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KTM Clutch Master Overhaul

Clutch master overhaul on a 2017 KTM 250 EXC using an OEM Brembo repair kit with 10mm piston. Important- check what diameter piston your bike uses before ordering.
10mm Repair Kit part number: 54802032000
Clutch Reverse Bleed video: • Hydraulic Clutch Rever...
2017 KTM 250 EXC with Keihin 38mm + STIC & RK TEK Head
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Facebook: / tokyooffroad

Пікірлер: 51

  • @AndrewBoundy
    @AndrewBoundy4 жыл бұрын

    Best KTM maintenance content anywhere. Thanks!

  • @mesbahe
    @mesbahe4 жыл бұрын

    Wow, welcome back we missed you.

  • @sorin.n
    @sorin.n4 жыл бұрын

    Detailed, thorough and progessional, as always! Thank you!

  • @paiankur
    @paiankur4 жыл бұрын

    Welcome back. Hope things are ok in Japan and you are staying safe. As usual a very detailed and excellent video!

  • @TokyoOffroad

    @TokyoOffroad

    4 жыл бұрын

    Yes, things are improving. Thanks.

  • @jamesbramblett3346
    @jamesbramblett33463 жыл бұрын

    Best instructional videos on KZread 💪🏽

  • @TokyoOffroad

    @TokyoOffroad

    3 жыл бұрын

    Thank you. Pleased that you like them...

  • @keithchristiansen8542
    @keithchristiansen854211 ай бұрын

    Incredible breakdown, by far the best on the Internet

  • @TokyoOffroad

    @TokyoOffroad

    11 ай бұрын

    Thanks. Pleased to hear that you enjoyed the video

  • @herobo123456
    @herobo123456 Жыл бұрын

    Good job

  • @chrismarshall4814
    @chrismarshall48144 жыл бұрын

    Aaahhh how I have missed your how to videos 👍

  • @Alan-bj9nb
    @Alan-bj9nb Жыл бұрын

    Thanks for posting this. It's very helpful!

  • @hugoclifford8949
    @hugoclifford89492 жыл бұрын

    Excellent vid! My clutch at last feels how it should 👍🏼

  • @TokyoOffroad

    @TokyoOffroad

    2 жыл бұрын

    Glad it helped!

  • @Cee-FJedi
    @Cee-FJedi4 жыл бұрын

    Thanks for another Awesome informative and easily understood video. I've been using the "Clake One Light" clutch lever for over a year on my 2020 300 EXC TPI and it Crazy Good! 3 of my mates have had a ride and now HATE me because they felt they had no choice but to get one as they couldn't go back haha 2 friend with late model WR-F Yamaha's installed it with the Hydraulic conversion and its night and day difference. Thanks Again.

  • @korearoughterrainchannel4104
    @korearoughterrainchannel41043 жыл бұрын

    As usual its the best maitanens video. Thank you.

  • @kounnasjo7
    @kounnasjo72 жыл бұрын

    Perfect video! Thanks a lot mate!

  • @azlong4596
    @azlong45964 жыл бұрын

    You misspoke, you said dot 4 or dot 5 brake fluid but I know you meant dot 5.1. Dot 5 fluid is silicon base fluid and not compatible with regular brake fluid.

  • @TokyoOffroad

    @TokyoOffroad

    4 жыл бұрын

    Yes, DOT 4, or 5.1 (not 5!). It's on the cap...

  • @mistersubby
    @mistersubby4 жыл бұрын

    Thank you very much from Thailand. Great video as usual.

  • @orynskitomek3715
    @orynskitomek37153 жыл бұрын

    Excellent reference. Thanks for sharing your knowledge.

  • @barryspindler8342
    @barryspindler83424 жыл бұрын

    Thanks again from Colorado.

  • @olbarney2429
    @olbarney24292 жыл бұрын

    Excellent 👍

  • @brianmorse8811
    @brianmorse88114 жыл бұрын

    Oh perfectly good job old man. good show bravo! I liked yes.

  • @prestonford9356
    @prestonford93562 жыл бұрын

    This helped a lot

  • @jeffloucks2120
    @jeffloucks21204 жыл бұрын

    440 hrs. Trying to recall... you've done one bottom end? Thanks for commenting and showing removal of the anti-foaming disc. Always wondered about it in the past when diagnosing my old XC.

