process of making super-large hex nuts and bolts. Korean metal factory

Тәжірибелік нұсқаулар және стиль

process of making super-large hex nuts and bolts. Korean metal factory
Company homepage and sales site: www.google.co.kr/maps/place/(...

Пікірлер: 471

  • @ggmergues6144
    @ggmergues6144 Жыл бұрын

    I prefer without music, only mechanic sounds

  • @ragnarocks9121

    @ragnarocks9121

    Жыл бұрын

    My thoughts exactly.

  • @ford1548

    @ford1548

    Жыл бұрын

    Totally agree with you. when I watch these types of videos or wood turnings, I like to hear the sound of the tools and machines, not music!

  • @Dankboi420

    @Dankboi420

    Жыл бұрын

    The workers prefer music

  • @ragnarocks9121

    @ragnarocks9121

    Жыл бұрын

    @@Dankboi420 But they probably don’t care about music in videos.

  • @MattBorgardt

    @MattBorgardt

    Жыл бұрын

    No hate on classical music...

  • @Andreas-du7eg
    @Andreas-du7eg Жыл бұрын

    Ich glaube, das ist ungefähr der Stand an Arbeitssicherheit, den wir in Deutschland 1960 hatten. Die Arbeiter arbeiten hart und sind talentiert. Sie haben einen besseren Schutz verdient. Ich finde es schlimm, dass Menschen heutzutage noch unter diesen veralteten Bedingungen schuften müssen.

  • @Faelen_furry
    @Faelen_furry9 ай бұрын

    classical music over factory is the most beautiful thing i've experienced

  • @jesuslovesyou83558

    @jesuslovesyou83558

    5 ай бұрын

    Pls believe in Jesus

  • @tv-iz8yp
    @tv-iz8yp Жыл бұрын

    기초가 무너지면 미래가 없습니다 이런 중소기업 들의 노고가 담긴 유튭 항상 응원합니다

  • @concreteblockmakingmachine
    @concreteblockmakingmachine Жыл бұрын

    nice job. different sizes of these bolts and nuts are used in almost all the devices. one of the biggest inventions of humankind

  • @shaneclee5512
    @shaneclee5512 Жыл бұрын

    We used to have factories all over Melbourne making all this sort of stuff, with Australian made machinery. This is exactly the type of factory you could see in Dandenong, Moorabbin, Cheltenham, Braeside, and the list goes on and on across Melbourne, and indeed, across Australia. Then our politicians sold us out, with lowering and then eliminating tariffs that protected Australian jobs against the difference in labour and currency exchange. Now you get to watch the industries we used to work in on YT, and what was once our kids employment future, being done in China. Our factories are now warehouses for Chinese imports, and owned by Chinese. I love watching and indeed doing this type of work, however, it also breaks my heart to see it on YT now as a historical record for us. It wasn't only the factory workers that had work, it was the Receptionist, the BookKeeper, the Sales guy, the delivery driver, the cleaner, maintenance people, the local lunch shop that employed that extra Mum for the lunch rush, it was the flow on effect of making those nuts, that gave people purpose, employment, wealth and pride, knowing they were probably going into an Australian made ship, bridge, crane or even exported for our high quality standards. Manufacturing was the lifeblood and pride of our country, the little fish in a very big pond, we were big hitters for our size, till our politicians, as I said earlier, sold us out to foreign interests for their own personal gain. Australia had absolutely nothing to gain from it, only the politicians, corporations and banks had wins out of it. I worry for our kids future, as we've lost so much more than jobs. These were the factories where you could prove yourself, gain self respect and respect from others, learn new skills, be rewarded for your efforts, we developed lasting friendships, we met girlfriends, sometimes even wives, we had community in those workplaces. Now we grapple for part time/casual meaningless jobs, where we can be moved on at a moments notice, reliant on online dating apps to meet people, and buying online crap because you can't get it locally anymore, as it's all imported now. It's only one spoke in the wheel of this story though...

  • @user-bn2mt6cl9e
    @user-bn2mt6cl9e8 ай бұрын

    I love watching Korean factory videos with very hard working people.. It's nice to see the nuts and bolts of the operation! .

  • @yoeycrack1
    @yoeycrack1 Жыл бұрын

    6:53 i like how they use their own nuts to make things work

  • @randominternetprofile8270
    @randominternetprofile8270 Жыл бұрын

    Saved me 18 min. You showed me the process in the first 20 sec.

  • @backho12
    @backho12 Жыл бұрын

    Hard-working Koreans! They're getting the job done! Looks like the guy making the socket head bolts on friction screw press has the hardest job. Kudos to him!

  • @iiredeyeiiredeye1569

    @iiredeyeiiredeye1569

    Жыл бұрын

    I want to buy the gut @14.22 a pair of safety shoes.

