Machining a Steel Motor Adapter on the MR-1 CNC Gantry Mill - Full Machining Footage

Ғылым және технология

To learn more, visit our website: www.langmuirsystems.com/mr1
In this video we use MR-1 to machine a DC Motor adapter plate for an assembly tool that we are building in-house. The material is 6" x 6" x 1", 1018 Grade Steel. The roughing was done with our 3/8" 4 Flute End Mill at 2 MRR (0.205" DOC, 0.1 WOC, 100 IPM). The hole drilling was done with our 7/32" stub drill. The hole threading was done with our 1/4" Thread Mill. The contour chamfering was done with our 1/4" 2 Flute Chamfer Mill. All tools can be purchased from our website for use on the MR-1 CNC Gantry Mill.
0:00 - Side 1 Roughing
27:16 - Side 1 Finishing
34:40 - Hole Drilling
36:50 - Chamfering
41:11 - Threading
43:07 - Side 2 Roughing
47:48 - Side 2 Finishing
49:28 - Finished Part

Пікірлер: 92

  • @JazzyXT
    @JazzyXT Жыл бұрын

    As soon as you make one with an ATC I'm sold.

  • @GDFindexieYT

    @GDFindexieYT

    2 ай бұрын

    someones made it on youtube if you look up mr-1 atc, they had to replace the spindle since the mr-1 doesnt have a atc or air lines.

  • @jeroen-surf
    @jeroen-surf2 жыл бұрын

    Very impressive! Great job!

  • @Kitsyfluff
    @Kitsyfluff2 жыл бұрын

    This is a fantastic demonstration, and honestly, I'm sold. I want one the minute I can afford it.

  • @blakerogers2272
    @blakerogers22722 жыл бұрын

    I love this machine I've been watching these videos since you started making them, I've been sold since then. I am definitely buying one when I save up enough. This thing does really good work and I am very intrigued to get my hands on it and start making chips with it. Thank you for putting one of these machines in a price range the average machinist/hobbyist can actually afford and for keeping the quality where it should be.

  • @gregorylute
    @gregorylute Жыл бұрын

    Looks like the Z axis is very well trammed. Very very nice machine.

  • @dannypascoemetalshaping460
    @dannypascoemetalshaping4602 жыл бұрын

    Thank you for the fast reply I was sort of thinking along those tooling lines, I have my initial machine built for Tuesday and will adjust up hope fully before shipment thanks Danny.

  • @reeves29456
    @reeves294562 жыл бұрын

    Impressed with the rigidity compared to most other machines at this size. Would love a walk through video showing the overall construction. Curious as to how beefy the gantry is as well. I believe the choice to go with a gantry style machine and adding the concrete was the perfect decision and it shows. Well Done!

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    Thank you! The gantry beam alone is welded from 5/16" steel plate machined on all surfaces and weighs 70lbs. We did not skimp on this machine!

  • @jman211111
    @jman2111112 жыл бұрын

    nice machine. any plans for an ATC in the future? even the simple kind that you see in PCB mills would be sweet.

  • @master-gbig1140
    @master-gbig11402 жыл бұрын

    Sweetest job I've seen in au long time. Could not stop watching until the end. I'm gonna get me one of these bad boy's. Cheapest CNC to win the hearts of DIY guys everywhere, and it's not au piece of sh*t at 4 grand and change. "Yes baby." That's what I'm talking about.🤓🤓🤓👍

  • @MoralRichMedia
    @MoralRichMedia2 жыл бұрын

    Well I'm excited for Tuesday...

  • @brettbernhardt7608

    @brettbernhardt7608

    2 жыл бұрын

    same I hope mine comes in August

  • @jacobfalk4827
    @jacobfalk48272 жыл бұрын

    You guys better make sure your website hosting is up to snuff otherwise we’re all gonna crash the website at midnight 😆

  • @mikejuzenas93

    @mikejuzenas93

    2 жыл бұрын

    Hmm should I tell you its at 1:00PM PST lol (unless you are off continent) - but agree that website will need to be robust! :-)

  • @jacobfalk4827

    @jacobfalk4827

    2 жыл бұрын

    @@mikejuzenas93 For some reason I assumed it would be midnight. I'm glad they made it at 1pm. I have 4 reminders set XD

  • @SlideruleRacingProducts
    @SlideruleRacingProducts9 ай бұрын

    I would pay twice as much for a version with ATC. For my business, I need a small height, single phase gantry mill just like this - but for it to be justified, I need to be able to walk away and come back when the part is done. I can't be tending tool changes every few minutes. Even if the ATC used bed mounted collet holders and was limited to 5-8 tools, it would be super useful.

  • @supah_sonic9979
    @supah_sonic997911 ай бұрын

    I see blue chips. Very impress with the capability of this small gantry. I would like to get one for home use

  • @WdyWP
    @WdyWP2 жыл бұрын

    Gonna shoot for a CER to get one of these at our site.

