MAKE A GEAR CUTTER USING A OLD PINION ⚙️
Ғылым және технология
Learn to make a GEAR CUTTER USING A OLD PINION step to step in a simple and practical way.
Everything is made with small machinery.
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Пікірлер: 187
It’s a great idea, for sure it’s very handy when you’re in a rush or just in the need to solve a low budget problem. Thanks for sharing!!
@franciscomurciaprojects2327
Жыл бұрын
Thanks, for soft materials it's a good idea
Francisco first I was thinking to buy a gear cutter to make a nylon gear which cost like Euro 70, but thanks to your video I realize that I can make one of mild steel >So now I manage to make one for free . Muchas gracias and well done 🙂
@franciscomurciaprojects2327
Жыл бұрын
Thanks for commenting, if it is a good idea and heat treatment can be done to work harder metals. Thank you
Wow.. Spectacular job mate. Great Idea! Thank you for sharing 👍💫🙏
@franciscomurciaprojects2327
2 жыл бұрын
ok thank you for sharing
SUPER IDEA! I NEVER SEEN THAT THE CUTTER WOULD BE MADE WITH THE HELP OF THE GRINDER
@franciscomurciaprojects2327
2 жыл бұрын
спасибо за комментарий. Привет из Колумбии
Great Video! Thank you for showing how it’s Done!!!
This is one of the most creative way of using the lathe machine i have ever seen, great job man!
@franciscomurciaprojects2327
Жыл бұрын
Thank you friend for commenting. Cheers
Nice to see theEmco Compact 5 lathe. I have one of those - great and accurate machine.
@franciscomurciaprojects2327
Жыл бұрын
Thanks for commenting, yes excellent machine although it is small, but with ingenuity and creativity you can do good things
@franciscomurciaprojects2327
Жыл бұрын
Thanks for comment. Cheers
Great project and well done.
@franciscomurciaprojects2327
Жыл бұрын
thank you for sharing
Inspiring. Blessings from Argentina.
@franciscomurciaprojects2327
5 ай бұрын
Gracias amigo por comentar, Saludos desde Colombia
Top idea , well done.
@franciscomurciaprojects2327
Жыл бұрын
Thank you for nice comment
Superbe travail merci beaucoup pour la vidéo 📹
@franciscomurciaprojects2327
Жыл бұрын
Oka. Thank you
Great idea! I think you can heat treat it and use it to cut steel also.
@franciscomurciaprojects2327
6 күн бұрын
Thank you. Yes of course, if the material is high carbon, it can be heat treated to work harder metals.
Fantastic methodology
@franciscomurciaprojects2327
Жыл бұрын
Gracias
Hola, interesante método y como le saca provecho a su mini torno. Dos preguntas: Cuál es el material del cortador y lo templó después de fabricarlo?. Saludos.
@franciscomurciaprojects2327
Жыл бұрын
Gracias por preguntar, el acero es sae 4140 y no se templo
Nice video, thanks :) @8:01, perfect cut.
@franciscomurciaprojects2327
11 ай бұрын
Thanks for commenting, I'll keep going.
Hola, Francisco. Muchas gracias por el video, nos resulta muy útil. Ya te puse un "like". Algnas preguntas: ¿el engrane es de un metal mas duro que el del cortador? ¿es necesario que así sea? ¿por "pinion" te refieres a un engrane común, o a cierto tipo especial de engrane? Te agradezco de antemano tu respuesta, y te envío un saludo desde México.
@franciscomurciaprojects2327
Жыл бұрын
Hola amigo muchas gracias por preguntar, si efectivamente el engrane de por si debe ser más duro que el de cortador, así puedes utilizarlo para tallar en metales blandos como aluminio, bronce, duralumunio. Pero siel cortador se endurece con tratamiento térmico si lo puede usar para materiales más duros como el hierro o el acero. Cualquier duda bien puede preguntar. Saludos desde Colombia
@herrero4270
Жыл бұрын
@@franciscomurciaprojects2327 Muchas gracias por tu respuesta.
You can call it a hear..but it's really a gear ⚙️ 👌
@franciscomurciaprojects2327
Жыл бұрын
Thanks for the correction is a gear
Great video. Where there is a will there is a way.