  • @Patrik6920

    @Patrik6920

    Жыл бұрын

    ...i guess ther no shortage of workers in Korea lol..... is this North korea?.... i doubt many ppl at this factory can spell to safety...

  • @realemonful

    @realemonful

    Жыл бұрын

    @@Patrik6920 Spelling as in like your spelling?🤣🤣🤣

  • @user-yb5uz6tu2v

    @user-yb5uz6tu2v

    Жыл бұрын

    @@Patrik6920 в Северной Корее о безопасности рабочих заботятся гораздо больше.

  • @Patrik6920

    @Patrik6920

    Жыл бұрын

    @@user-yb5uz6tu2v ..ya its just small details of not being able do what u want, being free, choose ur own path etc...minor details... if the gov say jump - u better jump or u will end up in a factory stamping nuts for the next 25 years... ruskie on the fast track to becoming the new north korea...

  • @padoelec
    @padoelec Жыл бұрын

    너트나 볼트 만들때 재료를 먼저 톱으로 자르는데 먼저 가열하고 프레스로 절단하면 안될까요. 공정과 공정사이 모든 작업을 손으로 옮기는데 힘도 많이들고 사람도 많이 필요 할것 같음. 달궈서 가공한 반제품을 자연 냉각 시키는데 그열을 원재료 예열용으로 쓰면 어떨까 함.. 돈 많이 벌어서 좋은 시설에서 작업했으면 좋겠네요. 애국

  • @alperrin9310
    @alperrin9310 Жыл бұрын

    "Sir? We need a new carrier to transport the nuts and bolts." "Aw, just cut an old barrel in half. That'll work." And it does! Cool.

  • @TomokosEnterprize

    @TomokosEnterprize

    Жыл бұрын

    It has to have the holes flame burnt/cut as a drilled or sawn hole will tend to start tearing far sooner.

  • @Triffid96
    @Triffid96 Жыл бұрын

    >Working with overhead lifting equipment without hard hats. >Working with open face ovens without face shields. Because what could possibly go wrong, right? >Wearing cotton face masks just for... reasons, you know.

  • @KlausL300

    @KlausL300

    Жыл бұрын

    I was thinking the same thing

  • @Chip_in

    @Chip_in

    Жыл бұрын

    I'm not mad about it ⛳

  • @userbill3236

    @userbill3236

    Жыл бұрын

    this is slavery. freedom peoples should not work like this. terrible env, low eff., old equipment s.

  • @ford1548
    @ford1548 Жыл бұрын

    Why music? When I watch these types of videos or wood turnings, I like to hear the sound of the tools and machines, not music!

  • @user-xy4xr2fu8g
    @user-xy4xr2fu8g Жыл бұрын

    중소기업의 무궁한 발전을 기원합니다! 안전사고 예방의 기본 원칙! 안전장구 착용을 생활화 합시다!

  • @TheyForcedMyHandLE
    @TheyForcedMyHandLE Жыл бұрын

    Nice video. One suggestion would be to turn the music down a bit. I reckon that people that watch manufacturing videos are more interested in the process noises than the music.

  • @jacobbranker159
    @jacobbranker159 Жыл бұрын

    Outstanding video. I use some of these larger nuts (for 1-1/4 size rod) and It's great to see exactly how they're made. Thanks for sharing

  • @o0o-jd-o0o95

    @o0o-jd-o0o95

    Жыл бұрын

    that's what she said

  • @DMPB-fi2ir
    @DMPB-fi2ir Жыл бұрын

    the slugs they are hitting in the forge are not the same small slugs they show cutting off , they mixed different operation lines in video

  • @IsleOfFeldspar
    @IsleOfFeldspar Жыл бұрын

    I understand the reason for rounding over the edges on bolt heads and nuts but it’s sometimes overdone. I’d rather have a very slight roundover for better grip even if it limits off-angle driving.

  • @benwherlock9869
    @benwherlock9869 Жыл бұрын

    It's nice to see the nuts and bolts of the operation! 😁

  • @user-lf3jp9gf7d

    @user-lf3jp9gf7d

    8 ай бұрын

    부산 사상구 감전동에 있는곳이네요~

  • @paulocesarhenriquesmachado3135
    @paulocesarhenriquesmachado313511 ай бұрын

    Que Engenharia maravilhosa estão de parabéns

  • @user-gk7zx2ks5h
    @user-gk7zx2ks5h9 ай бұрын

    Трудоемкий процесс.Интересное видео.Благодарю!. It's nice to see the nuts and bolts of the operation! .

  • @Kineon_
    @Kineon_ Жыл бұрын

    i don't know who has the more exciting job at 5:40. the guy that is handing over the parts or stamping guy. tough decision man, both so fulfilling

  • @eltonbaldwin6680
    @eltonbaldwin6680 Жыл бұрын

    Love the video, cool to see how those are made. However osha would have a field day in that place.

