"The Famous Rzr" 800 Top End Rebuild

This Rzr 800 needed some much needed love all over. Started out by doing the 10.25:1 Wiseco Pistons and Rebuilt the head. Also went through the whole exhaust to seal it up and flow as it should. Everything turned out great and cant wait to see how it runs on the trials now.

Пікірлер: 50

  • @richardallen8575
    @richardallen8575 Жыл бұрын

    another excellent detailed video. Thanks so much.

  • @doublek441
    @doublek4416 жыл бұрын

    Great Video and great work.

  • @rayf982
    @rayf9824 жыл бұрын

    Nice video, keeping it clean. Good work:-)

  • @markminyard4874
    @markminyard48746 жыл бұрын

    Very good video, can't wait to see him in it. Do you use a stone hone or bead hone on the cylinders, and also on the exhaust studs is it OK to use brass nuts? I am waiting until winter and I'm going to do the top end on the arctic cat 700 mudpro of my wife's. It smokes under throttle, so I am just going to freshen it up . again great video

  • @NotJustAnotherCody
    @NotJustAnotherCody6 жыл бұрын

    Hay bud do you happen to know off the top of your head which one of your videos show you actually showing you seat the valves thank you

  • @thatruthhurts1670
    @thatruthhurts16706 жыл бұрын

    I got a grizzly 660 and it’s got a tapping coming from it been like that for 2 yrs is it time for a complete overhaul

  • @elijahs4wheeling421
    @elijahs4wheeling4216 жыл бұрын

    Holy crap what the hell did Nathan do to it 😂 good job on the rebuild

  • @Will.GM11
    @Will.GM116 жыл бұрын

    I have a 2003 Suzuki eiger 400. Do you have any suggestions on what I can do to it. I'm trying to slowly make into a mud bike.

  • @3ToeCustoms
    @3ToeCustoms4 жыл бұрын

    did you use new head bolts?

  • @selaoutdoors2164
    @selaoutdoors21643 жыл бұрын

    Did you have to lap your valves? Thinking about reworking my top end and was curious.

  • @nathanmancilla2803
    @nathanmancilla28036 жыл бұрын

    U just created a even better of a beast

  • @markminyard4874

    @markminyard4874

    6 жыл бұрын

    Can't wait to see it in action buddy

  • @355east3
    @355east35 жыл бұрын

    In the process of rebuilding my 2002 sportsman with a 850 motor like this, is it a real pain to put those inner wrist pin c clips when your putting the cylinder back together?

  • @Solitude313

    @Solitude313

    5 жыл бұрын

    Im not sure I have never done it because there is no need. Just put the Inners in ahead of time. Not much room to work with once the pins are in.

  • @daveestes4330
    @daveestes43305 жыл бұрын

    when using the same cylinders do you hone it or use it as is

  • @Solitude313

    @Solitude313

    5 жыл бұрын

    It just depends on the condition, always try to Hone if not Bore it out.

  • @djnemesis82pluss1877
    @djnemesis82pluss18775 жыл бұрын

    U ever done a top end on a rzr1k with the engine on the bike like that ? I’m thinking about attempting it I’m just worried about getting the pistons in the cylinder without breaking multiple sets of rings. Thought about putting pistons in and then connection them to the rods like u did but u didn’t show much of a pain in the ass it was lol

  • @Solitude313

    @Solitude313

    5 жыл бұрын

    I actually havent but it's the same style so yes you could. With those cut outs it's super easy to compress the rings and unless you just do something completely wrong you wont break the rings.

  • @djnemesis82pluss1877

    @djnemesis82pluss1877

    5 жыл бұрын

    SolitudeCustoms so u think it would be possible to do it the same way on the 1k? I’m thinking about trying it on my 900 first since it’s easier to get to the motor cause bed comes right off and it’s fucked up toooo lol

  • @JosephL6174
    @JosephL61745 жыл бұрын

    What was the cost in material for the overhaul?

  • @Solitude313

    @Solitude313

    5 жыл бұрын

    $700 or so.

  • @ThompsonOffroadProductions
    @ThompsonOffroadProductions6 жыл бұрын

    How many miles or hours did the engine have on it?

