a pear. There is no jack at the end of the valve, but an air tentacle. Insignia is 2.0 cdti 26.12.2011 year 96kw.Contam insert larger turbo. The dpf was removed from the car and the egr was turned off as well as the catalytic converter. Chipped at 190h, sometimes the turbo puts me in safe mode, I realize it's a lot for her with that turbo.

  • @MustangMotors

    @MustangMotors

    3 жыл бұрын

    @@AzurBakal it can be, any fault codes when the vehicle is on safe mode.

  • @AzurBakal

    @AzurBakal

    3 жыл бұрын

    @@MustangMotors I'm getting an error, low fuel pressure.

  • @adriank.8176
    @adriank.81764 жыл бұрын

    What is this sensor called you are disconnecting at 0:46 ?

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    Adrian K. Hello there it’s called PCV valve (positive crankcase ventilation).

  • @CraigH316
    @CraigH3165 жыл бұрын

    Cranking the engine without fuse in essential?

  • @MustangMotors

    @MustangMotors

    5 жыл бұрын

    craig haydon hi you can crank without removing fuse, but make sure you don’t start the engine. This exercise doesn’t let the turbo to run dry.

  • @MrLipynho

    @MrLipynho

    4 жыл бұрын

    @@MustangMotors I've serviced the car 3 weeks ago, so new oil and filter, etc. If I replace the turbo, can I just then start the engine as normal? Or will the turbo starve oil just cause it's dry inside as its brand new? I know oil will come in seconds but don't know if those seconds without the oil are critical. Any advice is welcome. Cheers

  • @MustangMotors

    @MustangMotors

    4 жыл бұрын

    craig haydon when you get new turbo it comes with oil injection tube, I recommend to replace engine oil and filter and crank engine few times do not let Engine to start/run.

  • @siegfredlasu-ay5579
    @siegfredlasu-ay55793 жыл бұрын

    How much is the replacement of that and parts price?

  • @MustangMotors

    @MustangMotors

    3 жыл бұрын

    Hi it’s few hours work and parts is around £3-400.

  • @AzurBakal
    @AzurBakal2 жыл бұрын

    Hi, I wonder if you know if this turbo is stronger than the turbo from the 96kw insignia. It's different for me, it's kind of oblong.

  • @MustangMotors

    @MustangMotors

    2 жыл бұрын

    hi think it is, in comparison this is from 103kw 140bhp.

  • @sstevensuperbike9964
    @sstevensuperbike99642 жыл бұрын

    Do insignias cdti have a bit of whistle from turbo compressor anyway? Got a good code reader which reads everything, no codes what so ever, replaced all hoses, new boost solenoid, still keeps whistling a little?? Have no performance issues only it’s a 2.0 cdti 09 plate, 160 Sri estate 18” wheels average 36mpg ?

  • @MustangMotors

    @MustangMotors

    2 жыл бұрын

    hi yes there are little whistle from insignia

  • @sstevensuperbike9964

    @sstevensuperbike9964

    2 жыл бұрын

    Hi there forgot to mention this but did you need to calibrate or tell the car ecu you fitted a new turbo? I replaced my turbo last year and this last week is coming up overboost in 6th on motorway.

  • @MustangMotors

    @MustangMotors

    2 жыл бұрын

    @@sstevensuperbike9964 hi no you don’t need to have you check the intercooler to engine intake rubber pipe?

  • @scottash86
    @scottash865 жыл бұрын

    How much would this cost to be done at a garage?

  • @MustangMotors

    @MustangMotors

    5 жыл бұрын

    scottash86 700-800

  • @brucebanner2190

    @brucebanner2190

    2 жыл бұрын

    @@MustangMotors 1800 in GM garage in Belgium

  • @MustangMotors

    @MustangMotors

    2 жыл бұрын

    @@brucebanner2190 hi, the price are double in GM.

  • @patslack9124
    @patslack91242 жыл бұрын

    Hi just changed the turbo on my insignia and will not go above 1500 revs

  • @MustangMotors

    @MustangMotors

    2 жыл бұрын

    it could be faulty turbo

  • @ashleypovey9175
    @ashleypovey91755 жыл бұрын

    Where you get the turbo from

  • @MustangMotors

    @MustangMotors

    5 жыл бұрын

    Ashley Povey, I got it from local auto parts store (Jayar)

  • @shannonharris571

    @shannonharris571

    5 жыл бұрын

    Ashley Povey what was wrong with the old turbo

  • @MustangMotors

    @MustangMotors

    5 жыл бұрын

    Ashley Povey hi if you watch video 11:55 the comparison of both turbos, when the wastegate actuator is in motion (the old turbo vanes does not operate effectively) (not opening or closing fully)

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