My cousin would love working there 'cause he just screws around all day anyway.

I just love the japanese with their appreciation for high quality. Please never give that up

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment!

I'll bet that machine was 60 years old when he got it 30 years ago. It is amazing how well made older machinery was. I took a machining class. In the shop was a HUGE metal lathe that could turn things 7' long and 4 or 5 feet in diameter. It was made in 1932 and you can still get all new bearings for it and it is still as accurate as any lathe made today.

@cageordie

Жыл бұрын

My dad used to make lathes, much bigger than you saw, but nothing like the biggest. The biggest I know of can work 25m length and 7m diameter, but probably not at the same time. Waldrich Siegen Profi Turn H, if I spelled it right.

@Brian-uy2tj

Жыл бұрын

@@cageordie Yes, good point, the one I worked with could do a long length or a wide diameter but not both at the same time. There are ship yards making diesel (bunker oil actually) engines with crank shafts a hundred feet long or longer which means a HUGE lathe has to be involved.

@wilde.coyote6618

Жыл бұрын

Might have been a Monarch or American.

@miguelcastaneda7257

Жыл бұрын

@cageordie there used to be a business called triggs mfg in city of commerce calif they had lathes that machined the metal o rings for rocket engines some were fifteen twenty feet or more in diameter they had to use a lift to load stock onto machine and also a catcher to get part as it was machined off was there when a operator failed to place his catcher...beheaded

@miguelcastaneda7257

Жыл бұрын

@Brian some longer parts thread isn't cut its rolled between two mandrels some hot rolled others cold rolled

Amazing guy! I love that he has a belt holder for his micrometer! 😊

0:52 There's something so cool about carrying a micrometer in a holster on your belt. Sort of like the machinist version of a gunslinger. "You're a thousandth out of spec! You're under arrest!"

Neat little shop. Sadly it looks like when the owner retires these machines will end up in the scrap yard because you don't have any young people learning how to work and maintain them. Would have been interesting to see some of the actions like heading screws and rolling the threads at a slower pace to see how it's actually done in the machine.

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! It is a pity that there is no successor. The president's son used to work there, but he quit.

@miguelcastaneda7257

Жыл бұрын

Hear ya have 47 years setting up different types screw machines and did prototype machining now no one wants to get hands dirty retire soon to my home workshop maybe when I pass grandson will take my machines

@wazaagbreak-head6039

Жыл бұрын

Why would you manually do something that a factory can do to better precision and on orders of magnitude greater volume

@siggyincr7447

Жыл бұрын

​@@wazaagbreak-head6039 The fact that he operates with a significant profit margin demonstrates the why someone would continue to use these old machines. The fact that you think this is what making screws manually looks like shows you don't know much about it. These screw machines are all automatic, hence why a single guy can produce millions of screws all by himself. And I'm sure his screws are more than accurate enough.

@shawnhuk

Жыл бұрын

@@wazaagbreak-head6039screws are still made this way today. Screws are not made in CNC machines. But screws can be made much cheaper from another place not far from this gentleman’s home…. I would proudly buy this man’s fasteners for my shop.

Reminds me of a screw shop I used to work in. We made every kind of screw, nut anything up to 1". We ran 8 Davenport screw machines, and they were old, noisy and nasty, but they were accurate. I miss it sometimes, just me and the machines.

@miguelcastaneda7257

Жыл бұрын

Yea ran those most of jobs we bid on weren't for parts was for chips...the brass

@jpcaretta8847

Жыл бұрын

As I said, crappy UNC luckily nobody use outside NA.

Wow, watching this video sure takes me back to the old days. That’s a mini cold heading shop, a lot of machines for one man to work, impressive.

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment. Yes, the president said that it is fully automatic and efficient.

That’s a fantastic little shop

Nice to see things that last. Quietly working away. Much success to to this company

Very nice precision work

A good old Craftsman's skills and machinery are always so nice to watch.

this guy is a bolt lord, but hiring 1 employee would be the smartest decision of his life

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! That's one option, too. I think so.

He's obviously holding up the custom of high Japanese quality, too bad we've lost all our screw shops to China in the US

@jd3497

Жыл бұрын

Not all of them.

@Odysseusnobody

Жыл бұрын

I know of one in stl

@todddesmarais1325

Жыл бұрын

Rockford IL had a bunch when I was growing up

@AhmedAdly11

Жыл бұрын

The US and Chinese trying to "screw" each other

@christianweagle6253

Жыл бұрын

Mill-Max has a large captive screw machine shop on Long Island, NY. They make all sorts of connector pins for electronics.

