Tally Ho Capstan Project: Turning Custom Bronze Hardware on the Metal Lathe
Tally Ho Capstan Project: Turning Custom Bronze Hardware on the Metal Lathe
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Пікірлер: 286
The difference between a person that's good at something, and a person that's great at something is their willingness to do and complete the mundane tasks with the same concern for quality as the things that are exciting and challenging. This is why you and your channel are always top notch. I surely appreciate the effort it takes to bring us this content!
Friday morning. Big cup of coffee. Cat asleep on the desktop. And, most importantly, a new video from Keith. Thanks for a great video. It's truly appreciated.
@peterhobson3262
25 күн бұрын
Similar situation. Cup of tea (Russian Caravan, cream, no sugar). Cat sleeping on the printer. Watching Kieth knock out bolts and pins. Enjoyment.
@SiqueScarface
25 күн бұрын
Tea. German turnip (Kohlrabi). And lunchtime.
@uowebfoot
25 күн бұрын
Not that great really. Kinda boring video TBH. Keith can do better. Feel like he's dragging this project out.
@aserta
25 күн бұрын
Aye. Life's good.
@Hoaxer51
25 күн бұрын
@@uowebfoot, I think he learned this from that abomb guy, stretch every job out for all its worth. Keith isn’t nearly as bad but he used to get a lot of work into every video.
Yes!! Thank you for helping Leo and being part of the inspirational story of bring Tally Ho back to life.
Thank You for helping Leo.
Custom is the real blessing even the mundane bolt tally ho is a one off blessing deserving of your custom craftsmanship. God bless you sir.
@alnov91
25 күн бұрын
❤make an extra screw, etch your logo and tally ho on it and auction it. I pay $50. ❤❤❤❤
For a second at the beginning there thought you were walking with a cane and thought "uh-oh, what happened?" Glad it just turned out to be today's raw material.
For a mundane job, that was really interesting. I'm loving the work you are doing on the tally ho capstan. It is amazing to watch you work with metal with the same care and precision that Leo does with wood.
Thanks for enduring the "gun-to-head" boredom of the production work needed to complete the Tally Ho capstan project. The dedication of craftsmen like you is what makes the Tally Ho project so rewarding to watch.
Mr. Rucker I do hope that you get to ride on Tally Ho for your work..
It was fascinating to watch the manufacturer of those bolts - particularly the use of the hexagonal collet to make the bolt heads!! Great work Keith!!
It's been a pleasure watching not only the building of the Tally Ho videos, but the videos of the work being done by yourself (and others) on the capstan ... it's been entertaining, inspirational and educational 👍
I'm really enjoying these videos. I'm a hand tool woodworker who started the hobby after retirement, having learned the basics of that in high school. I never was given the opportunity to see or do machining, but I am now finding it fascinating. You are a great teacher. Many thanks for your work on the Tally Ho project.
@snappingbear
25 күн бұрын
If you enjoy machining some other great channels are Keith's friend Abom79 (Adam Booth), Joe Pie, and Cutting Edge Engineering (CEE) Australia. They are all master machinists and those three cover everything manual machinist do. Adam also does some CNC machining as well
@johnpietros9439
25 күн бұрын
@@snappingbearadams channel went down hill. Videos of vacations, museum tours and mundane projects. Enjoy Keith much more
I finally got to use a lathe in high school. I felt so proud to be trusted.
To someone with no metalwork experience it’s like beautifully presented magic. Thank you.
Hugely appreciated, that although these ancillary parts/tasks are the "mundane" or "non-challenging" phase of the project for a guy with your expertise, you still take the time+trouble to explain the foundational basics (rather than leave us to find & learn it elsewhere). In this way, this project is turning into quite the holistic education for us who've not had any real-world exposure to this line of work. Not to mention the broader historical documentary value, against a time when a younger generation will only know of these parts being made on CNC equipment that's prohibitively expensive. So much so, that normal civilians will effectively have neither insight into the production processes, nor access even to realistically purchase the kind of specialty small-batch parts in question.
