Laser Exhaust for CO2 and Fiber Lasers

Тәжірибелік нұсқаулар және стиль

I have a HEPA filter for my lasers, but I got tired of disconnecting and reconnecting the hose from each machine after each use. I designed a magnetic quick-disconnect hose system that lets me move the hose easily from machine to machine and also added some much-needed exhaust to my fiber lasers. Check below for all files.
Prusa XL - www.prusa3d.com/product/origi...
STLs on Printables - www.printables.com/@RCDIY_187...
M6 Thumbscrews - amzn.to/488WCJT
8x8mm Magnets - amzn.to/3RTFp1E
8x6mm Magnets - amzn.to/3NFiip2
• Gweike Laser Air Filte...
• xTool P2 - Full Review...
• Cloudray QS-50 Fiber L...
• Gweike G2 20W Fiber La...
My Favorite Tools - www.amazon.com/hz/wishlist/ls...
Prusa XL Playlist - • Prusa XL
00:00 Intro
00:53 The HEPA Filter
01:39 xTool P2 Duct Details
02:43 Duct Design
04:38 The Coupler
05:01 Coupling Details
06:13 Adding Magnets
07:51 Coupler Test
08:14 Installation
08:52 First Connection
09:14 Printing Fiber Duct
10:19 Fiber Duct Detail
11:33 Demonstration

Пікірлер: 56

  • @wafflecart
    @wafflecart5 ай бұрын

    You got me on that solid works AI feature! For a second I was ready to dump fusion360 🤣

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Some day that will actually be a feature.

  • @mikedtubey
    @mikedtubey5 ай бұрын

    Ha! I was watching a long, then you mentioned the AI feature of solidworks, that you just describe something and it makes the part. I exclaimed, are you kidding, in my mind, almost verbally out loud, then in your second breathe you said I'm kidding!. you got me so excited, brother!!!🤣

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Haha, sorry about that!

  • @hitf5
    @hitf55 ай бұрын

    Jeez, in less time than you used to describe the AI feature I had already gone through the process in my brain switching from what I am using now to SolidWorks. I feel like I am on an emotional rollercoaster...so thanks! And...I also learned something about magnets! Your solution was quite elegant - you are a very good industrial designer.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    OK. I'm confused, what do you mean? What do you use now?

  • @hitf5

    @hitf5

    5 ай бұрын

    @@RobertCowanDIY I use a decidedly non-AI modeler. When you said through the magic of AI, I got all excited. I know it's all fun jokes, but I am sure this will be a feature within months. I mean, it is already on Photoshop, so it's not much of a leap. I think it would be quite awesome to see the implementation and the results.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@hitf5I gave it some thought and I feel like if you know how to describe what you want with AI, you know how to model it. Some day it might replace traditional 3d modeling, but I'm not sure how yet.

  • @BeefIngot

    @BeefIngot

    5 ай бұрын

    @@RobertCowanDIYI could forsee general LLMs getting smart enough to describe the interfaces and the rules the user wants, piped into the generative design tools that are increasingly getting powerful such that you could describe something, and faster than you could possible design it, a suitable enough part is created, especially for quick "I just want an adapter" type projects. Tech is moving so quick I can easily imagine every CAD programs starting to have their own general AI assistant where if you get to some annoying part you just kinda say "Redo this whole section but like 2mm wider and adjust the formula accordingly" and through context it'll do what would have taken you an hour of fussing with annoying systems.

  • @hitf5

    @hitf5

    5 ай бұрын

    @@RobertCowanDIY Agreed. But there are some parts of modeling where I sure would appreciate having less steps like surface patterning, threads, etc. Regarding the magnets, I have always thought surface area was the idea, I never considered total mass as a way to increase strength without increasing the area of the mating surfaces. This is one of those reasons where actual schooling rather than self-taught provides a better foundation for success.

  • @bendernakamoto
    @bendernakamoto5 ай бұрын

    Great video. Love the thin material left on the print for magnet retention.

  • @joell439
    @joell4395 ай бұрын

    Super nice design Robert. Love the immensely practical use of magnetic quick disconnects. Merry Christmas 🎄🎄👍🎄🎄

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Thanks, you too!

  • @VIPER35GP
    @VIPER35GP5 ай бұрын

    Thanks for sharing

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Thanks for watching!

  • @joedog86
    @joedog865 ай бұрын

    Great project and great video! I liked the explanation of your thoughts during the design process. Now, go full circle and use your laser machines to make an accessory for your 3D printers! 😎😆

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    OOOOH, good idea!

  • @75keg75
    @75keg755 ай бұрын

    7:40 if the orifice for the magnet was deep enough you could do it but then your flange gets unnecessarily thick to account for slot. You would put in magnet then Put in a Shim then let the print finish to lock it in place. Robert you probably know I meant bit others may not. The problem with embedding is that if you sell or discard pc. It’s worth recovering the sometimes expensive magnets. An embedded magnet is hard to remove than just pushing them out with a toothpick. If you have smaller magnets you could use the halbach array method to amplify the magnets. It makes a 10lb magnet array feel close to 20lb pull force.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    They can be recovered easily enough with other magnets ;-) Just stack them up and slowly pull out the stack. This isn't my first rodeo with magnets.