  • @TokyoOffroad

    @TokyoOffroad

    4 жыл бұрын

    The bottom end overhaul is fast approaching...

  • @robbarnett638
    @robbarnett6382 жыл бұрын

    Thank you!

  • @user-do6gz4vg6l
    @user-do6gz4vg6l4 жыл бұрын

    Just i want to do the overhaul of clutch master , so I'm going to use it as an reference.

  • @juansalvadordiaz
    @juansalvadordiaz Жыл бұрын

    Hey, nice video! have you replace the pin? I've been searching everywhere but I can't find it.

  • @GregSamborski
    @GregSamborski3 жыл бұрын

    What are the symptoms of a clutch master / slave that needs replacing? Thanks for the great vid!

  • @rassy7
    @rassy7 Жыл бұрын

    Love all your videos. Don't know where I would be without your help. Question: Doesn't that lurch at the end when you kick it into gear indicate clutch drag? I'm currently having the same issue with my '22 250 XC-F. Trying to figure out where to start the diagnosis. Only 28 hrs on it.

  • @TokyoOffroad

    @TokyoOffroad

    Жыл бұрын

    When the engine is cold there will always be a noticeable amount of clutch drag, even when everything is perfect. Once the engine is up to operating temperature the drag should be reduced significantly

  • @rassy7

    @rassy7

    Жыл бұрын

    @@TokyoOffroad Ok. That helps. Thanks.

  • @jodylarue2312
    @jodylarue2312 Жыл бұрын

    Do you know of an aftermarket or brembo part for replacing the sight glass windows and seals on the master cylinders?

  • @TokyoOffroad

    @TokyoOffroad

    Жыл бұрын

    Sorry I haven't looked in to that so don't have any suggestions.

  • @NirHason
    @NirHason4 жыл бұрын

    Thanks! Who can dislike this video? :S

  • @TokyoOffroad

    @TokyoOffroad

    4 жыл бұрын

    @@ccenduro - LOL

  • @jonasfosse171
    @jonasfosse171 Жыл бұрын

    Hi! I recently bought a KTM EXC 300 tpi 2021 with 14 hours on it, so the bike havent been much used. I changed the oil when i got it. I have an issue with my clutch. I have to pull the lever all the way in or it wont «calm down» There is an aftermarket clutchlever on, but when i swap to the original its ctually wore. i have adjusted the lever to the maximum, but dosent matter. Any tips or help?

  • @TokyoOffroad

    @TokyoOffroad

    Жыл бұрын

    My recommendation is to try changing the clutch fluid and bleeding it.

  • @pedroferreirinha5256
    @pedroferreirinha52563 жыл бұрын

    Hi there. I was doing this procedure and after all was done I did the inversed bleeding (correctly I suppose). Is it normal that air keeps coming out to the reservoir? Any tips/ issues that can lead to this? Thanks

  • @alexandergibson4130
    @alexandergibson4130 Жыл бұрын

    Did you ever replace that push rod pin? If so where did you get it? I can’t find one anywhere

  • @TokyoOffroad

    @TokyoOffroad

    Жыл бұрын

    The push rod KTM part number is 54802046000 and it comes with a new seal.

  • @TokyoOffroad

    @TokyoOffroad

    Жыл бұрын

    KTM Spare Parts Finder: sparepartsfinder.ktm.com/

  • @haydeecampos3339
    @haydeecampos33397 ай бұрын

    Donde consigo ese repuesto

  • @TokyoOffroad

    @TokyoOffroad

    7 ай бұрын

    Hi there. You can order the repair kit from your KTM dealer.

  • @gedj5
    @gedj54 жыл бұрын

    Hey I just rebuilt my kx100 new gaskets and piston and rings and it still doesn’t have good compression I can push it down pretty easily with my hand someone please help

  • @vanyawe9218
    @vanyawe92184 жыл бұрын

    Crimea

  • @EC-xo4ti
    @EC-xo4ti4 жыл бұрын

    slave cylinder remains untouched?

  • @TokyoOffroad

    @TokyoOffroad

    4 жыл бұрын

    Yes, the slave is still working fine. I rode the bike on Sunday and the clutch worked great all day...

  • @krp6147
    @krp61474 жыл бұрын

    😎👍

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