How To Replace the Clutch on a Suzuki DRZ400
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Suzuki DRZ400 Clutch Replacement:
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Does your clutch feel like it's slipping, chattering, or just not working correctly? It's most likely time to replace it, or at the very least, inspect the components for wear. So, in this video, we show you the proper procedures on how to inspect and replace the clutch on a Suzuki DRZ400. The steps shown will be similar for all year DRZ400's but check your OEM service manual if you are unsure.
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Пікірлер: 39
Just purchased this kit and installed it. You DEFINITELY need to keep the judder springs if you install it on a DRZ. Also, the initial pressure plate has different markings on it than the rest to let you know it should go first. If your clutch lever is loose after install, you did something wrong. You don't have to remove the rear brake lever if you don't want to you just have to wiggle the clutch cover out. So far the clutch feels good and puts the power down well.
@Merc399
Жыл бұрын
Clutch lever play after install depends on the strength of the new springs installed and how worn the previous plates had gotten before replacement and if that had required clutch cable adjustment prior to install
@Johnnysixpac
Жыл бұрын
Hey, did you reuse the old judder springs?
@ismaelcalvillo5414
9 ай бұрын
I reused them because the kit didn't provide new ones
Really great video, thanks !
thanks a lot from Italy - Rome
this was great
Hey cool video!
You need to keep the judder springs if your kit has the first friction plate with a larger inside diameter. I used an EBC kit and you keep the judder springs.
Could you post the DRZ 400 torque specs for the 6 bolts of the clutch/spring basket? Do you advise to use blue loctite on those 6 bolts as well?
You should do the DRZ's big brother next. One that has a lot of heat and miles on it so you can demonstrate the proper way to get fused gasket off a case.
@atypical_moto
3 жыл бұрын
Asking for a friend? 😋
👍👍
Hi Charles. For how long should I soak clutch plates
Wonder what the clutch plates look like on the $500 bikes.
Haha just followed this tutorial using the EBC clutch kit i got from you guys! Easiest bike ive ever replaced the clutch on i love this damn bike
@Johnnysixpac
Жыл бұрын
hey man, I just got the EBC DRC clutch pack. I noticed It didn't come with the shutter springs. Did you install with the shutter springs?
Great install video thank you! Just trying to confirm now if the Wiseco DRZ400 clutch pack uses the washer & wave washer (jutter spring) prior to the first clutch plate? Wiseco has no instructions with the pack and their website is pretty bad. From your video, no instructions = leave them out...
@meter4282
2 жыл бұрын
Returning Wiseco clutch pack, just ordered the Tusk one...
hey my drz has the opposite problem my clutch is so loose i cant disengage my clutches but i dont see freying on the cable i don't understand why its stretching so much and where or if simething inside behind the basket is comming loose ?
Is it critical to soak the clutch plates and friction plates before assembly? Won't they get bathed in oil as soon as you start the engine and it idles for a bit?
@Jackson-yj5pb
3 жыл бұрын
They will but it is just like how your supposed to pre fill oil filters. It helps give the clutch plates a bit of a prime you could say
where is the spring for your oil filter cover?
@rmatvmc
3 жыл бұрын
The spring stayed stuck to the cover, you can see it at 4:23 in this video.
Hey mate does the last friction plate have to be turned 1 turn further? On the drz400's
@rmatvmc
3 жыл бұрын
Hmm, good question. I know the old one came out 1 turn further, the OEM manual doesn't say to do that though. I'm going to look into it further and let you know. -Charles
@highRolla420
3 жыл бұрын
@@rmatvmc thanks mate I would be very keen to know as I've just done my clutch plates and now as soon as I engage clutch the bike starts moving forward so I'm going to try and turn the last plate to suit the rest and see if that fixes the issue
@jacobkeogh5700
3 жыл бұрын
@@highRolla420 did this fix it?
@highRolla420
3 жыл бұрын
@@jacobkeogh5700 sure did mate like brand new now.
@jimmymcjimmyvich9052
2 жыл бұрын
When you say last, Last in or last out. I am kind of stuck here. Please
does this work for drz400SM?
@normalisntcomingback.Jesusis
2 жыл бұрын
Yeah I would think so.. wouldn't hurt to call a dealer and ask the mechanic though.
Hey guys,my clitch works perfectly fine,but when i pull it i can hear a grinding noisie (it mills the magnesium case cover) what should i do? :( plz help
@TradingLimburg
3 жыл бұрын
it is a sign of a worn out clutch had that to, now i have to replace it
Just go to 05:45 Unless you wanna grow a beard watching...
you didn't show how to check the oil. some dipsticks require threading it all the way in, some just are placed without screwing in and i can never remember which motors need which option.
If you were not hauling 50 lbs of stuff on the back fender, Leave it at the hotel while your out riding.