  • @user-dm9zr9ud7p
    @user-dm9zr9ud7p Жыл бұрын

    Трудоемкий процесс.Интересное видео.Благодарю!

  • @com97anche

    @com97anche

    Жыл бұрын

    Древняя технология, устаревшее оборудование, мелкие партии метиза среднего размера...

  • @victbass4792

    @victbass4792

    Жыл бұрын

    @@com97anche - согласен насчёт размера, а вот оборудование не УСТАРЕВШЕЕ, оно рабочее и соответствует выполняемой работе и требуемому качеству. Для самолетов конечно гайки не поточишь здесь...

  • @com97anche

    @com97anche

    Жыл бұрын

    @@victbass4792 Просмотри еще раз... Единственно что там более-менее - револьверный (с кнопочками ПУ). Вообще-то для этого в СССР стояли автоматические линии. А такие мелкие партии метиза производились на вспомогательных производствах, примерно на таких же станках - 50 ЛЕТ НАЗАД!

  • @guffych1103

    @guffych1103

    Жыл бұрын

    @@victbass4792 Это скорее всего для всяких мостов и других металлоконструкций, там не требуется очень высокая точность. насчет оборудования соласен, оно выполняет свою функцию и это нормально. А избыточная автоматизация тоже не есть хорошо, людям работать надо, а где им работать если 99% работы будет делать автоматика ? Да и слишком дорого будет стоить такая автоматика.

  • @user-gd6gs8po2x

    @user-gd6gs8po2x

    Жыл бұрын

    @@victbass4792 Паровоз тоже выполняет свою работу. И "Запорожец" едет...

  • @robertmceuen3630
    @robertmceuen3630 Жыл бұрын

    It's interesting how threads are "rolled" onto bolts, but cut into nuts.

  • @Sickmonkey3

    @Sickmonkey3

    Жыл бұрын

    Easier access to the surface means you can apply more force in a specific manner. Rolling external threads it is more efficient because you lose less material and can make more bolts with the same amount of stock. Truly manufacturing has become a game of stacking efficiencies.

  • @robertmceuen3630

    @robertmceuen3630

    Жыл бұрын

    @@Sickmonkey3 Rolling threads also is much stronger than cutting them on a lathe.

  • @Sickmonkey3

    @Sickmonkey3

    Жыл бұрын

    @@robertmceuen3630 I've heard that before from my old beard predecessors but I haven't come across actual data for that claim.

  • @robertmceuen3630

    @robertmceuen3630

    Жыл бұрын

    @@Sickmonkey3 Ha. I guess I am an old beard without the beard. Rolling the threads instead of cutting them is akin to forging. Cutting interrupts the grain of the steel. My opinion of course. Appriciate you responses. Good to see folks interested in the same as me.

  • @adnanshaukat2656
    @adnanshaukat2656 Жыл бұрын

    Very interesting informative video, Loved it all the way, beautiful background music.. All the very best regards and Love from Pakistan.. ❤❤❤

  • @jgrosch94709

    @jgrosch94709

    Жыл бұрын

    The music at the 7 minute mark is Still Life by Adrian Berenguer

  • @claytonsimplot9554
    @claytonsimplot9554 Жыл бұрын

    How many rips in the barrel before they get replaced,14:30 and is he putting in a center hole at 16:00?

  • @lilblackduc7312
    @lilblackduc7312 Жыл бұрын

    Very good! Thank you...🇺🇸 😎👍☕

  • @greenlover247
    @greenlover247 Жыл бұрын

    Great camera work 😀

  • @hootinouts
    @hootinouts5 ай бұрын

    This is so satisfying to watch. I was a machinist by trade so I fully appreciate all this.

  • @vitalpellet
    @vitalpellet Жыл бұрын

    a great factory thanks for the video

  • @stacksmalacks8826
    @stacksmalacks8826 Жыл бұрын

    The music ruins it but its a very fascinating video. I would have loved to only hear the sounds of the machinery and work.

  • @user-rq7sz4oo2e
    @user-rq7sz4oo2e Жыл бұрын

    Does South Korea still produce in such all-era factories? It's like looking at a factory 50 years ago.

  • @dudeonbike800

    @dudeonbike800

    6 ай бұрын

    Most of that equipment was probably sold off from American factories 50 years ago and shipped abroad.

  • @Shreki_of_Universe
    @Shreki_of_Universe Жыл бұрын

    CNC로 하는거랑 탭드릴로 하는거랑 차이가 뭔가요?