When I’m 60 I want to be him, so cool ☀️

Nice open electrical box.

Now I know why Japan was a formidable opponent in WW2 and why my Japanese products are such great quality. Many thanks..

@jamessands9436

Жыл бұрын

After the war when they were occupied by the U.S. we helped them get back on the road to economic stability by teaching them SPC (Statistical Process Control). They embraced and improved it. Changing tooling just before it fails saves you a lot of scrap.

Молодцы!!! А у нас России не делают даже гвозди!!! Господин Титов (советник Путина) Говорит: Мы все купим!!!

I used to make these parts on B&S "00" screw machines. Sure would like to know more about this process!

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! I'd be happy to entertain you with other videos as well.

@wilde.coyote6618

Жыл бұрын

Had my hand caught in a B&S screw machine. That was 40 years ago. I am still machining. Have 2 lathes, and 2 mills in my garage. Screw machines are on another level. Maybe now I could master one.

@miguelcastaneda7257

Жыл бұрын

@Wild E. Coyote well fairly easy any brownie or cva..index davenport Acme just the matter of concept..been setting up 45 years sad to see the old dinosaurs phased out...most of reason is no longer tax deductible...cnc are but screw Mach is cheaper overall

@marcseclecticstuff9497

Жыл бұрын

@@miguelcastaneda7257 There's still things that good old screw machines and purpose built machines can do faster and more economical than modern CNC's. I worked @ John Deere as an electrical maintenance tech. about 10 years ago and they had a number of purpose built machines 40+ years old that they were still running because nothing modern could compete. Interestingly, they were still running a big old Warner & Swasey NC turret lathe (converted to CNC) made in the 70's because nothing modern could remove as much material/hr as that old behemoth. The increased productivity offset any tax benefits of replacing it. They had a lot of really cool, unique equipment there. Unfortunately, between the ridiculous union politics and Deere treating everybody like they're 5 years old, I couldn't take it and found a better job.

@miguelcastaneda7257

Жыл бұрын

@Marc's Eclectic Stuff true at work I finally convinced them to blank out parts on brown and sharp screw machines they can run four five hundred a day then cnc do the burnishing making two hundred or more versus previous doing it all cnc lucky get fifty a day ...screw Mach only specialized tool is form everything else pershiable tooling drill cut off tool cams are pick up am on cncs now but did set up and reapair for forty plus years

The thing about these 1 man band workshops that always makes me nervous is if he had an accident. With no apprentice or someone in the office, it could be several hours before he's found, if he did manage to knock himself unconcious. In our workshop we have a rule that no one is to work alone. All it takes is a single trip and to smack your head on something and you're in serious trouble if theres no one else around to get help. Despite that worry, A very cool little shop! But all this skill will eventually get lost to time if no one younger is learning these skills and able to continue on when this guy retires.

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment. I agree with you. But the president said that one person is comfortable and good.

thanks man !

Excellent

Great Job kids today cant run 5 machines at once but this guy is rocken n rollin !

Respect to a factory where president works too!

SOMEBODY, PLEASE GET THIS MAN A MEDAL!

Nice info, thanks :)

The thing that I fail to understand is how the heads are done. Cold forging, I presume, but I think those are stainless steel screws, which makes me wonder. Anyway, those are nice quality screws. Great for cameras and precision equipment.

I would like to see how the threads were rolled. I assume not cut.

It does it in 1 step? That’s crazy.

AWESOME Machine👍👍👍

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment!

Its a well oiled machine and slick operation 💰💰💰💰

Got his Mitutoyo micrometer on his belt 🫡

Grande !!!

7:50 Look at how the hands of a Japanese patron look. And then think about how the "patrons" look in Europe and America. Well done Mr. Asai! All respect from Romania!

@process_r

Жыл бұрын

Thanks for the comment! I will let President Asai know!

Did a few days of electrical work in a shop that had maybe a dozen Brown & Sharpe screw machines years ago. Owner told me the machines were over 20 years old and run 24/5. Worst thing due to oil mist oil was on everything that you touched. They would shut down one week a year and to clean oil buildup. One time they were making cheap screwdriver handles. In less then 5 seconds they cut out a channel for your finger, drilled a deep hole for screwdriver blade and beveled cut off edge.

대단합니다

Greetings from Reno, Nevada, USA

@process_r

Жыл бұрын

Thank you! From Tokyo

Great video luv machines that make things.I guess this is the epitomy of a one man shop and why a mask when your all by yourself I was wondering. Maybe some hazardous dust in the air from the process possibly. Those machines were made well in a different day & age when they made with tremendous durability & high quality ........

