Incredible Manufacturing Process of Huge Industrial Gear || Production of Biggest Industrial Gear
Автокөліктер мен көлік құралдары
Incredible Manufacturing Process of Huge Industrial Gear || Production of Biggest Industrial Gear
#incredible #manufacturing #process #of #huge #industrial #gear #production #of #biggest #industrial #gear #amazing #mechanics
Пікірлер: 1 000
This was Birmingham England 200 years ago. Take my hat off to these hard working talented people.
@vintagemxer9165
5 ай бұрын
and at least one child
@opx4real
3 ай бұрын
@@vintagemxer9165I saw at least 3.
Came across this by accident- years ago in the sixties and seventies as a truck driver I used to deliver them to Fletcher and Stewart in Derby they used to make sugar cane processing machinery for export. It 's not important to have them made to a strictly controlled metal specification or precision as they don't really mesh they intermesh with the cane between them. The really big pieces on the machine were the supports called headstocks which were carried as a wide load to the factory which could weigh I believe about twelve tons.- thanks for the memories
If ever there is a nuclear war it's guys like these we need to survive. Incredible work.
This factory has been operating for half an hour without injury
@pd4165
8 ай бұрын
Nah. They edited the deaths out for the KZread algorithm.
@sparky3006
8 ай бұрын
@@pd4165 lol
I half expected to see a sandal sticking out of the cast when they pulled it out.
when human life is cheaper than a pair of saftey goggles, suits, shoes or gloves...
@CarlosReyes0410
8 ай бұрын
You are right 100%. The owners of these sweat shops have no mercy for these poor guys. They JUST don{t care.
@Deadassbruhfrfr
8 ай бұрын
Thats how they do it 💪🏼 (no soft westerners allowed) the tracking collar on my cat is worth more than them. this is literally how they think. 😨
@goodtimes217
8 ай бұрын
They simply don't have insurance companies making up the rules, safety first has nothing to do with the safety of the individual, it's all about the safety of the company.
@wolframgerber7118
8 ай бұрын
Respekt dem Kollegen an der Hobelmaschine, nur nach der Kontrollkörnung zu arbeiten. 👍
@mikec4834
8 ай бұрын
Love their uniforms, and the steel toenail sandals!
Incredible, almost unbelievable! And sometimes with such simple Tools ... Great Workmanship!
Incrível o trabalho desse povo o admiro muito
Посмотрел видео и просто ошалел какой труд вложен в эту шестерёнку, трудяги молодцы👍 реально адский труд, надею вам там за такой труд платят достойно🤔
@phlematomb
6 ай бұрын
Нет, не платят
@ksn3254
5 ай бұрын
Судя по отсутствию спец одежды и средств защиты, труд очень дёшево ценится
@user-fw9dr4ou7p
2 ай бұрын
Мене интересно куда они их делают?
These guys are like the McGyver of manufacturing . They are so resourceful and speaking of man power, his is it
Los hombres del hierro, con increhible destreza. Un trabajo de alto riesgo y carecen de un minimo de seguridad. Felicitaciones por su gran desempeño y saludos desde Venezuela.
Rapaz é muito mão de obra parabéns pelo trabalho
I grow concerned for their space program
@robertmann7277
8 ай бұрын
Oh, it'll be fine- they'll just throw an extra log in the rocket ship
would love to see the metallurgy report Computer tower: 17% Bike frames: 12% Car Bumpers: 71%
@robertmann7277
8 ай бұрын
I'll have you know, we use the finest metal for our products: Crapium from the Congo
Se não estivessem fabricando engrenagens que faz parte do mundo moderno, poderia se dizer que se trata de imagens de pessoas da idade da pedra em atividade. Porque tem perigo em qualquer lado que se olha e não se nota nenhum tipo de equipamento de segurança. Esse caras são guerreiros.
I feel guilty sitting in my lazy boy watching this
É notável observar um trabalho industrial. Gostei!