  • @user-fs9vn2zt2w
    @user-fs9vn2zt2w Жыл бұрын

    Jh테크가 제 첫 직장이라 감회가 새롭네요 노병만 반장님도 보고싶고 ㅎㅎ

  • @yaryafo4
    @yaryafo4 Жыл бұрын

    nice :)) thanks 4 video, how to do that?

  • @kamilZ2
    @kamilZ2 Жыл бұрын

    & t=14:26 proof that several accidents did happen in this factory. Maybe welding or inserting two flat rings to barrel can prevent this. Anyway, respect for people doing real work.

  • @jcmee91
    @jcmee91 Жыл бұрын

    Seeing these after playing Ratchet and Clank hits differently lol. I need to find some markets that take these instead of cash.

  • @lm-usmc
    @lm-usmc Жыл бұрын

    Good, honest living. Great job!

  • @pr1sm55
    @pr1sm55 Жыл бұрын

    12:50 makes me want to play Frostpunk... eerie feeling to it with the music playing.

  • @slabslayer258
    @slabslayer258 Жыл бұрын

    I could use just the nut blank with no threads , I use them for my jugs/noodles fishing they fit neatly on the end of my PVC pipe and stay well organized, I use the nut for my anchor to hold my jug/noodle stationary . But seeing as they are 13 dollars a nut in my area if I don’t find them used from a local mill doing a shut down and changing out things I can’t get none

  • @ZygmuntKiliszewski
    @ZygmuntKiliszewski Жыл бұрын

    An interesting process for the production of large-sized hex and hex head nuts and bolts. This specific copper hammer is for display, but if it's effective, it's in its place in production. The process of upsetting steel is also interesting, greetings 😀.

  • @ZygmuntKiliszewski

    @ZygmuntKiliszewski

    Жыл бұрын

    Thank you for the many likes 😀.

  • @huyked

    @huyked

    Жыл бұрын

    16:12 Yeah, that copper hammer was interesting. I wonder what the purpose is for? Perhaps not to mar the steel as I suspect copper being softer? Softer and less impact on the human using it? No spark? Interesting.

  • @frischerfisch2528

    @frischerfisch2528

    Жыл бұрын

    I was wondering too. But after seeing the next step, I realized what he was doing. He is setting a centering point on the other end of the bolt, to center the bolt in the lathe.

  • @huyked

    @huyked

    Жыл бұрын

    @@frischerfisch2528 Hi. Oh, I understand the center point for the lathe. I was just curious why use a copper hammer instead of a steel hammer. That's all.

  • @baggismtoday

    @baggismtoday

    Жыл бұрын

    @@huyked Copper hammers are commonly used when a non-marking hammer is required but hide or plastic isn't heavy enough.

  • @sysghost
    @sysghost Жыл бұрын

    Holy moly! That's nuts!

  • @dl2818
    @dl281810 ай бұрын

    Бочки прям топ. Мне интересно сколько раз они рвались и содержимое падало на сотрудников...

  • @thetazva
    @thetazva Жыл бұрын

    Could do without the background music, the machines are music enough!!

  • @samrichards8251
    @samrichards8251 Жыл бұрын

    Imagine some of those guys probably do the same job 8 hours a day for 30 years.

  • @davidmcguerty8405
    @davidmcguerty8405 Жыл бұрын

    Once those violins kick in, you know some serious manufacturing is being done....

  • @Lone_Star_Proud
    @Lone_Star_Proud10 ай бұрын

    Why the music? The natural noise of the manufacturing process is all you need.

  • @aversany
    @aversany Жыл бұрын

    This video reminds me of having made steel bolts and nuts with a lathe in 1978.

  • @no-or-man7000
    @no-or-man7000 Жыл бұрын

    I am surprised by how much human labour is used instead of robots and automatic machines. A lot of it is repetitive and could easily be mechanized.

  • @yvandelaserge7435
    @yvandelaserge7435 Жыл бұрын

    I see that water is poured over the white-hot pieces of round metal when they are forged into hexagonal parts. Why doesn't this produce a big cloud of steam?

  • @briananders323
    @briananders323 Жыл бұрын

    Thank you for the video, but I already know the process of having big nuts. 😊

  • @1DesertPirate
    @1DesertPirate Жыл бұрын

    I love videos like this, but this one makes me wonder if creating the steel and then forming it into 1" or so rods and then cutting the rods and once again melting those cut pieces so as to make big hex nuts could not be made with only one melting. I also like how each nut is tested on a threaded rod, something I know is not done for the small size nuts and bolts I buy, some of which simply do not thread properly.

  • @jakeharris9075

    @jakeharris9075

    Жыл бұрын

    So from a steel mill (with a rolling mill) you can get bar stock, billets, rod (like this), sheet, plate and rebar. With those, you can make thousands of things. They just don’t make enough of these to put the factory near the steel mill to have hot rod ready, and it’s not efficient for this factory to make their own rods.

