The main tool used on this factory is a metal half-barrel with holes.

@robertchamberlain4904

Жыл бұрын

😆

@pramodm3540

Жыл бұрын

It looks, anytime it can shear.

@Idontknowmaybejohnsmith

Жыл бұрын

Innovative

@frankbing1

Жыл бұрын

Cost cutting lol…

@Starfireaw11

Жыл бұрын

The holes aren't even cut in, they've been burned with an oxy torch.

'How was work today, honey?' 'Totally nuts..' Seriously, this was quite interesting & seems mostly safe. Wouldn't want to be the threader & that seems like a lot of weight for a half drum to hold though.

@user-yv5zm8en7p

3 ай бұрын

In Korea, an average of 800 people die from industrial accidents every year in workplaces with less than 50 employees.

I love that they are using nuts everywhere as holders, spacers etc in the shop haha

Amazing vidéo, hard work and excellent workers.

This seems so mesmerizing to watch. We look forward to watching more of these.

@Pauley_in_GP

Жыл бұрын

The word "mesmerizing" came to my mind too.

업무량이 대단합니다. 산업일꾼분들 존경합니다.

I look forward watching 😊

Incredible video with fitting music.

Now that's how to combine the machine sounds and some nice music and make a great video. New sub.

Could you post a version without the music making it impossible to hear what is happening and ruining the experience, thanks

Finally, a KZread metal forging video that doesn’t begin with shoveling dirty scrap metal into a cracked crucible to melt down. Actual quality control.

@patrickd9551

Жыл бұрын

But I do miss the safety flipflops though.

@Ozsmallbore

Жыл бұрын

@@patrickd9551 😄

@user-eb8uq8nz3q

Жыл бұрын

ふ

@brian-px1bb

Жыл бұрын

Forging processes (like this one) just heat metal to the point it's malleable and then hot work it.. Casting is melting to liquid form. All steel processes start with melting and casting. It's not a "quality control" thing.

@Tankliker

Жыл бұрын

@@brian-px1bb It is. Just melting scraps means you don't look at what you melt. Put some cast iron in there? Way too much carbon now. Put some steel scrap in there? Do you want pure iron after the converter processing? Making steel is way way more than just melting some scraps in an oil fueled furnace somewhere in Pakistan

The final packaging in a bag randomly bundled spoiled the beauty of its manufacturing. I was expecting a beautiful box packaging like that of bearing.

Amazing video. I love how there is no talking, nice music, and that you can just immerse yourself into the wonderful labor being done.

@derherr8498

Жыл бұрын

No music would be better

@TobiasHoffmannWup

Жыл бұрын

Wonderful labor or work that no one of us would be able to do for more than half an hour. Poor workers!

@SecretPesch

Жыл бұрын

I would like to watch this video without the song

@SarahLowrey

Жыл бұрын

@@SecretPesch Easy--mute it.

@Drottninggatan2017

Жыл бұрын

@@SarahLowrey No, you can't mute it. Then you will not hear the clink-clonk. Music does not belong here.

Great to see this!👍☘️

Nice, these guys listening to classic music during the work.

Brilliant videos ! 👍

I love how they adopted unfinished nuts as supports in the machinery. Clearly was not designed and fixed by workers themself. 7:05

@YoDaPro

Жыл бұрын

I wouldn't say fixed, but improved. Those plastic coolant tubes are missplaced easily when you accidentaly touch them with a nut or your hand. This way you don't have to readjust them so often ;).

thanks for showing the whole process

Thanks for sharing the video. I found it surprising how much labor and metal cutting went into making those nuts, would have expected it to be more efficient.

@kkknotcool

Жыл бұрын

When you make 10 thousand a year of something you aren't gonna spend 5 million on an automated solution.

@acat6000

Жыл бұрын

The big factories are for sure. They seem to be doing more custom or high precision nuts. No way this process could be cost competitive

@kkknotcool

Жыл бұрын

@@acat6000 It's like 2 or 3 pounds of steel at 40 cents a pound. Those guys are cranking one out every 10 seconds. If it's like 5 guys working there among the different machines, that's under a minute of labor per nut, at 25 dollars per hour labor cost, which is high for Korea, that makes labor like 20%-30% of the cost of the material. And even with a highly automated system you not only have to buy millions of dollars worth of equipment which the interest on cost as much as a few employees but you also have to hire a high skill automation tech with machining skills and programming skills and electronics skills and all that stuff to fix the machine. It's not a question of precision it's purely a question of volume needed.