@evandorosarosa9188
6 ай бұрын
O processo é o mesmo em qualquer lugar no mundo, o que mudam é a automação para facilitar para os colaboradores. Visitei várias fundições no Brasil. Mas os empresários aí tem que pensar mais nos colaboradores, cadê os E.P.Is dos colaboradores?Pois tenho certeza que eles não tem a cabeça aço carbono 1040, os olhos de aço carbono 1020, os pés de aço inox 320. Empresário cuida do seu patrimônio e o capital humano segurança dos colaboradores em primeiro lugar. Se fosse no Brasil a fiscalização do M.T.E. teria notificado e parado a empresa para regularizar, aliás essa empresa desse jeito nem teria o alvará de funcionamento do jeito que está trabalhando. Colaboradores a vida é uma só se vocês não cuidarem de vocês patrão nenhum vai cuidar, fujam daí ai o risco de morte aí está maior que GAZA, vai vender picolé, verduras, doces e etc... , nas ruas que vocês estão mais seguros. Nascemos um vez só cuidem de vocês, se não forem seguro não faça que Deus os potejam com muitas saúdes.
Extremely interesting. It would be very good to have haw many days it’s during to do one peace.
Bravo !!! ca s'appel "Le savoir faire" il faut tout faire pour preserver tous ces beaux metiers !!!!!! (Olivier..... France)
Just amazing, couldn't stop watching this. 2 hours earlier I watched Tesla manufacturing..... There is more than one way of doing things... Safety, tools, repeatedness, quality, controlled material and product, methods... Who would dare to plan such production line? Now I can imagine that there was a way to build the St. Peter's Basilica in Rome. There were always Genius people everywhere, and great craftsmen ...
Технологии у них такие же как и индийские фильмы
Сколько смотрю и удивляюсь их работе, что работают в басаножках с горячим и холодным металлом. А эти шестирёнки наверно великану на часы.
Take these guys to the beach and watch them do their magic.
Olá profissionais na parte de metalúrgica...vocêis dedicam muito ... esse trabalhos de vocêis eu admirando daqui ...e muito pesado e muita atenção...não pode cometer erros se não perde a matéria prima ...ai é fatal ...SUSSESO pelo seus trabalhos...BRASIL AMÉRICA DO SUL...🇧🇷😎🤗👏👏👏👏👏👏👏👏👏🤔🤔🤔
Кошмар металлурга )
Safety regulations do not seem to exist in this factory. Something like this would be unimaginable in Germany and some other countries.
@tuberroot1112
9 ай бұрын
What do you mean? Didn't you notice they ALL had foot wear on? No bear feet here. You can spot the boss's son, he gets the insulated cotton gloves. Safety regs are: keep at least 6 ft from the molten steel when they are pouring, it can cause burns.
@ksp-crafter5907
9 ай бұрын
@@tuberroot1112 I think he is rather talking about the toxic smoke and the lack of breathing masks & eye protection! 😷
@trexmidnite
9 ай бұрын
This witch craft
@chonpiras2815
9 ай бұрын
@@ksp-crafter5907 YOU ARE RIGHT
@michaeld53
8 ай бұрын
OSHA doesn’t live there
What professionals, I bow deeply to all these workers. Making the casting molds shows great craftsmanship. While watching I always fear for their delicate body parts because of the unprotected clothing, especially the vulnerable bare feet in sandals of these people are in constant danger. The machining is also incredibly clever with the fairly primitive machines and tools they use. I have a lot of admiration for these hardworking super professionals.👍👍
@enriquemora7219
6 ай бұрын
¹¹
@enriquemora7219
6 ай бұрын
M
@timma363
6 ай бұрын
@@enriquemora7219😅
@gregbeaulieu7049
6 ай бұрын
Talk about ancient , no safety or quality control. Wonder what engineer signed off on it lol
Air Quality? Are we saving the environment with electric cars? Come on man.