  • @timmontano8792
    @timmontano87926 ай бұрын

    I'd like to see a possible 4th axis fixture. Been looking at these MR-1s but I'm holding out for either a 4th axis or even a miniature 3 plus 2 axis fixture.

  • @rufustoad1
    @rufustoad1 Жыл бұрын

    I pour epoxy tomorrow and cant wait. Is there a good tutorial on cutting those threads?

  • @austinomonuwa8585
    @austinomonuwa858510 ай бұрын

    If bought assembled, do I still need to go through all the concrete works for the bed?

  • @semperfidelis8386
    @semperfidelis838610 ай бұрын

    Cycle time! This guy needs Titans of CNC.

  • @gregorylute
    @gregorylute Жыл бұрын

    I currently own a tormach 1100 series 3. I like the Tormach, but the MR-1 will outperform it in every way except z axis travel. Faster material removal and much larger work envelope. At least AS accurate as the Tormach (+/- 0.001"). I'm assuming this can be a production machine? I'm aware of slower tool changes and that's fine. Just want it to be able to run 8 hours a day if needed. Is this OK? Tormach will be my second spindle machine now. Very impressive engineering guys. Thank you. I'll be ordering soon.

  • @federicobiora7090
    @federicobiora70902 жыл бұрын

    Amazing machine..........please sell it also in Europe!!!!

  • @turbo2ltr
    @turbo2ltr2 жыл бұрын

    Amazing... and with no coolant. A full depth pass on the ID from the backside and a chamfer pass would have made it perfect. But that's just programming. the machine seems pretty incredible.

  • @ipadize

    @ipadize

    2 жыл бұрын

    i do this at work with Fraisa tools. 10mm endmill with 53mm cutting length @ 7000rpm and 4.400mm/min full depth 0.75mm width of cut and only air. Material is 1.2083. The tool also has no problems (okay in 90-95% of the time) recutting some chips after entering a pocket and doing adaptive toolpath.

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    Agreed!

  • @OK-JL76
    @OK-JL762 жыл бұрын

    If I had to walk across the country just for a chance at getting one, I’d do it a few times over.

  • @waskito3443
    @waskito3443 Жыл бұрын

    looks useful. do you guys offer financing?

  • @Tedlasman
    @Tedlasman Жыл бұрын

    You guys planning to do atc?

  • @bakyard1623
    @bakyard16232 жыл бұрын

    Can you use epoxy granite instead of the concrete to help with any resonance vibration chatter? Have you tried titanium yet? I’m sold for what I’ve seen so far. For a entry level mill for the complete set price you have quite a machine for under 6k. If using a 2 piece vise to utilize the table for max z height capability, how much height is available? Awesome machine!

  • @GR-hk4vd
    @GR-hk4vd Жыл бұрын

    Can it rigid tap?

  • @edmundzadurian8908
    @edmundzadurian8908 Жыл бұрын

    Very nice job to make a part like that on a CNC router,👍 you adjusted the feeds and speeds cautiously to prevent damaging the part and your machine ✌️👍

  • @jeremycable51
    @jeremycable512 жыл бұрын

    I’ll be ordering one once you guys have an upgradable spindle option to iso 30 taper with quick change tool holders and draw bar people will pay for stuff like that also maybe some options such as 12k spindle for machines that’ll be in steel 90% of they’re life but still you guys have done something amazing with this machine don’t let my little suggestions knock it because as it is it’s fucking amazing but if im financing something I want it to have all the bells and whistles

  • @dts_user1389

    @dts_user1389

    Жыл бұрын

    I love the enthusiasm but some punctuation would be nice man. If you (.) key is broken, you can copy + paste it from someone else. All the cool kids use (.)s!

  • @jeremycable51

    @jeremycable51

    Жыл бұрын

    @@dts_user1389 good thing i don’t give a fuck if I’m cool

  • @mmmmontano
    @mmmmontano2 жыл бұрын

    Take my money!

  • @alicantino59
    @alicantino592 жыл бұрын

    Great Machine!!! From having watched all your videos it seems and correct me where I'm wrong, that it's a 100% imperial machine (i.e. inches) including ALL hardware (nuts, bolts, ball screws, not sure about the linear rails, the dual vices and their spacing, etc.) and it runs on US voltages, which are all fully understandable. No doubt the software is mm capable. I'm just curious as to what a non-American/Canadian buyer (i.e. the rest of the world) buyer would have to cope with if purchasing. I'm very interested. In fact and as you guys already know, this machine is a real break through as there has never been a cnc machine with these cutting capabilities with this price point and it's clearly evident that getting it to that price point was largely driven by the design, i.e. enough strength to do the job without using castings but while still being able to keep vibration/resonance to an acceptable level and that's coming from someone with 32 years of CNC experience.