Some people are able to make a thriller out of opening a can of tuna. Keith is one of these but also a master machinist and then we have a little masterpiece!
Us woodworkers believe metal work is alchemy, smokin' mirrors and magic so a big thanks for the clear commentary. Good luck Keith.
Have a thumbs up and a comment, Keith. Well deserved. Feed the algorithm and support.
I have never used the collet with hexagon sides to make bolt heads. easy for sure. I like the threading tool too. I miss this kinda work. Your living the life...
Lovely work Keith. Thanks for showing your processes. Go well
I like it when you make the parts you need
Constantly amazed by the craftmanship..."mundane" or complex. Thanks Keith for the continuing education!
It never stops surprising me how so much hard-won skill is required to do something so apparently simple as some bronze bolts and pins. So you can't buy them? No sweat, we'll just make 'em. Mr. Rucker is one of an increasingly rare breed.
Thanks for taking the time to put these videos together Keith. It's great viewing
Beautiful work. I imagine this capstan sailing the seas for at least another hundred years.
Leo is one lucky guy to have such skill manifested in his behalf...
I hadn’t seen that sliding die. Very trick. Great show even for the mundane parts. Always learn new stuff. Thank you.
It's tradition.. you face it off, as is tradition.. every time somebody faces a piece of work in a lathe I say it in my head. Every time they part off a piece I say Yatzee....
@AMurph79
25 күн бұрын
Ah, a fellow Blondihacks fan I see
@GerardWassink
25 күн бұрын
Gee, wonder why… 😅
@TheUncleRuckus
25 күн бұрын
Alright Blondie 😂
@ellieprice363
25 күн бұрын
@@AMurph79Another Blondihacks fan here.
@HansWeberHimself
25 күн бұрын
You’re not alone 😂
Keith it's the little things that add up to quality work.
Love to see the thought process behind all of this
Simple but beautiful! Just bolts but the finished product looks great. Can't wait to see them hold that gypsy in place and ultimately pull up Tally Ho's anchor!
Good morning Keith from a rainy and dull Hampshire UK
@breakthroughmadeinusa9184
25 күн бұрын
Well it’s raining here in Michigan too!
@ellieprice363
25 күн бұрын
A nice bright sunny morning here in Charlotte North Carolina. Good to see this fascinating project taking shape by a master craftsman.
The smallest little parts are always the most satisfying to watch get done.
@petehillberry5564
25 күн бұрын
Would make a couple extra for a backup just in case.
so glad I discovered your channel, will come back often after you are done with the Tally-Ho project.
Superb work. It's great to watch a craftsman at work.
Always a relaxing example of competent craftsmanship Keith! Thanks for holstering that firearm! 😂
I've just got to say this has become one of my favorite channels on KZread. As a woodworker I started watching machining videos because the level of accuracy just blew my mind. I've never done any machining ever but I feel like after watching almost all of your videos I've learned a ton! You do a fantastic job explaining things so that even a woodworker like me and follow along 😆
Amazing .... great tools and jigs .... and the know how to make it all come together .... Master Craftsman .... ❤❤❤🎉🎉🎉😊😊😊 ..............
Thanks, Keith, for starting my Friday off with another fun video. (I like watching other people work!)
@brianlouishaddock4551
25 күн бұрын
As all ways Keith. A master at his work , a nice job to finish the Friday, and hopefully a slack weekend.
Always a pleasure to watch a master craftsman at work. Another great video Keith. Thanks for sharing!
Really appreciated your narration for each step along the way. I am not a machinist but could tell this would be a 'simple' and repetitive project. Your camera placement, sound levels of voice and machine, and editing were most assuredly not mundane. Great job Keith, thank you.
