I built a small crosscut sled for a Dewalt (DWE7491RS) table saw.
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Some time ago I build a small crosscut sled for my Proxxon mini table saw. One of the best things you can add to your table saw. So I decided to make a small table saw sled for my Dewalt table saw - DWE7491RS. The design is very similar to the Proxxon saw sled. The body is made of Birch plywood and the runners from oak. The fence has a T-track slot which can be enhanced with a stop block. I also added a self-adhesive scale for better measurements. The design fits the DWE7491RS table saw. Inspired by John Heisz.
Tips:
- Use hardwood for the runners. They will expand/shrink as much due to external conditions
🛠 Tools and Material (affiliate links):
Table Saw - amzn.to/47mWiGf
MicroJig GRR-RIPPER Push Block - amzn.to/3vjQSP7
Trim Router - amzn.to/3HbQcOg
Orbital Sander - amzn.to/48G9cjL
Cordless Hand Drill - amzn.to/3HqLEnH
F-Clamps - amzn.to/48ArzY1
T-track Clamps - amzn.to/3tEKaCW
One Hand Clamps - amzn.to/48jGxkZ
Large Square - amzn.to/4aGaT2D
Japanese Dozuki Saw - amzn.to/3NS5viZ
Machinist Square - amzn.to/48fT6xw
Speed Square - amzn.to/3RO67Hy
Table Saw Blade - amzn.to/48maocv
Wood Glue - amzn.to/48ltKhJ
Sandpaper Sheets - amzn.to/41OMx2p
Sanding Discs - amzn.to/4aGaY6r
Straight Router Bit - 6mm - amzn.to/3NQNDVX
Self Adhesive Measuring Tape - amzn.to/3TTjGZb
Hardware Assortment Kit - amzn.to/41PodgQ
M6 Bolts, Washers, T-Nuts, Wood Screws
Plywood 12mm, Oak strips
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If you have any thoughts or questions, let me know in the comments below and I will get back to you as soon as possible. I am not a professional but I like making something new with my hands. Any suggestion or advice is highly appreciated.
TIMESTAMPS:
00:00 Small table saw sled demonstration
00:34 Building the fence
01:05 Making a T-track
03:26 Cutting a slot for a ruler
04:18 Making the base part of the sled
05:37 Making a t-track stopper
06:44 Making hardwood runners
08:59 How to cut with a table saw crosscut sled
Thank you all for watching and for your support.
#tablesaw #crosscutsled #DWE7491RS #woodworking #allflavorworkshop
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HAVE FUN BUT ALWAYS KEEP SAFE!
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