  • @Solitude313

    @Solitude313

    6 жыл бұрын

    It was something like 400 hours

  • @wrenchology922
    @wrenchology9225 жыл бұрын

    Was the big bore a noticeable improvement?

  • @Solitude313

    @Solitude313

    5 жыл бұрын

    I'm not sure, I actually never drove it haha. This is not a big bore though, it was stock compression. Just a freshen up.

  • @TIGHTWAD4OFFROAD
    @TIGHTWAD4OFFROAD5 жыл бұрын

    hi i have a 2008 rzr 800 with a blowen motor hole in case and cylinder destroyed whats the most affordable place to find a replacement motor thanks for the inforative videos

  • @Solitude313

    @Solitude313

    5 жыл бұрын

    Second Chance Rzr Parts usually has some good stuff. I would probably start there and then start searching Facebook.

  • @wrenchology922

    @wrenchology922

    5 жыл бұрын

    Contact ground thumping motors john always has motors available

  • @pcmcobra
    @pcmcobra6 жыл бұрын

    what was compression after new parts?

  • @Solitude313

    @Solitude313

    6 жыл бұрын

    Around 155-160

  • @obspowerstroke1864
    @obspowerstroke18644 жыл бұрын

    I have a 2008 rzr 800 and am rebuilding my top end and found a wiseco piston kit and is a 10:2:1 compression ratio and a 76:50 stroke and 80 mm bore is this the oem size and compression ratio or is there any numbers on my engine that will tell me the specs ?

  • @Solitude313

    @Solitude313

    4 жыл бұрын

    It's an 80mm bore. I always run the 11:1 on everything if I'm replacing. The H.O. and Rzr S all use 11:1.

  • @obspowerstroke1864

    @obspowerstroke1864

    4 жыл бұрын

    SolitudeCustoms ok do I need to do anything special ? Like higher octane fuel ect

  • @Solitude313

    @Solitude313

    4 жыл бұрын

    Nothing special really. I try to run 91 in mine. Especially the X2

  • @noah2016999
    @noah20169994 жыл бұрын

    How many miles were on the unit when you had to do this?

  • @Solitude313

    @Solitude313

    4 жыл бұрын

    Alot. Over 3k I think. It wasn't mine though

  • @ryanharker131
    @ryanharker1315 жыл бұрын

    Do you need to worry about top dead centre doing top end rebuild

  • @djnemesis82pluss1877

    @djnemesis82pluss1877

    5 жыл бұрын

    Ryan Harker anytime u are pulling the head or messing with the camshaft u will need to set the timing. So yes

  • @captjamey
    @captjamey6 жыл бұрын

    How can I get in touch with you about some work

  • @Solitude313

    @Solitude313

    6 жыл бұрын

    I have a Facebook Group. Solitude Customs

  • @captjamey

    @captjamey

    6 жыл бұрын

    SolitudeCustoms thank you

  • @hellcatredeye-g6582
    @hellcatredeye-g65823 жыл бұрын

    Looks possibly it was in water

  • @skidoorulz4914
    @skidoorulz49145 жыл бұрын

    Wow whoever owns that sure doesn't know what the word maintenance means

  • @h20offroad27
    @h20offroad275 жыл бұрын

    Aint that nate kid like 15 16? Needs to start caring about maintenance

  • @jasim1234567890
    @jasim12345678904 жыл бұрын

    everyone installs the pistons and never show how they do it.

  • @Solitude313

    @Solitude313

    4 жыл бұрын

    I really take my time and it's not always that easy. There only one goal and that's to get the rings into the cylinder

  • @jasim1234567890

    @jasim1234567890

    4 жыл бұрын

    SolitudeCustoms I just want to see the process of getting the piston rings inside the Cylinder

  • @jasim1234567890

    @jasim1234567890

    4 жыл бұрын

    SolitudeCustoms like for instance if you use a specialized tool

  • @Solitude313

    @Solitude313

    4 жыл бұрын

    @@jasim1234567890 Nope, just the feel of my fingers

  • @chudin4767
    @chudin47675 жыл бұрын

    Pos....wow. Total lack of maintenance