  • @concreteblockmakingmachine

    @concreteblockmakingmachine

    Жыл бұрын

    yes right. sometimes they are not thread properly. when I need one I always buy two!

  • @teebosaurusyou

    @teebosaurusyou

    Жыл бұрын

    What country is making the low quality product?

  • @1DesertPirate

    @1DesertPirate

    Жыл бұрын

    @@teebosaurusyou, I don't know where exactly. We're talking ACE Hardware and Home Depot, so my guess would be China.

  • @professorg8383

    @professorg8383

    Жыл бұрын

    @@jakeharris9075 There's a lot more to this than meets the eye. The metallurgical properties are very important to making nuts and bolts that can meet the specifications for strength. There is a big difference between "melted steel" and steel formed when it is red hot. In a rod mill, they start with molten steel cast into billets. Typically these are square shapes formed anywhere from about 6 inch square to somewhat larger or smaller. But these are cast, and formed directly from molten steel. The billets then get reheated to red hot and are "rolled", meaning that they are stretched, elongated and compressed under shaping rollers using high pressures. The rolling process is key because it aligns the molecules within the steel, which greatly improves the overall strength. This is a continuous process and a 20 foot by 6" billet will be squeezed down to form the round bar you see in the video. As the billet gets squeezed down and shaped it becomes longer, so at the final stages, that round rod is flying through the machinery at high speed, while the billet may still be in its original shape and moving much more slowly. It's pretty amazing to watch this red hot "spaghetti" zooming along a long roller track. In some cases that rod may be coiled up, but in this size they are usually sawed off to length as they are moving down the line. Once in this rod shape, they are often heat treated to adjust the hardness and other properties. Also very critical is the exact formulation of the molten steel with different alloys. Very small fractional percentages of various metal alloys will make a huge difference in the metallurgical properties. (Steel is not a generic material) As the rods are cut into slugs, reheated and forged into the basic shape, the temperatures and amount of displacement in the forge, are all important variables that add up to the final metallurgical properties. As the threads are cut, a form of "cold forming" takes place, which also contributes to the final properties. The process itself is highly engineered to achieve the final desired properties that meet the specifications. Again, much more going on here than meets the eye. You can make nut that look just like this, but I wouldn't trust them on a big structure. You can find videos of Indian, Pakistani and other countries described as "How nuts are made", but they look nothing like the process you see here. Typically, they are some little "mom and pop" shop using chucks of rebar or junk steel. They heat it up in a very much uncontrolled fashion and then get handed to the next guy who stamps it in a big hammer forge. Then they cut the threads by hand. The trouble is that side by side, you probably can't see any difference. But one is a real, high specification nut and the other is a piece of shit!! 4 or 5 guys working in one of these little shops can probably make several hundred or more nuts in a day. But if you want to buy the high grade 2" nut produced in this video, you'll pay around $30 each. Those 4 or 5 guys combined don't even make $30 together for a long day's labor. And their processing costs are some gas to fire their small reheat furnace, some scrap steel and some 100 year old forge they bought at scrap prices. So I think you get the picture. The little shop probably makes a nut for 50 cents, maybe a dollar, but passing it off as the real thing has a huge profit margin. If you are doing some little shelving project using 1/4 -20, grade 2 bolts, you probably wouldn't know the difference. But imagine putting a bridge or building together with this cheap shit!!! And in big lots, there are millions of dollars to be made selling the low quality, counterfeit fasteners. It's a serious problem. Ironically, in their home countries, they use this cheap, sub-standard shit every day. We really shouldn't allow these third world countries to even participate in this market. But because of the money involved, somebody would find a way to cheat the system. With many large contracts today, the contractor may be assigned to supply the fasteners and some dumb ass bean counters who are supposed to watch it, may never catch it. Well engineered projects must have measures in place to ensure the quality of the materials meet the specifications. So, in answer to your question, you don't want to shortcut the processes involved without fully understanding the implications. That is essentially what these third world shops do. The Koreans, (South), have some excellent engineers and large industrial processes. Most of what they learned and the technologies they use, came from Japan. Koreans are very good at steelmaking and have good quality control. But they have some people in business who are no beyond looking for easy profits. Not so long ago, some Chinese steelmakers were shipping cheap Chinese steel to Korea to essentially be rebranded, as a way to get around tariffs on some steel products. I have little doubt that some very large steel consumers may have been involved in the ruse or at a minimum. looked the other way. Steel can be pretty forgiving and it's an inherently very strong material. But certain applications rely on the engineered material properties being what they are supposed to be. Years ago, many things were overbuilt to a large degree. That made sense when the materials used were not precisely made. But in modern times, designs take advantage of the very specific material science and the properties associated with them. The very high performing materials need to be made to exacting specifications. But by using these, the total amount of material can be much less. Lots of advantages to using less of very high performing materials. But the materials need to meet the specs or the design may be compromised. Critical structures are still over engineered, but to a much lesser degree than they once were. Modern engineering tries to build redundancy into designs and avoid single point failures. But assemble a bridge or building with substandard fasteners and you can create multiple failure points that may well go unnoticed.