@rkgaustin9043

Жыл бұрын

Oil mist.

@OutBoardTink62

Жыл бұрын

@@rkgaustin9043 That makes sense..

Cool.

Outstanding

Good lifting straight back Healthy..Great workshop Blacksmith theo harlingen Holland....

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment.

Кустарщина. А ещё Япония. Я думал у них там всё высоком технологическом уровне.

Don't know which is better, the actions of the machine, the operators skill or the sounds. They are all great.

Made in Japan❤👍🇯🇵

No computer to be found anywhere in that shop. Bliss.....

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! I'd be happy to entertain you with other videos as well.

5:29 he sticks his hands in the washer like it's nothing. I would think he would have some kind of tool for that. That tough old man could probably sand drywall with his palms

Used to make tooling for the fastener industry. Those old machines are solid and overbuilt and rebuilt when they need to be .

@mikewallace8087

Жыл бұрын

The old Machines . Righteously built !

real goals

I worked at a book making plant they had some equipment that was over 110 years old and that was 26 years ago. Old German equipment lasts.

I had a buddy that had a business that rebuilt headers in the Rockford, Il. area from about 1965 till 2000. In the 40's ,50's and 60's Rockford's nickname was Screw city for all the screw machine Co's that were there. That's 1940's etc. if this post is still out there 200 years from now. Every year there is a Screw City Beer Fest.

Old style mechine But beat qual👍🇯🇵

Any of these mass produced screws and bolts often come with made in China flat pack assembly products and often the screws are deformed or have no notches for screwdrivers to engage with. I have a whole collection of these from over the years.

I ran bolt makers at a fastener company that ditched their vintage National and Nedschroef machines for cheap Chinese machines that ran a couple ppm more. The old machines could head, trim, point and roll threads with each stroke of the ram. The new machines were strictly cold headers, so they had to add secondary work to parts. Guess what happened.

Corre riegos, trabajando solo.😮

A good example is in the case of machine maintenance. If preventive maintenance, scheduled maintenance and breakdown maintenance of those machines are carried out properly, this machine will work well even for hundred years. This gentleman seems to be dedicated to machine maintenance

At 6:06, that pivot screw looks very loose.

There used to be 850,000 of these small operators in Japan.

@tonystarch4487

Жыл бұрын

wow.

Para cerrar el taller innediatamente. No pasa una minima inspeccion de condiciones de trabajo. Es raro que no le falte parte de un dedo o haya perdido el oido

昔の機械は　潤滑油の製造元変わるだけでも正常に動かなくなるから本当に大変

@androidr1517

Жыл бұрын

そうそう、いい仕事してくれるけどクセが強いんだよね！

@mobile-channel4061

Жыл бұрын

いや、ダブルヘッダーなんて何でも動くしこれくらいの線経ならホイール手で動かしてもねじ造れるぞww

@pop-murayoshi

Жыл бұрын

知ったかぶりやな

@user-zy2gy3bw5h

Жыл бұрын

昔の機械というより、油の問題だね。 今は測定器の性能が向上してるから同じ粘度の潤滑油作りやすい。

@pop-murayoshi

Жыл бұрын

@@user-zy2gy3bw5h 潤滑油の妄想始めたのはコメ主やろ？ この機械はそんなに繊細じゃねーよ。

Boleh ikut kerja,saya biasa ngoprasikan mesin Heading

yes 💪

I wonder how his hearing is holding out, with all the clanging metal.

Super

@ziegenwilly

Жыл бұрын

oh , ja , wenn man bedenkt was hier schrauben kosten , zb , spaxschrauben im sonderpreis baumarkt , pro kilo 5 euro , was bekommt der hersteller

How does he get anything done? He just screws around all day 😅

@process_r

Жыл бұрын

The president said that it is fully automatic and easy. However, he said that he would like to turn this factory into a museum in the future because there is no successor.

Yey, there 60 years isn't that old!!!!

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment!

社の機械室に、太平洋戦争直前にドイツから来たケッパーという歯切盤が2台ありました。使えるのはたった1人で歯車の設計図を見ながら計算尺で使うギヤを決めての作業、1台に100枚のギヤが。昭和の時代はフル運転だったそうですけど、だんだんと数値制御の世になって歯切盤の出る幕もなくなったし職人さんもお年で処分する事になりました。 最後に切ってくれたはすば歯車は、今も会長室に飾られています。

@process_r

Жыл бұрын

コメントありがとうございます！今では貴重な歯切盤なんですね、素晴らしい

All we have left in the US is screwballs.