Beautiful works, God blessed.

The classical music makes this really funny

Wow, nice video, love it 💚💯🔥

Amazing .Very fascinating.

What a nice finish!

There should be an award to the first channel to figure out you don't need narration

Very nice!

Why is the scene where the inside of the nut and faces of the nuts being machined left out, this is after the letter punch but before the threading?

Muito legal! Abraços...

Respect for all workers involved in the process

Seems to be a step missing.. They get stamped with a marking after coming out of the shot peen, but the next time we see them, the ID has been machined. Cool video none the less.. love seeing these processes.

@jimurrata6785

Жыл бұрын

Between 6:05 - 7:20 you can see them being tapped after being hardness tested.

@turbo2ltr

Жыл бұрын

@@jimurrata6785 yeah but the ID is already machined when they get loaded for tapping. It's just not shown in the video.

@backho12

Жыл бұрын

Maybe those nuts were just reamed prior to being tapped.

@elektro3000

Жыл бұрын

That's shot blasting to clean the surface. Peening is a much more carefully controlled process than blasting, which is specifically to cover the surface in tiny indents and leave residual compressive stress which makes the surface resist cracks.

@elektro3000

Жыл бұрын

@@jimurrata6785 That's an ID stamp, not a hardness test indent. A Rockwell hardness indenter runs WAY slower than that, and low-grade fasteners like this are never 100% hardness checked. At best, they're checking 5 or 10 parts per batch.

This is nuts!

На производстве без спецодежды, касок и очков???

너무 멋지다

멋지네요

I've worked with nuts like these we had them on large positive displacement fluid pumps

@GW71093

Жыл бұрын

Nuts like deez?

@beuker87

Жыл бұрын

@@GW71093 The really big nuts. You know.

That is nuts!

I like how they have classical music playing in the factory.

@MottyGlix

Жыл бұрын

I think the music is playing in the video, and not in the factory. That is the case in many videos on this channel.

This is the best nut making video ever!!!!!

@daniellaw7175

Жыл бұрын

Agreed, I nutted to this

@deltajohnny

Жыл бұрын

Like Pakistan's videos, but with new machines and clean and safe factories 👏👏

Great video but no need to add music

This video is nuts

It must so nice working there getting to listen to classical music while you do your job.

@denniswilliams3934

Жыл бұрын

Did you see the conductor on the wide screen above the Row of Taps? Talk about Job perks.

육각너트 공장은 처음 보네요. 신기합니다,

이렇게 재밌다니..ㅎㅎㅎ

This job is nuts!

Next video: "The process of making a giant crescent wrench for the hex nuts we made last time."

I think working in a place like that would drive me nuts.

@JT_8283

Жыл бұрын

See what you did there

King ji❤️you work so hard we love you and your content and don't let the haters get to you

@prezzie1

Жыл бұрын

Who is sending him hateful messages? I don't see a single hateful comment.

I wonder how they track the material and heat treat? It looks like they would come out pretty soft. They will be going into a bridge near you.

현대금속 다른 제품도 많은데 육각너트는 처음 보네요. 생각보다 품종이 다양하네요

@kingprocess

Жыл бұрын

그렇군요 감사합니다

I love all industrial workings this one with excellent music and all the background noise is just awsome thank you

잘 봤습니다.

@kingprocess

Жыл бұрын

시청해 주셔서 감사합니다.

鐵桶邊緣很鋒利若能處理一下 對員工安全比較有幫助

Incredible precision

A nice warm place to work ☺️

첫 직장이 이런 비슷한 공장이었는데, 완전 3D 직종입니다. 지금 직장은 공장 바닥에 그냥 앉아도 될 정도입니다. 30년 전 이야기 인데, 그래도 그때가 좋았습니다.

Great video, good workers, but it would drive me nuts.

Combined with the correct music, so satisfying to watch!

@sonnylatchstring

Жыл бұрын

If I had to work in this factory with this background music I would go bonkers

@user-gt1tx6dl7o

Жыл бұрын

Да, музыка супер. Обычно наоборот портит ролики, а тут даже интереснее сделала.