  • @davidtwining4059
    @davidtwining4059 Жыл бұрын

    I love watching Korean factory videos with very hard working people.

  • @nialldaly7108

    @nialldaly7108

    Жыл бұрын

    Yes but using 1/2 tar barrels to lift such weight without any strengthners where the lifting holes are is mad. I see one such barrell which had torn thru and still in use with new holes, Also the guys moving the cranes about are walking over obsticles as they work. Really safety needs to be improved a bit. A tidy of the floor, Proper containers not tar barrels, and I see one person walking on top of rounded steel at height. It wouldnt cost an aufuff lot to make the workplace a whole pile safer, while still using the same procedures.... Just safer

  • @Rihardololz

    @Rihardololz

    Жыл бұрын

    @@nialldaly7108 i see your point but theirs something else to it, my guess is that method is more convenient?

  • @boelensds
    @boelensds Жыл бұрын

    Great bold made with broken tap. must be 100% quality

  • @user-lj3ie1de6l
    @user-lj3ie1de6l8 ай бұрын

    Бочки в качестве тары на современном производстве это нечто.

  • @djbillye4943
    @djbillye4943 Жыл бұрын

    when its made in Korea,you know its QUALITY

  • @user-kq9fh3oj4g
    @user-kq9fh3oj4g Жыл бұрын

    주당 69시간씩 일 하는 자랑 스러운 대한민국 주당 120시간 일시키는게 목표인 대통령. 멋지다

  • @SebastianBlix
    @SebastianBlix Жыл бұрын

    I enjoy watchng these videos but dang does that look like a crazy dangerous place to work.

  • @Sickmonkey3
    @Sickmonkey3 Жыл бұрын

    Loved the production run! I hope my Korean brothers in the craft are staying safe with their steel toed boots!

  • @realemonful

    @realemonful

    Жыл бұрын

    It just goes to show that the rest of the world knows how to work safely "without" all that safety gear as the North American dummies do lol

  • @DaKRUSH

    @DaKRUSH

    Жыл бұрын

    @@realemonful a lot of money is made in keeping people “safe”

  • @Sickmonkey3

    @Sickmonkey3

    Жыл бұрын

    @@realemonful my time in Korea says that the chaebols don't really give a shit about safety and accidents do happen to these men and they are basically maimed for life... I literally watched a man lose his left leg from the knee down in front of me when a stock rack finally cracked out.

  • @user-bq8he2xt2w
    @user-bq8he2xt2w Жыл бұрын

    7:32 Почему одни гайки нарезают метчиком,а другие на ЧПУ?😲

  • @mayurireddy8196
    @mayurireddy819619 күн бұрын

    Amazing process of making hex nuts and bolts

  • @desinfector
    @desinfector Жыл бұрын

    what would they do without these old oil barrels?

  • @PavelKralKafeman
    @PavelKralKafeman Жыл бұрын

    I would never have thought that the bars were cut with a saw. I thought she was cutting herself with scissors. The cost of operating the saw must be at least 10 times higher than the cost of dividing the material by cutting with scissors.

  • @DenisIMMORTAL
    @DenisIMMORTAL Жыл бұрын

    Я реально залип на процесс и досмотрел до конца

  • @chrismowat6519
    @chrismowat6519 Жыл бұрын

    This is where Automation makes perfect sense. There is simply too much handling of each piece over and over again. Even just to put a little stamp on each nut makes no sense when it could have been stamped when the nut/hex was first formed. The steel shot cleaning wouldn't have adversely affected any stamp marks. There is just too much repetitive manual handling that could easily be eliminated with the proper machinery. It would still require humans to maintain the equipment so few would lose jobs in the long run but the automation would make these nuts much faster and more accurately. I say the latter after watching the Threading which was often on an angle (not perpendicular to the nut face).

  • @yak-machining

    @yak-machining

    Жыл бұрын

    Yeah, it also wondered me that they still use a manual lathe instead of a more faster cnc machine

  • @jessiepooch

    @jessiepooch

    Жыл бұрын

    Really? Genius.