  • @75keg75

    @75keg75

    5 ай бұрын

    @@RobertCowanDIY when I said it is harder to recover I meant once you’ve sealed them in. Ie put a slot, drop in magnet, shim magnet, continue print to seal orofice. The only way that’s coming out is a destructive recovery. pulling magnets on tight fitting parts is feasible for sure. But to be foolproof adding a tiny hole to push the magnets out is handy. For the part I had, the magnet was unlikely to pull out as the orofice was just smaller than magnet and the force holding magnet in place was more than magnet force. Have you tried a halbach array - I was impressed by an 8- 10x10dia neodymium magnets array. Possibly best suited to a different application than your duct, but cool to check out if you haven’t come across them.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@75keg75 I usually add a small hole to push them through BUT in this case I was worried about debris getting into the hole and causing an issue with a snug fit. Once again, over-thinking a design that works just fine.

  • @TomMinnick
    @TomMinnick5 ай бұрын

    Love this solution. I am always a fan of using magnets to auto-align couplings. Are the plates on the fiber lasers aluminum? If not could magnet to the plate. Also curious, what use cases your 3 lasers fit.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    The base plates of the fiber lasers are aluminum, so magnets won't work unfortunately. The CO2 laser is for most things. I use it for making little cardboard jigs (just goo for testing fit or layout of things), engraving wood, cutting acrylic, etc. The fiber lasers are for marking metals or engraving on anything the CO2 can't do.

  • @75keg75
    @75keg755 ай бұрын

    For a rev 2 of this you could put the index nubs as triangles so it is more self centering than you have. Also you could print a soft TPU gasket that you press fit into a groove. The squish from the magnets should create a full seal. The perfect printer is the cheapest than you can print with. Much like the fastest car in the world is a hire car! 😂 Merry Christmas!!

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    This was prototyped pretty heavily and they seat perfectly fine. I've had zero issues with them finding their way in. Look closer at the models, the 'nubs' are all chamfered on the receiving and and it's nearly impossible to not get it to seat flush. TPU would have been a nice addition though.

  • @75keg75

    @75keg75

    5 ай бұрын

    @@RobertCowanDIY I was watching on an iPhone just after I woke up so I didn’t see.the Chamfers - which will definitely act like a centering triangle. TPU definitely worthwhile for a dusty system but as your extracting fumes it probably not worth the hassle. The vents on back laser are probably bigger than any gap on the flange faces.

  • @Newmeishu
    @Newmeishu5 ай бұрын

    Good thoughts. I like magnets in my designs too. The only thing I would do differently is to use a rectangular shape for the duct. Or better said something with a 45 degree top if you printer can’t bridge nicely. It would avoid the need for supports and allow you to get the laser even closer to the wall. Designs for a 3d printer needs some change in mind. I am not sure if I would like to have a 50W laser without a sight protection either.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Round ducts are better for airflow. The elbow is already as tight as I would like, any tighter and you will impact air flow. Ideally, I'd want it much larger, but I'm restricted by the size of the duct. Supports have come a long way and both parts print just fine with supports and were designed with 3d printing in mind. The fiber lasers have goggles down below, which you can see when I'm down next to the HEPA filter. Also, the computer that operates the machine is opposite the lasers, so my back is to the machines while they're being used. Most jobs are less than a minute, so I just hit go and by the time I turn around, it's done.

  • @Newmeishu

    @Newmeishu

    5 ай бұрын

    @@RobertCowanDIY Glad too read that you are protecting your eyes. Please just keep in mind that your audience will not always have the same degree of self protection :) I don't know... perhaps just add a warning .. this can be a very quick accident. Duck ... you are right... round ducks have a better airflow... but square ducks are very popular too - even a lot of air intakes in military jets are quare ... and then we could speak about the influence of the layer lines on the airflow and later on the spiral in the extensible duck... ;) .. imho I don t think this will be a big difference in this application. At the end of the day., your design works and that is what matters. thank you for the reply

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@Newmeishu Eh, it's a $5K machine that comes with a lot of instructions and requires a fair bit of know-how to get working. I am just showing off projects I'm building, I don't need to be an OSHA instructional manual for people. Dumb people are gonna do dumb stuff and it's not my responsibility to stop them.

  • @ke6gwf
    @ke6gwf5 ай бұрын

    An idea for the fume extractor nozzle for the open printers. Put it on a metal plate that about matches its size and have a single smooth pin sticking down beneath the plate, just the right size to drop into the holes on the bed. Then you can just set it on the printer and the weight of the metal will hold it in place with the single centered pin keeping it aligned. That way you don't have to mess with screws every time, and you can move or pivot it anywhere you want.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Fair point but all the holes are threaded, so eventually the pins would damage the threads. PLUS, I won't really need to move or adjust the duct very often, it's most likely going to stay in roughly the same spot each time. I did think about a method like you proposed, but I went with shorter thumbscrew so it's only a few turns to remove them. Another interesting idea would be set screws set below the surface and magnets... The magnets would hold to the set screws. Lots of ways to do the same thing.