Kind regards from Germany Keith 👍You knocked the Thing on the Head ! With your comment...one Part is Fun, the next 20 Torture . But you can be proud on your Craftsmenship . I hope my thoughts are at least understandable.....😉Rudi👍
I’m so impressed by your work. Your ability to make what you consider mundane entertainment is impressive. I came to your channel because of Tally Ho but I’m staying 😁
I was brought up on short run production, 20 to 100 pcs out in the Silicon Valley of CA. I loved racing myself.
As usual, fascinating I've wondered how the hex heads got put on bolts in a machine shop. Obvious when you see it. Thanks Keith
Keith, I don't know anything about machining or using the equipment that you have. But I do enjoy looking over your shoulder and watching you do this work. Thank you sir!
Thought you were using a walking stick at first! Glad you’re not hurt haha
The first one is fun, after that it's just a production line. True of many things in life.
@kindablue1959
25 күн бұрын
Doing repeat work is how you perfect your skills and learn patience. A production line is when you're time pressured by someone before and after you, and you do hundreds or thousands per day for years on end.
It's so pleasant to see you at work, Keith.
@garybrenner6236
25 күн бұрын
I wonder when work will resume on the Stoker Engine.
you do the hard stuff and do it well, thxs for sharing...
Keith, you are amazing. You can make anything! I've watched all the Tally Ho Capstan videos and it's just a pleasure seeing a master at work. Thanks for taking on the project and sharing all the details. You're turning a 110-year-old capstan into a 21st-century windlass for an amazing project. I'll be following through to the finish, for sure!
Had me worried at the start there, Keith, thought you were using a cane. Good intro.
Really enjoying the Tally Ho project 👍
I’ve said it before but you are a fantastic engineer. Thank you Keith 🇬🇧
Love your work, a lot is already know to me, but always interesting to someone else have a go at it…
Wonderful to watch, thanks
Hail the algorithm! #TallyHo 😊
Another wonderfully educational video, thanks Keith 🙏
25:52 When I used to Set and Run the Automatic Screw Machines, maine punches from HSS, and A2 tool steel... a short job was 250 pieces ... :)
The hours put into this Capstan project - including the pattern making, the foundry work, the work on the power end done in the UK ... - I don't think anyone will dare calculating the cost, had this had to be paid for by the hour. This is exceptional.
Love the video. Watching you do these things brings back a lot of memories. I can almost smell the cutting oil in your shop from here!
Thank you for another great video. Cheers
Another great episode, thanks Keith. I am amazed at all the tools and equipment, big and small, he has that make all possible. Great stuff.
Quality work and a quality record of it, as usual. As ever, thanks for sharing Keith.
I appreciate your confidence, if it was me, I’d have two or three of those pieces of special stock.
Thanks for sharing Keith
Good for you kieth ,tally ho ,will have to carry standard tools 9/16th haha
I am not a machinist but I worked for a company that sold some equipment that I made some of the parts for when I had some spare time. I would set up for each step on a mini lathe and make up 50 or more pieces for each batch. Working in what would otherwise be wasted time, I would spend a few minutes here and there doing one step until I had finished that step on the whole batch. Instead of spending 3 or 4 hours out of a day to make a batch I would finish a batch in a week or two and the boss would be trying to figure out when I had done it. I just wanted to be earning my pay instead of sitting around doing nothing. It was also kind of funny to see the look on his face when he would ask me to make some parts and I could just reach over to my work station and hand them to him.
Beautiful work
I really hope you make some spares for Leo.... at least another 3 bolts to be sure if something happens he has spares since they are so custom..
Never knew about the pins…it’s like a bonus video. I really like your channel, your videos are pretty much perfect.
Centering operations that involve the tailstock always seem to have the bit wander on the surface initially. I have no doubts it self corrects and the end result is perfectly fine but seeing the bit wander like that always surprises me.
Keith is an amazingly talented machinist. Great videos. Enjoyable to watch.
awesome as Always Thankyou
I watch a lot of unreal content on youtube but this is 100% grounded, réal and the core of what matters in life. The création of things.