@franciscomurciaprojects2327
6 ай бұрын
Thanks friend, excellent comment
Nice work
@franciscomurciaprojects2327
4 ай бұрын
thank you for sharing
It worked fine on those soft materials, Did you harden it and test it on a carbon steel or alloy? I was wonderif it would have worked out good, I suspect it would have Since i may just start making my own set of cutters using maybe drill steel of sorts, and not being able to buy cutters on minimal income,
@franciscomurciaprojects2327
Жыл бұрын
Thanks for commenting, yes, by treating it thermally it gains hardness and therefore it can work with harder materials, but not extremely hard. Thank you
@ArcAiN6
Жыл бұрын
@@franciscomurciaprojects2327 Not true. It will rub, and heat up, and lose it's temper. Also, the finished surface finish would be terrible, and you risk friction welding the cutter to the blank. There is ZERO relief angle on ANY of the teeth, and that is why it will rub, and cause more damage than good.
Very nice mini lathe
@franciscomurciaprojects2327
6 ай бұрын
Ok Thanyou for comment
Nice job
@franciscomurciaprojects2327
Жыл бұрын
Ok. Gracias por comentar
Molto interessante, molte grazie
@franciscomurciaprojects2327
2 жыл бұрын
ok Thank you
3:40 Oh I like. Good idea.
@franciscomurciaprojects2327
7 ай бұрын
ok, thank you for comment
Hola Francisco, podrías decirme cómo templar un cortador de engranes?. Me estoy iniciando en actividades de metamecanica. Gracias.
@franciscomurciaprojects2327
Жыл бұрын
Gracias, claro para templar el cortador se debe calentar los dientes con un soplete girando la rueda hasta que cada diente esté al rojo (800 grados aproximadamente.) Y luego sumergirlo en aceite . Después se hace el recocido en un horno a 350 grados aproximadamente durante dos horas y listo queda remplado.
Very nice, new sub here! Greg
@franciscomurciaprojects2327
Жыл бұрын
Ok, thank you for sharing
It said "Francisco" on it. I smash the like button.
@franciscomurciaprojects2327
7 ай бұрын
ok, thanks for sharing
@tobiasgertz7800
7 ай бұрын
@@franciscomurciaprojects2327 You are welcome. Thank you for everything you do. Your work is wonderful. Have a good day!
Not sure this will be any use a year after posting but I found you can get a new 'glass' from a watch to repair various dials. The 'standard' sizes in inch and metric increments (metric are easier to find cheap in my opinion?) I broke my indicator that I've had about 25 years and found a watch glass on eBay that fitted perfectly. It also keeps dust and dirt off the dial, probably more important with a caliper that gets used way more often than DTI?
@franciscomurciaprojects2327
7 ай бұрын
ok, thanks for commenting, important appreciation
Many thanks what a great idea, actually did you harden the wheel before you used it, so it would cut better and last longer?
@franciscomurciaprojects2327
2 күн бұрын
Thank you, since it was intended to be used on a soft material, it was not necessary to harden it, but of course I could harden it before using it on harder materials.
Super!
@franciscomurciaprojects2327
16 күн бұрын
Gracias amigo por comentar
Good 👍
@franciscomurciaprojects2327
Жыл бұрын
Oka thank you
Sei un grande....
@franciscomurciaprojects2327
Жыл бұрын
thank you for sharing
视频很好,点赞订阅支持!😋
@franciscomurciaprojects2327
2 жыл бұрын
Thanks you
genial Francisco
@franciscomurciaprojects2327
Жыл бұрын
Gracias a Usted
Excelente trabajo amigo,qué material has usado para construir la fresa? Gracias por el vídeo, Saludos!
@franciscomurciaprojects2327
2 жыл бұрын
Gracias . use acero supra 709 (acero 4140). no tiene tratamiento termico ya que lo uso en materiales blandos. si desea se puede templar y se podria usar en materiales duros
damn thats clever
@franciscomurciaprojects2327
Жыл бұрын
Thank you
👏👏👏👍👍👍
@franciscomurciaprojects2327
7 ай бұрын
thank you my friend 👌👌
Изготовить самому модульную фрезу получилось неплохо, единственный я думаю недостаток будет в том что при подгонке модуля на шестерне донора она , донор тоже будет немного стачиваться , хотя и калёная и поэтому размер будет немного искажён. А так сделано хорошо. Дело мастера боится.
