Installing a Limited Slip Differential in my Porsche 964

Автокөліктер мен көлік құралдары

Making progress making way it is now time to get the Porsche 996 Cup differential into my Porsche G50 transmission heading into my 964.
As my car started out as a C4 it needs to get a new transmission and together with that I need to ensure a LSD (Limited Slip Differential) is installed. As It turns out I previously found a freshly refurbished unit from a 996 Cup that I'm now adapting to fit inside this gear box.
This is very technical in nature and requires some patience to get through. I will be checking/adjusting the LSD pre-tension, adjust the taper bearing pre-load as well as check the gear back lash.
The tools used in the video can be downloaded from our web shop located in our webpage so you can 3D print them yourself.
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Videos recommended to watch:
Check out the rest of the my Porsche 964 rebuild (nearly 50) videos here ➤: kzread.info?list... out the rest of the my Porsche 911S Targa 1976 - Signature edition rebuild videos here ➤: • Porsche 911S Targa 197...
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Chapters and Key Moments:
00:00 - Introduction to Gearbox Install
00:28 - Introduction to G50 Gearbox
02:05 - Old Differential Inspection
04:04 - Purpose of a Differential
06:01 - Behavior of an Open Differential
07:26 - Introduction to Limited Slip Differential (LSD)
09:00 - Explaining LSD Mechanics
10:59 - Testing LSD Pre-Tension
12:46 - Adjusting LSD Pre-Tension
14:23 - Setting Bearing Assembly Pre-Tension
16:02 - Removing Outer Races
17:38 - Installing Outer Races
19:33 - Calculating Gear Backlash
21:12 - Testing Gear Backlash
24:44 - Final Checks and Adjustments
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#islandworkssweden #porsche964 #GearboxInstallation #porscherebuild #LimitedSlipDifferential #G50Gearbox #DifferentialMechanics #LSDTesting #PretensionAdjustment #BearingAssembly #GearBacklash #MechanicalAdjustments #AutomotiveEngineering #carmechanics #PerformanceDriving #TransmissionUpgrade

Пікірлер: 51

  • @Stefan_the_sailor
    @Stefan_the_sailor3 ай бұрын

    Brilliant! I have a LSD for the 928 gearbox (G13) and have been intimidated to attempt the measurement, shimming and backlash measurement/adjustment. Different gearboxes but the concepts are the same. Tusen Tack!!

  • @VladiDusil
    @VladiDusil6 ай бұрын

    Awesome, I've been looking forward to the next installment in the 964 series. There's always so much to learn from you, thank you, mate! edit: TIL I learned how an LSD works. I also love your engineering approach and the clever use of 3D printing to prototype in your workflow.

  • @islandworks

    @islandworks

    6 ай бұрын

    It’s a great way of combining engineering and practice by using 3D printing in this way! Thanks!

  • @leifpeterson9069
    @leifpeterson90692 ай бұрын

    Great video, as I'm placing a 930 transaxle in my 912 (as well as much more HP, rear suspension mods).

  • @24hourgmtchannel64
    @24hourgmtchannel643 ай бұрын

    Nice video. Most Porsche's factory limited slip is 40% locking. My 1979 928 has the factory m220 locking differential and I did the break away test and the minimum was around 22 Nm. My 82 911 SC doesn't have one and to be honest, a limited slip on street used classic air cooled 911 with anything under 300 hp is pretty much useless. The engine location obviously adds the advantage of traction. A front engine rear drive like the 928 can somewhat benefit from a locking differential. I always assumed the 930 came factory equipped with one and they didn't. It was an option. To my suprise, many 930's have open diffs. Many 911 experts actually say it can cause adverse oversteer in street use.

  • @Billiracing930
    @Billiracing9305 ай бұрын

    Great video Jonas - as always 👍🏻 Considering installing LSD on my 964 also, so really good to see what type of job this is. Look forward to the next video sir 😃

  • @islandworks

    @islandworks

    5 ай бұрын

    It’s a fun job! Good luck with it!

  • @magnusolsson7731
    @magnusolsson77316 ай бұрын

    Nice work Jonas, and always so nice tools you make!

  • @islandworks

    @islandworks

    6 ай бұрын

    Try them your next time around that area of the car!

  • @adamlambie4685
    @adamlambie46856 ай бұрын

    These videos are brilliant, think I’ve watched everyone of them

  • @islandworks

    @islandworks

    6 ай бұрын

    It’s fun making them as well!

  • @lucyandemilysdad
    @lucyandemilysdad6 ай бұрын

    Jonas, please please please when your using your press, put some safety glasses on, when bearings go they can fly everywhere, we have one at work that's actually in a cage for that reason.....A good idea too when setting bearing clearances is to flap out the ID of your old bearing so it can be removed easily then use your new bearing right at the end, saves pulling a bearing on and off with your press and the pullers.... Top quality video as always mate 😉👍🏻

  • @islandworks

    @islandworks

    6 ай бұрын

    That’s really good advice! It’s so easy to take the quick way at home when doing it properly only takes a few seconds more!

  • @cam3002
    @cam30026 ай бұрын

    To help put things in perspective, I race a Mazda MX-5 in the State, when I ran a clutch pack LSD, I would set the break-away to 80 ft lbs (~108 nm). Your 100nm is ~74 ft lbs. Therefore, your break-away should be very nice and manageable. Also, it is desirable to have lower break-away in braking, especially when trail braking into a turn. Otherwise will cause excessive understeer. Keep up the good work!

  • @islandworks

    @islandworks

    6 ай бұрын

    That’s a great reference thanks!

  • @krisdecreton4243
    @krisdecreton42436 ай бұрын

    Your method for measuring the preload is genius! Might have to do the same on my 915 gearbox.