In al, of your Korean factory videos there’s a commonality to them all - those yellow plastic baskets and tubs. I hope the Korean who came up with them is now sitting there surrounded by lots of said baskets all full of Won and grinning joyfully. :)

As somebody else has said they are missing a step. And also that bar is not the same bar that gets stamped the very first time we see it. It is a lot wider than when we see the man loading up the bars at the beginning.

@bucksnortbumblefuk6872

Жыл бұрын

I noticed that also!

@donotinvite

Жыл бұрын

maybe key step is not for open

@tjdoozer9387

Жыл бұрын

I noticed that too. They're making at least 3 different size nuts in this vid. Similar process for all, but no, we're not following the making of one nut.

Totally nuts!

옛날 단조공장 알바할때 생각나네요.. 트리밍하고 나온 스크랩으로 담배불붙이고 했었는데..ㅋㅋㅋ

What for a material ? How could you granted the specified heat number?

This was nuts.

저런 큰 볼트는 어디에 쓰이는지도 궁금하네요. 신기해서 계속 쳐다보게 되네요. ^^

@user-xx7sb8yu3w

Жыл бұрын

При строительстве железнодорожных мостов

@mastersfactory2

Жыл бұрын

​@@user-xx7sb8yu3w Ах, спасибо, что сообщили мне, что вы используете его для строительства железнодорожного моста.

@hadongne

Жыл бұрын

대형빌딩 h빔 연결

@mastersfactory2

Жыл бұрын

@@hadongne 대형건물 지을 때 H빔 연결이라...아 그렇군요 일반적으로 볼 수 없던거라 신기했는데...알려주셔서 고맙습니다. ^^

@rafterkim1

Жыл бұрын

주로 플랜트나 기초볼트쪽에 쓰입니다. 건축철골용은 볼트너트들은 완전자동화되어서 생산됩니다.

Для тех кто "фу, пакистанские технологии" такое количество (хотя вполне умеренное) ручной труд потому что с большой вероятностью поступил разовый или эпизодический заказ и делается ограниченная партия скажем в 3-5тысяч штук (сомневаюсь что именно в таком размере гайки нужны миллионами) такому заводу это на полдня работы, никто не будет тратить несколько дней на наладку автоматизированных линий. Учитывая широту номенклатуры крепежа это вообще риск непрерывно сидеть в наладке, вместо того чтобы привлечь несколько человек на перекладку и сделать партию за день другой. с метчиками там все хорошо, они специально обученные работают в СОЖ и полностью выходят. Внимательные заметили что (в ролике последовательность похоже неправильно смонтирована) гайки еще суют в ЧПУ токарный центр где их торцуют и вероятно еще доводят резьбу до номинала. не хайтек но современное и рационально организованное производство с вероятной специализацией на выпуск широкой номенклатуры крепежа сравнительно небольшими партиями. А бочки... нормальный подход учитывая специфику груза тара там долго не живет, делать специальную накладно в контексте того что количество бочек (из под масла и СОЖ) регулярно пополняется, делается элементарно, выкидывается вместе с отходами по мере износа аналогично, экономика должна быть экономной ))

@v.volynskiy

Жыл бұрын

В токарный ЧПУ суют не для доводки а прямо из дробеструя. И растачивают и режут резьбу. Мне тоже показалось, что торцуют, но нет, торец остался чёрный, с клеймом. Видимо партия гаек с нестандартной резьбой или часть метчиков вышла из строя. А расточку других заготовок под метчик не показали.

That's nuts!

TOP 👍👍👍👍👍👍👍👍🇧🇷🇧🇷

블라스트 공정부터는 작업인원 유지하고 자동화 개조하면 생산량도 늘고 좋을텐데 .. 손이 엄청 많이가네요

Solide Qualitätsarbeit.

Неужели для цеховой тары не хватило денег - половинки бочек с рваными краями ?

@hztn

Жыл бұрын

- Можно было бы сразу в ковши перегружать - видимо ковш только один, нищеброды. )))

@skirmish3889

Жыл бұрын

@@hztnэти полубочки всю картину портят, гайки вылизывают, а тары соответствующей нету

Que hermosa trabajo

Поставил девятый лайк.

예전에 대형볼트공장이 많았는데 태양,선일,동아,유성,한국,등등 기억나네요

@kingprocess

Жыл бұрын

그렇군요 시청해 주셔서 감사합니다

bolt up is a good workout for the fore arms, especially if you dope them in -20c weather!