@franciscomurciaprojects2327
11 ай бұрын
Спасибо за комментарий, возможно, в некоторых мягких материалах это может произойти, но в твердых материалах этого не произойдет.
@franciscomurciaprojects2327
11 ай бұрын
Да, спасибо, может в твердых материалах так и есть. Привет из Колумбии
👏👏👏👏👏👏👏👏👏👏👏👏👏Thanks a lot, 👍👍👍👍👍👍
@franciscomurciaprojects2327
Жыл бұрын
Thank you
Other than what I think was a typo, this was a top quality video! Well done.
@Vladimir_Viktorovich_Skrylev
Жыл бұрын
☝😉👍💯
@franciscomurciaprojects2327
Жыл бұрын
Okay. thank you friend for commenting encourages me to keep going
@franciscomurciaprojects2327
Жыл бұрын
Thank you
nice work. whats the name of the tool/attachment you use to divide your cuts?
@franciscomurciaprojects2327
Ай бұрын
Thanks for asking, it's called a splitter head
I want to make one to fabricate aluminum gear any suggestions
@franciscomurciaprojects2327
5 ай бұрын
Thanks, no problem if you use steel to cut aluminum there is no problem. greetings
Вот он , Франциско , во всей своей красе, нарезал зубья на металлическом колесе!
@franciscomurciaprojects2327
2 жыл бұрын
Спасибо за комментарий. Привет из Колумбии
Hi Francisco the material of the cutter is mild steel ?
@franciscomurciaprojects2327
Жыл бұрын
Thank you for comment. Yes the material is mild steel
I found out why soft softs so different compared to Ableton. It is because there is a default limiter on the master that i didn't know about.
@franciscomurciaprojects2327
Жыл бұрын
ok thank you
👍
@franciscomurciaprojects2327
Жыл бұрын
thank you
Do you think it will last long the mild steel cutter if I use it on aluminum ?
@franciscomurciaprojects2327
Жыл бұрын
Thanks for asking, of course it lasts a long time if you use it on aluminum or other soft materials, but if you heat temper it, it can last much longer and you can use it on harder materials. Thank you Francisco Murcia
@DavidHerscher
Жыл бұрын
@@franciscomurciaprojects2327 Mild steel does not harden.
@lohikarhu734
Жыл бұрын
Probably one would not use "mild steel", if you actually intended to use it more than a couple of times... if you really hardened the "original" gear, you could use it as a cutting tool on annealed steel?
@marcodesira9932
Жыл бұрын
@@lohikarhu734. Yes is not ideal . I bought steel that can be hardened but I don't know and I don;t have the means to do that . (you could use it as a cutting tool on annealed steel?) I presume yes
👏👌👍
@franciscomurciaprojects2327
Жыл бұрын
Thank you
😃👍💯 Молодец
@franciscomurciaprojects2327
Жыл бұрын
Ok. Thank you
@Vladimir_Viktorovich_Skrylev
Жыл бұрын
@@franciscomurciaprojects2327 🤝
Did you harden the hob ?
@franciscomurciaprojects2327
Жыл бұрын
If it can harden at 800 degrees Celsius
What did he use to make the cutter out of ?
@franciscomurciaprojects2327
Жыл бұрын
I used steel 4140. Thank you
Olá, esse divisor foi foi quem fez?
@franciscomurciaprojects2327
2 жыл бұрын
Obrigado amigo, esse divisor vem original com o torno, é marca EMCO Obrigado da Colômbia
Can make pinion and drive gear daiwa reel?
@franciscomurciaprojects2327
Жыл бұрын
Ok Thanks for asking, yes of course it can be done.
@mohdyusof1mohdyusof238
Жыл бұрын
@@franciscomurciaprojects2327 can ubmakr for me zilion ratio7.3 drive and pinion gear
I guess that you could heat treat an old pinion, first removing its hardness, cut a bit of relief angle on the gear teeth, and then harden the part...seems reasonable.