  • @islandworks

    @islandworks

    6 ай бұрын

    It worked really well! Get a printer and use the tools from my webpage next time :-)

  • @omrima1
    @omrima16 ай бұрын

    My friend, you probably should work for Koenigsegg 😅 Great episode once again!

  • @islandworks

    @islandworks

    6 ай бұрын

    If only they built Porsches!

  • @bisondacierr
    @bisondacierr6 ай бұрын

    I'm always amazed André, love the engineering and at the same time discovering as an hobby mechanic.

  • @islandworks

    @islandworks

    6 ай бұрын

    It's my passion! Thanks for being a long time follower!

  • @watsonwatson8051
    @watsonwatson80516 ай бұрын

    Nice one, enjoyed that

  • @islandworks

    @islandworks

    6 ай бұрын

    I enjoyed making it!

  • @TurbineResearch
    @TurbineResearch6 ай бұрын

    Always look forward to your videos! Thanks for the update

  • @seancorneil5780
    @seancorneil57805 ай бұрын

    I have an E92 M3 with a drexler in it and it has 86nm of preload.

  • @gafrers
    @gafrers6 ай бұрын

    Always great to see progress on this.

  • @islandworks

    @islandworks

    6 ай бұрын

    Great to make some more progress!

  • @LynetteJiang
    @LynetteJiang6 ай бұрын

    Very detailed! 👍Thanks for sharing!

  • @islandworks

    @islandworks

    6 ай бұрын

    Thanks for watching!

  • @MrAdeelGT
    @MrAdeelGT6 ай бұрын

    Amazing work, I love how you just make your own tooling to do these jobs!!

  • @islandworks

    @islandworks

    6 ай бұрын

    It’s great satisfaction seeing it work!

  • @jamest5149
    @jamest51496 ай бұрын

    Did you get the distance from the centre of the drive shaft hub to the printed pointer and dial gauge holder from Porsche…. This is critical as any deviation from the distance from centre means the measurement of backlash is meaningless

  • @islandworks

    @islandworks

    6 ай бұрын

    Yes, it’s in the workshop manual and is 80mm

  • @dra911
    @dra9116 ай бұрын

    I had a truetrac diff on a front-engined V8 (LS1) sedan and it was wonderful to drive. I assume this diff, coming from a cup car probably has more lock under decel than accel, which a truetrac style diff cannot provide. I believe this is common for stability under braking for mid and rear-engined applications? Nice work either way, great use of custom tools to make your job easier!

  • @islandworks

    @islandworks

    6 ай бұрын

    Lots a great alternatives out there! Im looking forward getting to test this one!

  • @olivierleduc7305
    @olivierleduc73056 ай бұрын

    great video!!! i wonder, does anyone make a Torsen diff for G50s? i never had much succes with clutch type diff and love the torsen on my lotus!

  • @islandworks

    @islandworks

    6 ай бұрын

    I think there is one that fits, but not sure. I got a good deal on this one!

  • @anidiotinaracingcar4874
    @anidiotinaracingcar48742 ай бұрын

    Are there LSD with infinitely variable preload? Like with a ring on a threaded shaft that would preload a spring a bit more or a bit less?

  • @islandworks

    @islandworks

    2 ай бұрын

    Believe it or not by the 964 C4 has a progressive diff like that actuated by a lever and a hydraulic cylinder. An amazing gear box but also a very heavy option

  • @anidiotinaracingcar4874

    @anidiotinaracingcar4874

    2 ай бұрын

    @@islandworks Thank you for this answer!

  • @dacky3320
    @dacky33206 ай бұрын

    I like to put paint on the pinon shaft to see where it runs on the crown wheel just to be sure

  • @islandworks

    @islandworks

    6 ай бұрын

    I had blue marking the gear in the plan as well but time got the best of me!

  • @rushbrady4120
    @rushbrady41206 ай бұрын

    Another great video. Surprised you didn’t opt for lightweight aluminum side covers.

  • @islandworks

    @islandworks

    6 ай бұрын

    The switch out the LSD casing you mean? Is that an option?

  • @rushbrady4120

    @rushbrady4120

    6 ай бұрын

    My reply was deleted. Patrick Motorsports makes aluminum side covers.

  • @drnc8770
    @drnc87706 ай бұрын

    Thank you very much for this video.. Just a few questions, why not choosing an Wavetrack differential (seems to be very popular for the 964)? is it possible to share where to find all the bearing and shim kit we need? Im plan to install a wavetrack on mine G50. Thank you

  • @islandworks

    @islandworks

    6 ай бұрын

    I found this one from a friend that was selling it. The 996 cup diff has a very good reputation for track applications but there are many other good alternatives. I got the shims from Rosepassion in France. Look under the 996 GT3, they are less costly than the ones under 964 and should be the same thing.

  • @GiddyUp964
    @GiddyUp9646 ай бұрын

    Like how you just tear into everything! Question, on the C4 transmission, I know about the center differential clutch pack, but does the C4 have a limited slip standard in the 64 type tranny?

  • @islandworks

    @islandworks

    6 ай бұрын

    The G64 is a marvel of engineering and one of the best I’ve ever seen (if you need AWD). It has two controlled and actuated LSD and one open diff for the two front wheels. So yes it has the same diff between the rear wheels.

  • @UnlistedBio
    @UnlistedBio5 ай бұрын

    Is it too much to ask for some sand blasting or ice blasting for the aluminium case? It’s aesthetics but would help my OCD and remove a few 100 grams of grime…. 😂😂😂

  • @islandworks

    @islandworks

    5 ай бұрын

    I would love to get it done too! It would be much more pleasant to work with for sure!

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