@process_r

Жыл бұрын

Thanks for the comment!

@redtobertshateshandles

Жыл бұрын

You forget highballs and speedballs.

keep them old machines lubed up and they're good to go for many a screw

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment. The president said that maintenance is easy. You are right 👍

Alles vollautomatisch, auf den neusten Stand der Technik. ! .

@process_r

Жыл бұрын

Der Präsident dieser Fabrik sagte, dass sie rentabel ist, weil sie voll automatisiert ist und keine Arbeitskosten erfordert.

I wanted to see the threading operation...no joy.

This guy is playing Factorio IRL

Тот, кто писал заголовок, понятия не имеет, как выглядят шурупы. Это ВИНТ, а не шуруп!

WHAT A MAN !

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment!

Great work, How much cost of machine for small scale business

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! According to the president, he bought one for $4,000 60 years ago. Maintenance of the machine is also easy, just apply oil and replace consumable parts. He said it was a machine with good cost and performance.

If only Jeff bezos didn’t start Amazon sand sell books This is exactly where I imagined he would be

Glad the Chinese didn’t get all the old machines. Hard to imagine but modern machines are lighting faster.

I used to live next door to a small company that made specialty screws, aptly called "Specials, Inc." - but they went bankrupt and the building was abandoned, with the ancient equipment still in it. The roof leaked, and the whole place started falling apart - a shame, really.

Hebatnya 👍👍

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment!

It looks and sounds like Willy Wonka's inventing room Willy Wonka & the Chocolate Factory.

Looked like many computer screws until toward the end.

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment.

@tonystarch4487

Жыл бұрын

Near the beginning also, looks like small screws for 2.5"/ODD/floppy/etc.

I WISH GOOD HEALTH TO THAT GENTLEMAN. BRAVO BRAVISSIMO REGARDS FROM AN OLD GREEK CRAFTSMAN FROM ATHENS GREECE

집에 있는 40년전 재봉틀은 아직도 내 옷을 수선해 주고 있어요

a cool uncle

Is it family business? Is that man the owner of these tools?

Invest in some ear muffs my friend but great video

@process_r

Жыл бұрын

Hello from Tokyo! thank you for the advice.

It only takes 10 months for my machine to make 144 million nails. He needs 12 months.

?? 1,000,000 screws will take about 11 days continuous to produce ?? Or 5.5 days ?

👍

Fascinating process. But that endless-loop/endlessly repetitious music bed gets absolutely mind-numbing after about as many repetitions as screws being made here. (OK, a bit of an exaggeration, but still...) Why is it deemed mandatory to stick music behind every friggin' video that gets posted? Has absolutely nothing to do with the subject at hand.

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! Thank you for giving me your precious time.

Where were the old machines made ?????

@process_r

Жыл бұрын

Hello from Tokyo! Thanks for your comment! This machine is made in Japan.

The best part of this guys life is that any day he wants, he can wake up, look in the mirror and tell his boss to go screw himself!

400 тыщ за день ну ну. Визуальный осмотр.про мерила что нибудь слышал. И какие 7 станков. 4 процесса. Высадка.накатка.мойка.гальваника. и это один за день ниччо не попутали. И ещё у мужика хороший сбыт.или это один заводик на всю японию😊

Sugoi !!!

@process_r

Жыл бұрын

arigatou!! Hello from Tokyo! Thanks for your comment!

@radmobile8759

Жыл бұрын

Hello from Honolulu 😊🌞 You are most welcome ! Dōitashimashite😊 Have a wonderful day.

Так вот на каких винтах собраны все китайские и не только телевизоры

@process_r

Жыл бұрын

Привет из Токио! Спасибо за ваш комментарий!

小さいネジは番線から作るのかぁ(ﾟдﾟ)！

in deutschland waeres unmöglich;-)

El 99% del video muestrav la fabricación de PERNOS (y no ''tornillos).... Solo al final se muestran muy fugazmente solamente dos tornillos, uno muy corto y el otro largo, coloquialmente llamados ''roscalatas''

@process_r

Жыл бұрын

¡Hola desde Tokio! ¡Gracias por tu comentario!

Sir apratear ki jarurat hai

When I was young I worked in a production machine shop, I SET UP and ran two Automatic Screw machines (oldest made in the 1940's), AND two CNC lathes ... simultaneously! :) The owner used to call me "The Multi-Spindle Man" :) these old machines remind me of the days back then :)

Rien d exceptionnel....😊