@DCG-Holography
9 ай бұрын
"Come on man." You are Joe Biden and I claim my $5 :-)
Amazing, but seeing children working in that environment and a complete lack of even basic PPE is pretty depressing.
Simply Incredible! A fascination to watch! True Craftsmen!
سہولتیں نہ ھونے کے باوجود اتنا بڑا کارنامہ شاباشی اللّہ پاک حفاظت فرمائے
Not bad for iron age :)
No safety boots, ear plugs, hard hat, protective glasses, they just go to work. These people are amazing!!!
@user-lj6jf7wy1d
7 ай бұрын
That's not amazing. That's total BS. Obviously it's not the workers fault! Last shot shows children working there. How is that amazing? That's some 1900's working conditions. It's a miracle to me how people watch this and not constantly think: "This can only be legal if you don't care for any of the guys working there."
@pauloshea9978
7 ай бұрын
Poverty and squallor is not a virtue. There's nothing amazing here. These conditions are middle age!
Seriously? That is their process? Insane. Remarkable workers. Definitely not afraid of getting down and dirty. Hats off to these guys.
These are REAL men. phenominal workmanship. God love every one of you.
@nathanwahl9224
7 ай бұрын
These are idiots making crap.
Formidável!
Amazing work😘
Get these boys some safety boots and glasses at least
мля... на разливке металла в тапках. тут суконку бывало насквозь прожигало
отличное производство брака
@alexpnh2884
8 ай бұрын
Просто не показали слесарей, с метровыми напильниками, а так годно )))
parabens verdadeira obra de arte,Deus renove vossas forças, abraco aqui do Brasil 👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷
Es asombroso y extraordinario a la vez cómo trabajan…
amazing work . No work place and safety , No plan / blue prints . Love your safety boots . Simply incredible work .
I used to work in the steel industry. The total disregard for health and safety here is staggering - no personal protective equipment (toes, eyes and hands!!!), people moving randomly around cranes with molten loads, no audible warnings, totally chaotic workspace with stuff all over the floors and associated tripping hazards, it just goes on and on. I dread to think how many workers are injured here every year. Fascinating to watch but working practices definitely from an age gone by a very long time ago.
@WheelNutzV12
8 ай бұрын
Agree: no safety shoes, glasses, hats, etc. No metallurgical controls. Results in accidents and questionable product quality.
8 ай бұрын
I'm curious about the life expectancy of the workers…
@phatman808
7 ай бұрын
Yeah this is some 1800's industrial England stuff going on, right down to the child labor!
@rehoboth_farm
7 ай бұрын
That was the part that impressed me the most. I'm in awe of people that can do all of this and more while wearing flip flops. Hell, I saw a video where some Indian guys rewound a gigantic three phase motor by hand with no power tools wearing flip flops. Personally I could never walk in the damned things. Just imagine the colors an OSHA inspector would turn if he caught you wearing flip flops on a foundry floor 🤣.
@vintagemxer9165
5 ай бұрын
I would think it would be so easy to get their dresses caught on something
It's nice that they use the standards of security such as crocks and flannels
@The_DuMont_Network
8 ай бұрын
I saw some crocks with water in them. Oh, you mean "CROCS", the ugly footwear?
Wonder how long it takes a dude running the shaper to go crazy, watching it go back and forth?😂
Металлурги в сланцах)) 😂 👍
Are those dudes cutting the tooth profile by eye??
@user-if8ej3ee2k
8 ай бұрын
А потом шпицштифилем дорабатывают.
safety first....😒😒😒😒😒😒😒😒
Hardwork : 100 TIme : 100 Safety :00 Quality :00
It's amazing how solid those initial teeth profile castings are. Just compacted sand but they seem pretty resistant.