@franciscomurciaprojects2327
Жыл бұрын
Thanks. good question, but since it is used for soft materials it does not require to support it
I am from Ukraine, I translate in Google translator, therefore, as translated.Good time! What steel was made of, and I understand there was no heat treatment, right? The idea is super, as for plastic gears and soft metals for the poor :)
@franciscomurciaprojects2327
2 жыл бұрын
Thank you for asking, if I use a supra 709 steel (Aisi 4140) it does not have a heat treatment because it is for soft materials, if you wish it can be quenched and it can be used for hard metals. Thank you.
@tnn300
2 жыл бұрын
@@franciscomurciaprojects2327 Brand: 40HFA (substitutes: 40H, 65G, 50HFA, 30H3MF) Class: Structural alloyed steel Delivery type: long products, including shaped steel: GOST 4543-71, GOST 2590-2006, GOST 2591-2006, GOST 2879-2006. Calibrated bar GOST 8559-75, GOST 8560-78, GOST 7417-75, GOST 1051-73. Polished rod and silver: GOST 14955-77. Strip GOST 103-2006. Forgings and forged blanks: GOST 1133-71, GOST 8479-70. Use in industry: in improved condition - splined shafts, rods, set screws, traverses, excavator shafts and other parts operating at temperatures up to 400 ° C; after hardening and low tempering - worm shafts and other parts of increased wear resistance.
@tnn300
2 жыл бұрын
это наш аналог. как пишут в интете
Omg manually rotating I could never do this
@franciscomurciaprojects2327
11 ай бұрын
It could not be done manually, but with the help of a lathe or a turning element, of course, it can be done. Thank you
Ах какой выдумщик этот парень , внесём его на металлообработки скрижали!
@franciscomurciaprojects2327
2 жыл бұрын
хорошо, спасибо за комментарий. Привет из Колумбии
on soft material a fly cutter is the quikest
@franciscomurciaprojects2327
Жыл бұрын
Thank you, yes in soft material it is much faster, but also use a harder material, but if you still require a hard material, it is necessary to do heat treatment and harder material can be cut
No hardening?
@franciscomurciaprojects2327
Жыл бұрын
Thanks for asking, it didn't harden as it is used on soft metals.
@digitalfriday
Жыл бұрын
@@franciscomurciaprojects2327 that makes sense. great build mate!
imho, much easier to do this mill on cnc lathe. it's no too hard and expensive to do simple CNC lathe
@franciscomurciaprojects2327
Жыл бұрын
Thanks for commenting, of course it is easier to do it on a CNC, but in my opinion many people do not have this type of machine, and what I want is to do it on a conventional machine. Thank you
still can't understand how the old pinion was used, may somebody explain?
@victorbruce5772
2 жыл бұрын
It was used at 3.30 as tool to cut shape of space between gear teeth on rim of new cutter wheel. The new cutter only cuts the space between teeth, does not cut proper tooth shape.
@ghadatobal8043
2 жыл бұрын
@@victorbruce5772 Oh yes.. thanks alot!
@franciscomurciaprojects2327
2 жыл бұрын
Thanks for asking, the old sprocket tooth depth was used as a base to make the new cutter with the module and number of teeth. Thank you.
@ghadatobal8043
2 жыл бұрын
@@franciscomurciaprojects2327 Great thanks!
Der Fräser hat aber keinen Freiwinkel an den Schneiden. Er drängt sich höchstens durch weiches Material wie z.B Kunststoff. Als Zerspaner sollte man doch die Grundregeln der Zerspanung kennen.
@franciscomurciaprojects2327
2 жыл бұрын
Danke für den Kommentar, wenn es nur eine Demo für weiche Materialien ist. Bei harten Materialien müssen jedoch die Span- und Schnittwinkel berücksichtigt werden, und natürlich ist etwas, das nicht angegeben wurde, und die Wärmebehandlung, der dieses Stück unterzogen werden muss, wichtig. Danke
5:28 Francisco qué haces hijo mio, te vas a quedar sin dedos
@franciscomurciaprojects2327
Жыл бұрын
Gracias por comentar
A real machinist doesn’t use dies. Single point that thread!
@franciscomurciaprojects2327
9 ай бұрын
Thank you, good appreciation, but I wanted to show an easy way to make a pinion to machine soft materials.