  • @sourcecode6467
    @sourcecode6467 Жыл бұрын

    I'm sure the whole process could be completely automated on a modern production line, though it's nice that this older production line is providing employment for the community

  • @professorg8383

    @professorg8383

    Жыл бұрын

    Parts of the process yes and you can see a little bit of that here. But as someone who has spent a career in automation, the limiting factor tends to be a process step that takes the most time to accomplish. There are several of those time consuming steps here. Two very common ones that are limiting are heating and cooling. Time is an important factor in achieving the right metallurgical properties. There's a lot that goes into making the bar stock, so those processes are best treated as their own process and using pre-made bar stock as a raw material. Heating and cooling cycles lend themselves to batch processing rather than a serial step in a larger process. Another such step is the shot tumbling, which takes time to do. There could be some other ways to accomplish this, but it does tend to lend itself to efficient batch processing. In this particular instance, some gains could be achieved with automated handling. Not necessarily a time saver, but probably a labor reduction and an improvement in safety. Some of the steps here are their own process and wouldn't link up well in a serial fashion.

  • @Mike__B
    @Mike__B Жыл бұрын

    Super cool, I was guessing they were using induction heaters to get the material up to temp in a short amount of time and then seeing when they made the bolts pretty much confirmed that.

  • @yourface3154

    @yourface3154

    Жыл бұрын

    Have you ever seen the back of a twenty dollar bill?

  • @_Dwarkin
    @_Dwarkin Жыл бұрын

    What about hardening? I wonder what class of nuts and bolts they did, it seems it was not more than 5.8 And what about galvanization?

  • @stuegg7554
    @stuegg7554 Жыл бұрын

    Man this video was totally nuts👍

  • @edwardschwenk3100
    @edwardschwenk31008 ай бұрын

    At 6:24 Isn't there a smarter, and more streamlined way to do the threading? Also, a couple of those taps looked pretty beat up. 😉

  • @MyScreenNameIsTroubledOne
    @MyScreenNameIsTroubledOne Жыл бұрын

    Pretty sure I seen this factory on a graphite bar making video a while back too. Looks exactly the same at least.

  • @onesiogomes1431
    @onesiogomes1431 Жыл бұрын

    Óleo solúvel a base de água, é muito bom para retifica, para fazer roscas e serras o bom e óleo mineral

  • @nexslevell22
    @nexslevell22 Жыл бұрын

    Seharusnya pabrik seperti ini harus dibangaun di NKRI

  • @srussert28
    @srussert28 Жыл бұрын

    Holy Crap! This is Just Nuts!!!!

  • @doesntmatter3068
    @doesntmatter3068 Жыл бұрын

    Dam , these guy are doing this "The Old School Way" Need to update their equipment. Good video though.

  • @sergejusvasiljevas6943
    @sergejusvasiljevas6943 Жыл бұрын

    Красиво !!!

  • @leonidk5822

    @leonidk5822

    Жыл бұрын

    Старый советский завод в селе "хуевокукуево" во сто раз более красивый и технологичный.

  • @raynerfpv2471
    @raynerfpv2471 Жыл бұрын

    I wonder why some are tapped and others machined , Awesome video

  • @UncleJimsBand

    @UncleJimsBand

    Жыл бұрын

    Rolling threads was also shown.

  • @dudeonbike800

    @dudeonbike800

    6 ай бұрын

    The bolt threads were rolled, which is a forging process that makes much stronger threads. The nuts were "machined," or cut threads either via a tap or with the lathe. Same process of cutting away the valleys though.

  • @rogerdildeau7507
    @rogerdildeau7507 Жыл бұрын

    Very interesting!

  • @TheStuffMade
    @TheStuffMade Жыл бұрын

    Very interesting, just a shame there is music on many of these videos.

  • @jamesraymond1158
    @jamesraymond115810 ай бұрын

    Wonderful. What is their main use?

  • @TheMightyDevil
    @TheMightyDevil Жыл бұрын

    Very fun to watch and instructive. Although, it seems like a health and safety inspector's nightmare video.

  • @doughaynes1048

    @doughaynes1048

    Жыл бұрын

    Being an ex safety officer in the modern world this plant would be shut down , there are hundreds of safety breaches .

  • @MrDemonKing21
    @MrDemonKing21 Жыл бұрын

    Man... I get nervous power tapping a 3/8 inch or even 1/2 inch... so much so I rarely power tap at all. I just use a Jacobs Chuck and hand tighten the tap in the chuck, start it, then loosen the chuck, and hand tap it with a crescent wrench or a tap handle. Never mind these guys power tapping everything from a 1 inch to 2 inch I.D Hex Nut. I can just imagine the SNAP sound of one of them breaking and the sinking feeling of "DAMMIT!" when that happens.

  • @TheCaesar32
    @TheCaesar32 Жыл бұрын

    They went in as 1- and 3/4-inch solid bar and come out as 4-inch nuts give or take? I must have missed something?!