It's interesting, some elements are highly automated while others that in theory could be automated are labour intensive. I wonder what the economics would be to entirely automate this process.

@heyhoe168

Жыл бұрын

My theory is they process a steel of different grade. Otherwise it does not make sense.

Теперь понятно, почему многие гайки с Азии невозможно качественно законтрогаить, особенно на вибрационных узлах. P/S. для тех кто напишет, про шплинтование, обвязка, прихватка из сварки, гравера, специальной резьбой, где гайка за собой заминает резьбу и т.п. есть такие узлы, где именно удобство при замене, составляет контргайка)))

@TinTaBraSS777

Жыл бұрын

ИЗ Азии а нЭ С азии ) укр учи русский язык

@user-gt1tx6dl7o

Жыл бұрын

@@TinTaBraSS777 Своих детей учи, человек замечательно и понятно пишет, не нравится - не читай.

@romaskyline2729

Жыл бұрын

И почему их невозможно?

@user-vb6jx5wy8r

Жыл бұрын

Купи тогда гайки российского производства!

@dmitriygreat1349

Жыл бұрын

Вопрос-ответ))) И у нашего производства есть такие грехи, но меньше. Это проще понять, кто с этим работает или связывался. Проще конечно на рисунке об,яснить но) Есть различные углы на резьбе, их много видов и самые популярные допустим метрическая. И как показано на видео, нарезают резьбу обычным метчиком, видно что он свободно входит в шпиндель квадрата))) Углы не совпадают и при разной постановке его, когда обычно ты затянешь, да это будет держать. Но контргайка просто "приложиться" к гайке и не будет совпадения катетов углов на гайке и болте или шпильке. Это легко проверить, накручиваем две гайки одновременно и недолжно закусывать, появляться между ними зазоров, это будет прочное соединение. Я не токарь, я работаю с дробильно-сортировочным оборудованием, бывает даже немецкие шпильки вытягиваются. На класс прочности я бывает даже не смотрю, потому что 8.8 лучше держит чем 10.9, а про каленку, не скажу))) Ее не высверлить, небольшой загиб не выколотить, а в глухом отверстии не выдуть))))

so cool, how are the small ones made now?

@blurnu

Жыл бұрын

Hex bar feeder + CNC lathe

영상 잘봤습니다 배경에깔린 클래식 음악 제목 알려주실수있나요

@kingprocess

Жыл бұрын

몇분에 있는 음악을 말씀하시는 걸까요? ^^

Sempre fui um admirador do processo industrial, são peças muito bonitas e perfeitas.

Is it just me or did those pieces almost dbl in size after going through the induction heater??

Not oil hardened after being threaded?

At 2:13 for a moment I thought they were going to weld them back together as one long shaft

What factory was this?

저런 큰 볼트를 사용하지 않지만 책상에 장식품으로 하나 두고 싶네요

@lfeco

Жыл бұрын

I do my best thinking when I'm fidgeting with my hands. A huge bolt and nut on my desk would be perfect.

Badass factory.

In Korean, bolt and nut is both called 나사(nasa), which is read same with National Aeronautics and Space Administration lol

내가 예전에 현대금속에서 구매를 많이 했지만 지금 생각할때 너트값 엄청 받아도 괜찮겠다. 너트 하나 만드는데 이렇게 목숨 내놓고 수작업을 해야 되니 전작업 자동화 안되나? 너무 위험해 보인다. 볼트너트 열간업계가 항상 저렇게 위험하게 작업한다. 부산인들 대단합니다. 존경합니다.

@user-oy4eg5el8v

Жыл бұрын

소량작업으로 진행되어 전자동화는 불가합니다

That does look very good quality!

@mikesixx7655

Жыл бұрын

It's not lol

Is the background music by Vivaldi??

The guy who full time puts the nut in place for the tooling stamp lol

these guys are NUTZ!!

Always a good idea to check your nuts

Привет из Ростова на Дону🖐Cool👍

Thats just nuts.

Interesting way to load the taps.

I actually worked in a factory that made aerospace bolts once. After 3 days I got heatstroke and had a nervous breakdown. I don’t know how they do it..

столько много ручного труда . разве это южная корея ?

How do you tighten/torque these nuts?

@MrTerrymiff

Жыл бұрын

Big spanners.

Wow, those are some BIG nuts man 😂😂😂

Expecting many BattleBot winners this year, apparently.