  • @chrapladm

    @chrapladm

    2 жыл бұрын

    I've seem many users have their products in Australia. So I dont think it takes much effort for 240vac and metric. I'm a yank living in Australia and much prefer working with metric distance. I know both well but metric is easier I feel.

  • @alicantino59

    @alicantino59

    2 жыл бұрын

    @@chrapladm Thanks David. I can work in both as well but more what I was asking was if they will have a kit for 240V 50hz (Australia) or do I have to take care of that here? No doubt changing the software to metric has already been taken care of but I just wanted to know if there is anything else I haven't thought of that might affect the overall cost of setting one up here in Australia. Where are you (i.e. which city) by the way?

  • @PepeNuclear

    @PepeNuclear

    2 жыл бұрын

    @@alicantino59 Believe you me when I tell you, us folk living in America HATE the Imperial system. At least I do.

  • @backwardsmachining7526
    @backwardsmachining75262 жыл бұрын

    How many boxes does this machine show up in and does it have to be trucked in or regular delivery van? I'm the last house on a dead end street 18 wheelers won't come down my road.

  • @walterwhite279

    @walterwhite279

    Жыл бұрын

    one 750 pound box strapped to a wooden pallet ... 49"x49" x 32" tall

  • @brianrhubbard
    @brianrhubbard2 жыл бұрын

    Any plans for a CNC lathe in the future?

  • @CryoftheProphet
    @CryoftheProphet2 жыл бұрын

    This is insane..

  • @davidg4188
    @davidg41882 жыл бұрын

    Will you show the G code print out? Some samples of finish cuts maybe. I just want a look.

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    Hi David. This is just standard g-code exported from Autodesk Fusion 360 and ran through our Post Processor.

  • @davidg4188

    @davidg4188

    2 жыл бұрын

    @@LangmuirSystems Thank You

  • @tommontgomery2674
    @tommontgomery26742 жыл бұрын

    Is there a peck cycle for drilling or is it just one shot drilling? What kind of tooling fits the spindle? Is it only a collet?

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    This was done in one continuous move. Pecking probably would have been good to break the chips up a little but the drilling operation sounded very healthy otherwise. The spindle is ISO ER20 and only fits collets. You can use any tooling from 1/16" up to 1/2" shank diameter.

  • @American.Divergent

    @American.Divergent

    Жыл бұрын

    @@LangmuirSystems can you change the whole tool holder or just loosen the collet and swap bits?

  • @sinnombre5466
    @sinnombre54662 жыл бұрын

    I see it dry cutting here , but what are the coolant options? For those of us that want to play it safe and aren’t into making videos

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    With carbide tooling it is perfectly acceptable to cut steel dry as long as you are removing the heat from the part in the form of blue chips like you see in this video. We offer flood coolant which can be used as well.

  • @dannypascoemetalshaping460
    @dannypascoemetalshaping4602 жыл бұрын

    After the side angle was machined it looks like small cut lines how would you clean those up to look smooth like the center bore is.

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    A ball end mill or the appropriately angled chamfer mill would clean this up very nicely.

  • @davestrong6472
    @davestrong64722 жыл бұрын

    Love to see what controller board you are using and who wrote the motion control software...Mach4?

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    The controller electronics and software are proprietary and based off of our cnc plasma systems.

  • @piccilos

    @piccilos

    2 жыл бұрын

    @@LangmuirSystems Does it have a conversational set-up similar to PathPilot?

  • @jacobmiller6664

    @jacobmiller6664

    2 жыл бұрын

    @@piccilos I'd also like to know this

  • @chrisadesigns
    @chrisadesigns Жыл бұрын

    What was the spindle rpm?

  • @LangmuirSystems

    @LangmuirSystems

    Жыл бұрын

    7000 RPM

  • @chrisadesigns

    @chrisadesigns

    Жыл бұрын

    @@LangmuirSystems Awesome. What spindle is it using?

  • @LangmuirSystems

    @LangmuirSystems

    Жыл бұрын

    @@chrisadesigns it's our own proprietary spindle driven by a 3.4hp servo motor which makes flat torque through its entire rpm range.

  • @morgenholz
    @morgenholz9 ай бұрын

    Why is it milled without coolant spray?

  • @mrctuned2844

    @mrctuned2844

    6 ай бұрын

    It says in the beginning of the video for filming purposes

  • @morgenholz

    @morgenholz

    5 ай бұрын

    @@mrctuned2844Ok, missed that. Thanks.

  • @johncarr123
    @johncarr1232 жыл бұрын

    Can you share the fusion 360 file that made this part?

  • @snowfarmer69
    @snowfarmer692 жыл бұрын

    I feel like Eddie Murphy from the movie Norbit; "Tuesday, Tuesday, Tuesday....."