@simonscott1121
9 ай бұрын
They harden it with CO2
@yohanathandowns9057
8 ай бұрын
@farwindowwhat came first.. the work, or the safety for the work? This is what it looks like in 3rd world
@robertnicholson7733
8 ай бұрын
@@yohanathandowns9057 It looked much the same in the West 50 years ago apart from the clothing and footware - sandals? - sandals!!!! Some of these same practices are still in use in the west in custom casting workshops. It is not as dangerous as it looks, as long as everyone knows how their job fits into the overall process. Yes, there is some craziness here. The most interesting part is that the guy on the old shaper seems to be forming the profile of the teeth manually - by sight!!!
@yohanathandowns9057
8 ай бұрын
@@robertnicholson7733 no sir, this is closer to 100 years ago. Industrial revolution times. By the 70's safety and regulation was very mich in effect in the west
@Shredderof_POWDA
8 ай бұрын
@farwindowThey are using their brains/skills which seems you have trouble doing. The video labels what they are doing, and the video shows exactly that. Not the sharpest tool in the shed, are ya?
I'll bet these guys are great at building sand castles
Salut. J'ai passé 45 minutes à regarder des artistes travailler, ils font un travail étonnant... chacun dans sa catégorie est un maître. Je travaille le métal aussi, je le soude mais je connais toutes les étapes de préparation du fer, pour devenir une structure, du minerais en passant pas la fonte et son coulage jusqu'à sa pose et sa finition... et vraiment pour des pièces aussi grande c'est juste fou. Chapeau les amis. Magnifique.
i enjoyed this video and i could watch more videos with yall making and creating, yall are very good and i will love to even learn to do this work.
پاکستانی محنت کش الحمداللہ محدود ترین وسائل میں بہترین کام کر رہے ث ہیں ، ان محنت کشوں کی ہیلتھ اینڈ سیفٹی کا بھرپور خیال رکھنا بہر حال فونڈری مالکان کی زمہ داری ہے ان کمال کاریگروں کا لباس جوتے اور خاص طور پر سر اور آنکھوں کی پروٹیکشن کا بھرپور خیال رکھا جانا چاہئے ، ان قابل ترین کاریگروں کو میرا بھرپور سلام اور شکر گزاری ،
Professionals work. Nice to look at. Cool!
خیلی خوشحالم که تمام کارخانجات هرچی دیدم فکر میکنم توی پاکستان هست چقدر شما کارگران محترم زحمت می کشید وهر چیزی که لازم هست نیاز دارید در آن کارخانه خا که همگی هم قدیمی هستند با زحمت زیاد درست میکنید احسن هزار آفرین بر شما کارگران زحمت کش که مثل ساعت دقیق منظم مار میکنید آفرین بر شماها البته می بخشید من فارسی نوشتم چون انگلیسی نمیتونم باین قشنگی بنویسم من خیلی از فیلم های شماهارو روی یوتیوب تماشا کرده لذت می برم که چقدر شماها زحمت میکشید خسته نباشید وموفق باشید ❤❤❤
@irfanmuzaffar7494
9 ай бұрын
بہت بہت شکریہ برادر عزیز ، آپ کی توجہ اور حوصلہ افزائی ہمارے لئے سرمایہ افتخار ہے ، آپ کس ملک سے تعلق رکھتے ہیں براہ مہربانی ضرور بتائیے گا ، شکریہ
Unfortunate to see them using the notorious intermediate carbon alloy - DELL-8600. The 4-5% Dell may offer some small amount of wear resistance, but will ultimately cause the gear to fail within 2 to 3 years soon after the gear begins to restart randomly and shut off for absolutely no reason.
@devian138
8 ай бұрын
you are now my favorite person.
And UAW workers in America go on strike because they "have it so bad"...shameful !
Amazing work gentlemen.
У них это настоящее ,у нас это в будущем.
Excelente. Cuanta sabiduría amigos
Good job and good luck thanks for your information and nice sharing 🎉
Unbelievable! True craftsman
There you go, very careful, precise mix of metals ... Craftsman hand work instead of mechanization. Cool. Some closed captions to explain stuff would be nice. Some steps and nuances are not clear. I love the "safety sandals". Impressive.