  • @rbhxtd4413
    @rbhxtd4413 Жыл бұрын

    Северная Корея судя по обстановке.Перчатки и метчик это супер. Затянет и никто не поможет пока не размотает на куски медленно.Лучше без перчаток кусок кожи оторвет пальцы поломает но рука останется.У нас на заводе шестигранный пруток в станок ЧПУ и он делал такие гайки по 1000 штук в смену. Резцом нарезал сам мерял и корректировал оператор тока прутки в магазин ложил.Метчиком нарезать такую резьбу в массовом производстве не выгодно метчик быстро сядет. 200+- деталей и новый надо.У работников нет очков защитных от ИК лучей. Катаракта гарантирована всем после 5 лет такой работы.

  • @nike16384

    @nike16384

    Жыл бұрын

    Тоже так подумал. Много ручного труда, какие-то ржавые мятые бочки вместо контейнеров, домашние бытовые вентиляторы - особый шик..

  • @user-nb5fw2eu7t

    @user-nb5fw2eu7t

    Жыл бұрын

    На 10:20 понравилось, пластмассовый ящик, по углам проволока прикручена. Этим поднимают металлические заготовки.

  • @copystarter

    @copystarter

    Жыл бұрын

    да уж... мало чем отличается от пакистанских видео. пыли только поменьше. А на ТБ и корейцы забили. Тащит краном рваную бочку кг на 100+ и ноги под неё суёт в кроссах. точно пальцы на ногах лишние. Где обувь, очки, беруши (TWSы не в счёт), спецодежда? перчатки... это надо показывать у нас на заводе в качестве примера "как не надо делать"

  • @jamessv5020
    @jamessv5020 Жыл бұрын

    @KingProcess -- do you have a version of the video without background music?

  • @chuchuruss
    @chuchuruss Жыл бұрын

    대학교 시험기간 입니다. 너무 재미있습니다.

  • @chadmiller2175
    @chadmiller217510 ай бұрын

    16:00 So what's the point of those little taps? Doesn't appear to be using much force, does it even do anything?

  • @miguelisturiz8936
    @miguelisturiz8936 Жыл бұрын

    What's that tool that looks like a Cyclop for?

  • @sunshadow7XK
    @sunshadow7XK Жыл бұрын

    Mixing bolts during chrome makes me wonder if there's heat number control going on.

  • @executive
    @executive Жыл бұрын

    wow they machine each bolt manually by hand

  • @dopihead
    @dopihead Жыл бұрын

    Does anyone know generally how long a tap will last you when making production like this? Just curious

  • @Dave-thorfinn

    @Dave-thorfinn

    Жыл бұрын

    The machine shop I worked at had us use a go/no go gauge when we would tap or thread anything. We will go get a new tap or die when the go gauge would work. Judging by some of those having missing teeth I would say they don't change them too often but who knows you may not show every step of the way in this video

  • @erinbrew9675

    @erinbrew9675

    Жыл бұрын

    I used to sell taps. Something that big (over 1" in diameter) would get dull after doing hundreds of parts, maybe one thousand. However, the taps can be resharpened. This is old technology. These days maufacturers use CNC machines and carbide thread mills of roll taps (cold forming).

  • @laurareiser9552

    @laurareiser9552

    Жыл бұрын

    @@erinbrew9675 why do they even run their taps so slow? Would they get dull so much faster when you run them faster?

  • @concreteblockmakingmachine

    @concreteblockmakingmachine

    Жыл бұрын

    @@erinbrew9675 i didnt know that. thanks

  • @erinbrew9675

    @erinbrew9675

    Жыл бұрын

    @@laurareiser9552 high speed steel must be run at much slower RPM's than carbide. Yes, if you ran them faster, they would burn the cutting edge. The surface feet per minute is constant and just looks skower on larger taps.

  • @a000007653ify
    @a000007653ify Жыл бұрын

    저희 회사랑 거래하는 업체입니다. 이런 영상도 촬영 했었네요 ㅎㅎ 신기합니다.

  • @richardwills7768
    @richardwills7768 Жыл бұрын

    This answers the question of which cane first, the nut or the bolt...

  • @user-ew6be2cw5z
    @user-ew6be2cw5z Жыл бұрын

    знаменитые японские роботы

  • @adams8407
    @adams8407 Жыл бұрын

    The speed of the work is productive without being destructive to the workers. The tools are the proper ones for the tasks. In America these jobs would not exist.

  • @brucemartini2288
    @brucemartini228811 ай бұрын

    I'd like to have a few of those

  • @BuckingHorse-Bull
    @BuckingHorse-Bull Жыл бұрын

    is their a version without music. you dont need to add music if you have natural sounds from the video

  • @edinaldotavares7506
    @edinaldotavares750611 ай бұрын

    Forjaria e fundição e usinagem... Sou brasileira e trabalho muito aqui na Dana forjado conhecida Nakata!!

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