  • @ke6gwf

    @ke6gwf

    5 ай бұрын

    ​@@RobertCowanDIYOhh, the set screws with magnets sounds slick! Gonna have to tuck that one into my archives for future use! Lol And yes, wearing the threads over time is a good observation, especially with aluminum. That could be addressed by using a plastic pin though. If it doesn't have to move frequently, that also changes things a bit. I know that if I was having to move it for every job, the thumb screws (which wear threads out with constant use as well... ;) ) would trigger my unnecessary repetitive task annoyance, and I would end up finding a pipe wrench or something to set on it to keep it in place lol But the magnets on set screws would be even nicer.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@ke6gwfYeah. I'll use it and see how it goes. I'm getting better at not over-engineering things, but just doing something to get it working and tweaking as I go. I suspect the thumbscrews will be just fine.

  • @GarethLewin
    @GarethLewin5 ай бұрын

    Great video. Listen I have the FLSun V400 and it's a very fast printer and I use it for a lot of prototyping or printing stuff that I don't care too much about, but it's dimensional accuracy is awful. That doesn't mean the S1 will have the same issues, but I hope it works out well.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Huh, interesting! Are delta printers just inherently less accurate? I don't have much experience with them and just wanted to try one out.

  • @GarethLewin

    @GarethLewin

    5 ай бұрын

    @@RobertCowanDIY I do not believe so. The high end prusas are deltas.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@GarethLewinGotcha. Yeah, the Trilabs look nice, but a bit spendy for what they are.

  • @crashkg
    @crashkg5 ай бұрын

    Nice prints. Do you have a link for the particular magnets you used? I've gotten some duds on amazon where they stick together weaker than my kids fridge magnets.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Unfortunately it looks like the last ones I ordered aren't around. Check the description, I added some links. Two of these stacked would work great: amzn.to/3NFiip2

  • @crashkg

    @crashkg

    5 ай бұрын

    @@RobertCowanDIY thanks!

  • @garylinn7747
    @garylinn77475 ай бұрын

    Thanks, Robert, for your design and time spent sharing. I also have 3 lasers that I would like to alternately connect to my super expensive XTool Hepa. I use Fusion 360, (free hobby-maker version), and don't want to subscribe to solidworks or learn it. Also, I have a Bambu Labs X1, not a Prusa XL. Could you export your design from solidworks to a format that can be read by Fusion 360? I would like to "shorten" the overall length so I can get it on the X1 build plate. In any any case, yes or no, thanks again, Gary Linn

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Check the printables link in the description. I've included the original Solidworks file, as well as a STEP file and 3MF. The STEP file should work fine in Fusion. If not, I could include an IGES as well, but the STEP or 3MF should work for your purposes.

  • @garylinn7747

    @garylinn7747

    5 ай бұрын

    Thanks, Robert, for your lightning fast reply! Merry XMAS and a happy and safe 2024 for you and yours. Gary Linn.@@RobertCowanDIY

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@garylinn7747 Yep, you too!

  • @unemployedredneckhillbilly2023
    @unemployedredneckhillbilly20235 ай бұрын

    I was told that type filter is not safe for use with acrylic work. Xtool told me the P2 should be vented outdoors when working with acrylic as their filter cannot remove the harmful fumes they found after testing. I am pretty sure all the filters like that use the same filter media. You may want to vent it to be safe unless you are just working with wood. At least check with the filter manufacturer .

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Huh. interesting. I'll have to check into it. I've used filters like this before from Bofa and they're good at pretty much anything you can cut. Thankfully I don't do much acrylic. I could always vent the exhaust of the air filter outside for double-protection! Thanks for letting me know.

  • @unemployedredneckhillbilly2023

    @unemployedredneckhillbilly2023

    5 ай бұрын

    @@RobertCowanDIY I had no idea either. Xtool told me not to use the filter box for acrylic in my videos anymore. Venting the filter outside is probably best. Yours maybe different but they all seem to use the same consumables. I have no equipment to actually test the air coming out but I bet it doesn't meet some stringent European spec.

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    @@unemployedredneckhillbilly2023 Interesting. I do remember when I did a comparison, the xtool air filter was MUCH smaller. The gwieke has a much larger air filter box. But thanks, I'll look into it.

  • @petertheepro3536
    @petertheepro35365 ай бұрын

    Good machines surprise me with one kindly

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    Sure thing, your free 'machine' is in the mail!

  • @JonathanRansom
    @JonathanRansom5 ай бұрын

    I need to use magnets more...

  • @RobertCowanDIY

    @RobertCowanDIY

    5 ай бұрын

    They're quite attractive.

  • @JonathanRansom

    @JonathanRansom

    5 ай бұрын

    😂

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