@vancogley76
5 ай бұрын
wonder what alloying they used? Mostly steel? Saw them throwing in some other metals during casting pour. Seemed to machine like aluminum thoug. And was one of the gears bronze? Cool stuff.
No safety protocols at all. Pouring molten steel with sandals on, is just brilliant !
@claywebb8199
Ай бұрын
Yes but let me ask you, can YOU do this with all your safety gear on then? I’ll answer for you. No, I haven’t got a clue. Be quiet then.
Amazing! Thank you for sharing.
My best friend, Excellent video! Keep it up! I had to see the full video, as always, Keep it up! +thumb up3!
Würd mal denken Zahnräder für die größte Uhr die ich je gesehen hab.... Hut ab dafür ^^
Amazing skill and how these guys work with no protective footwear or eye protection is astounding, I noticed one guy standing on two bricks to protect him from the hot gear wheel. The work that goes into this job is outstanding and what a fabulous product. Well done on this process and thanks for sharing.
@kylemccourt663
7 ай бұрын
as an experienced foundry worker, it is horrifying. Most people can't even fathom in how many ways things here can go wrong. Even something tiny can be huge. Like one drop of molten metal on top of a foot, going to suck for the rest of your life
@derekstocker6661
7 ай бұрын
@@kylemccourt663 Very well said!
@jasonchui111
7 ай бұрын
This is something that YT needs to demonetize. Promoting dangerous work environment for pure greed. Sure not every work place can live up to western GmP standards but this is bare nothing in terms of PPE.
@greegorygrimlee5487
7 ай бұрын
@@jasonchui111It might be a good thing that people see it though. Both to respect how much these people can do as well as show the world how much danger they're bosses put them in.
@aaronmiles2030
7 ай бұрын
End product is filth the gear is broken before some clown buys it no respect for ripping people off and no respect for people making bulcrap for sale this whole thing is a total useless process waste of human time like yt
Had to watch a few times to understand how and why but no it's clear...nice job
Un travail de qualiter !!!
К сожалению после таких мамкиных металлургов у нас все и ломается,не успев начать работать)
19th century pattern making and casting techniques and similar health and safety. Although I think the quality of the metal would have been better back then. No way the teeth on the gear will be accurate and to what tolerance? Its make it cheap and when it wears out in a very short time make another one. I doubt or hope they don't export.
No protective body gear no nothing, just pajamas and sandals. If RESILIENCE was a person this was it.
I admire❤ your ways... blessings
Que povo trabalhador e muito talentoso !Ficou linda a peça e deu muito trabalho .Parabéns !
@Mike-jg5yy
7 ай бұрын
Ok lol was ok lol ok I'm ok k😅
@boxfox2945
6 ай бұрын
High skill
Great work👏👏
This is incredibly satisfying. True craftsmen working with what is available. Melting down computer cases and all kinds of random steel, handworked molds. It's great!
THEY WORK SOO HARD ,GODBLESS YOU TOOO KEEP US ON THE ROAD
These guys such hard workers. Yhey do a very good job and have great skills in the work !! Have nothing but respect for them !!
The forging process was great, fascinating making those huge parts with so much manual labor. I am less convinced about the machining of the finished part tho... But perhaps for the intended use, they'll be just fine. Not everything is going on a space ship...
@demetriusboyd24
7 ай бұрын
Casting. But yea these will hold for pretty much anything
The technology to create something new by melting scrap metal is amazing. I support you.❤❤❤❤❤
I used to machine huge propellers from raw castings. Every part of the process takes forever. Something as simple as facing it off takes all day.
Love the safety shoes...
No protective gear on workers except glove ! Yes this is Incredible Manufacturing Process !!
Nothing but the highest quality trash metal was used to make this part.
I see they are all wearing safety flip flops.
It is glorious to watch a part being made with manual equipment, and the skills of the operators. Being able to make a good part of this scale completely by methods like are a treat to see.