  • @dannypascoemetalshaping460
    @dannypascoemetalshaping4602 жыл бұрын

    When I order my machine dose it come with the software

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    Yes it comes with our proprietary control software for free.

  • @slowsloth2519
    @slowsloth25192 жыл бұрын

    Is it possible to know what drill was used here?

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    Just a regular old twist drill. HSS, 135* split point.

  • @williamhuang5329
    @williamhuang53292 жыл бұрын

    Hanzhen harmonic drive gear , over 30 years experience , robot joint , strain wave reducer

  • @Hanal503
    @Hanal5039 ай бұрын

    Professional working ..watch the jaws and the vise😅😅😅😅😅😅 fantastic ...the latest tech in precision engineering😅😅😅😅😅 I cant believe it ...shame!

  • @matthewchastain136
    @matthewchastain1362 жыл бұрын

    Love the machine but you should fire the guy that programmed that roughing tool path for the second side. 47:48 cutting away such a massive unsupported piece is asking for broken tools and scrapped parts.

  • @macrivemazzola6450

    @macrivemazzola6450

    2 жыл бұрын

    Light pass

  • @brianrhubbard
    @brianrhubbard2 жыл бұрын

    I got $500 burning in my pocket. Can't wait until 1pm on Tuesday. Well 4pm my time.

  • @turbo2ltr
    @turbo2ltr2 жыл бұрын

    Please stop putting out videos. I want a fighting chance at getting one of these things next week. lol.

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    😂😂

  • @mystamo

    @mystamo

    2 жыл бұрын

    Hoping the exact same thing. Every time a video comes up I want to watch it but also want to be like shhhhhh.

  • @listen_to_the_birds

    @listen_to_the_birds

    2 жыл бұрын

    Yah we are all screwed. My internet connection alone probably has me at a disadvantage.

  • @davidwillard7334

    @davidwillard7334

    2 жыл бұрын

    DREAM ! ON ! DREAMER !!

  • @dave_the_bartender4904
    @dave_the_bartender49042 жыл бұрын

    Anyone else Watching this video whole eating breakfast? Is my life boring 🤣

  • @slobodantodorovic8484
    @slobodantodorovic84842 жыл бұрын

    For roughing, I would always choose an insert first, rather than a carbide cutter. It's cheaper. With this kind of fixation you have huge problems with vibrations. That can be heard in the video. I see you have another clamp, less vibration if you clamp with two clamps at the same time. The surface quality is poor on the conical part because you do not use a radius cutter. I would like to measure the deviation from the correct circle in the middle when you fix the piece like this.

  • @slowsloth2519
    @slowsloth25192 жыл бұрын

    Only thing that disappoints me in this machine is the z axis leadscrew. Why? Very very impressed otherwise

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    The advantage of an ACME lead screw on Z is that it can't be backdriven when the power is turned off tothe machine (and the Z motor). This means that the Z axis wont drop once the power is turned off. A machine that uses a ballscrew on the Z axis must also have either a brake or a counterbalance weight/spring. A brake adds expense and a counterbalance weight also adds weight and decreases downward thrust (needed for drilling and plunging). ACME is very stiff and accurate. There are two negatives, one is lower speed. The other is that its harder to control backlash with an ACME screw. The substantial mass of the Z axis and spindle assembly helps to preload the z lead nut in the downward direction. This in addition to the backlash compensating design limits the negatives really just to lower jog speed. We used the budget saved by using an ACME screw to improve other areas of the machine. Designing a machine like this is all about tradeoffs.

  • @larrybritzman1772
    @larrybritzman17722 жыл бұрын

    Tool changing is way to slow though

  • @LangmuirSystems

    @LangmuirSystems

    2 жыл бұрын

    With our auto tool setter we can make tool changes in about a minute manually. It's not VMC level fast obviously but we believe it's adequate for the garage guy. Here's a video demonstrating the process in real-time: kzread.info/dash/bejne/nIaAz8StdNKYns4.html

  • @larrybritzman1772

    @larrybritzman1772

    2 жыл бұрын

    I've seen the video. For the novice, beginner, I'm sure it will be fine. If you are starting a small garage business and want to get into cnc, the price point is very entertaining. But without a option for quicker tool changes, it will eventually inhibit being able to expand your small business without then purchasing another machine to accomplish speedy tool changes. Do you have any future thoughts on creating some type, of quick change type tooling or some type of tool changer?

  • @bdkj3e

    @bdkj3e

    2 жыл бұрын

    @@larrybritzman1772 I would bet they are saving those features for the MR-2 they are bound to make eventually as long as this is a decent success

  • @davidwillard7334
    @davidwillard73342 жыл бұрын

    WAY ! Too Much ! Metal ! WASTAGE !! Here !

Келесі