Such craftsmanship has gone into Tally Ho, right down to the individual bolt, that your pride really ought to outweigh that feeling of having a gun to your head. 😊 Blood, sweat and tears.
The custom hardware reminds me of getting a gift from someone that was hand made versus store bought…
If you ever wondered how to do that/ make it? That was awesome!
Loved the video. A couple of suggestions if I may. Download the MS specification (or NAS, or other). The bolts are dimensioned with tolerances. No need to measure a bolt that will not be nominal in every dimension. Do all lathe work, including the flat radii first, then mill the flats. Just do two flats when finding the mill depth. Save a few steps.
I am amazed at the amount of precision set-ups that you execute seemingly on-the-run. As a woodworker I was surprised to see that you didn’t make a couple extra bolts. I need to insure that in later production and assembly procedures if I have an “oops”, there will be a quick and easy “understudy” ready to step in. That and if such a specialty bolt should be needed in the future, you have a replacement. Just curious do you ever do that “just in case” to avoid production delays on smaller components? Far be it from me, an accident prone maker, to coach the maestro of milling. Great to see your expert workmanship and the confidence it provides.
so i found this thanks to tally ho. thought it was going to be boring. i was so wrong. it's amazing how building from a rock what you can end up with. i love watching big equipment stuff as a rule. battleship new jersey type stuff. never really thought about where all the bits come from. well right here type places. so i will be watching on. and will be pushing the sub button. thanks for turning me on with the tooling coolness. have a nice day.
Thank You for sharing your wonderful machining skills with us. Great Job!
Thanks Keith, great job.
Thanks Keith.
"Like putting a gun to my head". I suspect that Keith would want to first made the barrel.
Thanks so much for sharing your skills with us..wat a great year God gave us..watching Leo s gang n now another professional skill to make this project complete...wats next
Thank you for your great videos!
a pleasure to watch, thank you
Hi Keith, what a superb threading device you have there, I have used a standard die holder many times on my old lathe but did not know about your one till just now. The bolts look great and I am sure you left a slight radius under the hexagon to help eliminate a stress raiser point . Incidentally, your magnificent machine vice looks to be slightly rusty and here in the UK we have a product called "Kurust" which is like a milky white liquid but when brushed on rusty surfaces dries in minutes to a beautiful satin black and will preserve the item, I have used it many times on all kinds of tools. Just a thought, cheers from England, ps, Love your excellent videos .
I sympathize that it must be tedious for a master to have to do small "production" quantities, like 6 bolts or pins. But especially in this case, with Tally Ho, it seems appropriate. Every rib, plank, trunnel, knee, block (and every other part) was bespoke. Few (any?) tradesmen on this project had your level of experience, but they labored as lovingly as you did. The result is looking quite spectacular! I can't wait to see this finished and installed!
6:24 Looks like a Starrette 221, excellent choice.
Interesting video .. well done🎉
I always learn a little something from watching your various techniques. I don't think a gun at your head was necessary and I bet you did have some fun seeing the "short" production run of 2 x 6 pieces get a minute faster for each one. "You" are the Numerical Control driving the machine and each step gets better/faster...something a CNC cannot claim!
These Bolt heads would be a perfect time for Keith to add a touch mark to his production process. I haven’t seen this from him yet.
The specialty tools in your shop really make the work look easy and i know you have all of the fractions to decimal in your head.. which mine hurt.
Great Job! Go Tally Ho ]
While working in the local naval dockyard I threaded 1inch and 3/4 inch die aluminum bronze for keel bolts. It's a superb material for this application initially a tried a big die but the material seemed to creep and the die jammed so had to resort to cutting it on a lathe.
I don't know if the design can accept it but if you can radius the cut under the head of the bolt the resistance of the bolt to twist/tear the head off goes up a bunch. Most lathe cutting tools will make a very sharp corner when hand making bolts.
Thanks for Sharing. Git'r Did.
Thank you for sharing.👍