Is there volume? I can't really gear anything. 😂 😂
@franciscomurciaprojects2327
11 ай бұрын
Good comment. Thank you
Beans 247 facts
@franciscomurciaprojects2327
Жыл бұрын
Thank you
Yeah texting
@franciscomurciaprojects2327
Жыл бұрын
Thank you
Rpm kenceng banget putaran nya
@franciscomurciaprojects2327
7 ай бұрын
thank you friend
The hand grinding looked a little sketchy...
@franciscomurciaprojects2327
Жыл бұрын
thank you for comment
@JustAnotherBigby
Жыл бұрын
@@franciscomurciaprojects2327 Thank you for the content!
a hear cutting????
@franciscomurciaprojects2327
Жыл бұрын
Gracias. Gear cutting
A hear cutter, really?, thats a new one eh
@franciscomurciaprojects2327
Жыл бұрын
NO, Gear cutter
Duuuude how are you using that angle grinder? Get a vise for your workpiece ffs
@franciscomurciaprojects2327
Жыл бұрын
thank you
7 Hu 7
@franciscomurciaprojects2327
Жыл бұрын
Thanks you
So complicated...]
@franciscomurciaprojects2327
5 ай бұрын
thank you for sharing
Muy mal esa forma de usar la radial
@franciscomurciaprojects2327
2 жыл бұрын
Tiene razón. Debí usar un sujetador o una prensa, pero por las características del diseño me tocó hacerlo de esa manera. Gracias por comentar
Pseudo fresa non spogliata! come fa a tagliare? video assolutamente disinformativo.
@franciscomurciaprojects2327
2 жыл бұрын
Gracias por compartir
You have no idea how a cutting tool works. That junk just RUBS the material off, it cuts nothing.
@franciscomurciaprojects2327
Жыл бұрын
Thanks. It shows that you have no idea of the handling of engineering materials, Practice and you will learn a little more
@billshiff2060
Жыл бұрын
@@franciscomurciaprojects2327 You moron, You put NO clearance relief on ANY cutter teeth fool.
@billshiff2060
Жыл бұрын
@@franciscomurciaprojects2327 Learn how to use a machine before you pretend to "teach" others.
@franciscomurciaprojects2327
Жыл бұрын
@@billshiff2060 Dude, you have no idea about mechanics.
@billshiff2060
Жыл бұрын
@@franciscomurciaprojects2327 You are a total a hole. You don't know cutting tools need to haveclearance RELIEF or they RUB?? That is the first thing machinists learn. YOU are NOT a machinist.
What is a hear cutter? You should check your spelling before releasing a video.
@franciscomurciaprojects2327
2 ай бұрын
excellent comment, thank you
@miguelcastaneda7257
Ай бұрын
Grammer nazi how petty
what a joke ! as a profesional gear cutter [ irl ] this is no way to produce any gear . a 3d printer could make many of thease without the janky cutter wheel that you could have simply bought rfom any engineering tool company .
@franciscomurciaprojects2327
Жыл бұрын
Thanks for comment
DETALONAREA lipseste la aceasta scula aschietoare!
@franciscomurciaprojects2327
7 ай бұрын
ok thank you
The reason he decided to use a plastic for the final "example" is because had he used metal, we would have been able to see that this cutter has no back clearance for the cutter's teeth. without this relief, the teeth will rub all the way through the cut, heat up, and eventually fail, as well as produce horrible surface finishes. This is NOT how you make an involute cutter for cutting gears. The ONLY reason this works in this case, is because he's using plastic as the gear blank. even then, you can see that the cutting teeth are rubbing the entire way through the cut. If you're just going to make cheap plastic gears, just form them, there's absolutely no need for an involute cutter such as this, if you're going to be making metal gears this cutter isn't worth the time or effort, unless you back-relieve each tooth to give clearance on all sides of the cutter's tooth. any decent machinist's hand guide will have a reference to these clearances... a 4 second google search shows this diagram, illustrating the clearances required for proper, safe clearances: qph.cf2.quoracdn.net/main-qimg-b96408277d7e3f6d2306a3a0634effd9
@franciscomurciaprojects2327
Жыл бұрын
Thank you, you are right, but my idea was to demonstrate that a cutting tool can be made with a used pinion. However if you are ingenious you can make a cutting sprocket with a special steel material and then heat treat it if it works to cut hard metals. Thanks