@terrencefoley509
8 ай бұрын
It's amazing how our high tech universe is built on such elegantly simple foundations. Also amazing......just the aim @24:00 to get the molten metal from ladle to mold. They opened the mold so fast, but that thing must have cooled for a day or so even though it was still steaming when they pulled it out.
@kylemccourt663
7 ай бұрын
the difference between molten and not is technically only one degree. A casting can be removed and still be 1000 degrees. why one would want to handle anything that hot is another story. might as well let it cool. @@terrencefoley509
@bill45colt
7 ай бұрын
bare foot, no gloves, helmet, visor, clothing, no fire extinguishers, no safety glasses, no safety equipment at all. I wonder how many are injured or maimed on the job,,,,,where is osha??
@richardmcelligott2881
7 ай бұрын
you're f'n joking right? They're making pennies a day. The metallurgy is questionable at best.
@terrencefoley509
7 ай бұрын
My point was only how amazing Sand Casting can be. But I wouldn't be surprised if the gear & the metal are first rate......They're only skimping on wages, safety, health, human life, and all that other stuff poor people have to give up to get a job. The purchaser probably has great quality control. The cost of failure of a gear like that could be far in excess of the cost of an assay.......though I was surprised to see they seemed to be dumping random scrap into the crucible.@@richardmcelligott2881
I do not believe this gear will have longevity due to the mixing of different types of metal and the imperfection of the cast that can be seen, however these people's ingenuity is Amazing! They did it all that wearing flip flops!😃
@petersack5074
6 ай бұрын
?...hmm...Probably put several hundred different types of ' metal ' in the molten mix. This, makes for a new type, of ' metal '. Let us call it '' indiananium ''. Good job, men. Just wishin n' hoping, that you can afford REAL boots - for the job. And, a large fan........anyway...
Actually they probably make more from rhe video views than the gear itself 😂
In Finland everything is so regulated that soon even farting will be most likely prohibited. And these guys here are producing thick black smoke with not a care in the world.
The steel is better than a 1985 GM camshaft I assure you.
@kevinbasden9896
8 ай бұрын
I believe it
Acredito que todo o processo de fabricação levou mais de um mês. Vi vários vídeos de fabricação da índia e confesso que os caras são feras mas sem muito recursos e muito menos EPIs, os caras perto da aquele ferro derretido sem nenhuma proteção e respingando muito mas na parte da elaboração para fazer as peças os caras são inteligentes. Só faltou dizer onde vai ser usado essas engrenagens 🤔
@franzrogalewski
8 ай бұрын
The fundamental question is what they will be used for. After all, in these cottage industry conditions it is difficult to maintain a repeatable chemical composition of steel. The video shows deficiencies in the castings caused by the presence of gases and cracks. From our perspective, it is difficult to assess their depth and impact on the utility value. Apart from the above, I take my hat off to these gisers, they did a great job!!!
@wellingtonbazaro9939
7 ай бұрын
EPI na India deve ser proibido kkkkkkkkkkkk os caras trabalham de SANDALIA em um local como esse cheio de ferro(enferrujado),pedra,aço derretido. Muito menos vão utilizar mascara pra fumaça,luva,capacete.Os caras são guerreiros
Incredible Manufacturing Process of Huge Industrial Gear || Production of Biggest Industrial Gear, I saw amazed, Pekalongan, Central Java, Indonesia On ......Good luck for ..."Amazing........."
Those guys are real worker not fake I lift my hat to those guys
O mais impressionante sao os equipamentos de segurança deles
@juanleston7790
8 ай бұрын
Sí 🤣
@sidtube12
8 ай бұрын
Não existe nada de segurança. Só a proteção de Deus e a super habilidade adquirida depois de muitos anos de trabalho.
Техника на грани фантастики !😁
nice job care with moulding and machining profile milling may be much more accurate. well done everyone
Фантастика. будто в параллельных мирах побывал.