How to PREVENT the Kohler Courage Engine from Cracking the Block #baldeagle242

Автокөліктер мен көлік құралдары

How to PREVENT the Kohler Courage Engine from Cracking the Block #baldeagle242
Why Does the Kohler Courage Engine CRACK the Block?
How to prevent and replace a blown Kohler Courage engine.
In this video, I'll show you why the case or block cracks on a Kohler Courage motor and how to replace a blown or cracked Kohler Courage Motor on a Toro Zero Turn Mower. Replacing it is pretty simple if you can source a good motor.
This process is the same on a riding lawnmower. The replacement engine came from a standard residential riding lawnmower.
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Click any timestamp below to go straight to that section of the video.
00:00 Talking Head, Let's get started!
00:26 Showing where someone tried to repair the case with JB Weld and a C-Clamp!
00:41 What to look for and how to prevent this if you have one of these engines.
01:07 Let's get started already!
01:34 How to Remove the electric clutch and drive pulleys (Pay attention to how the pulley comes off!)
03:27 Removing motor mount bolts
05:43 Comparing motors side by side to confirm the replacement will fit.
06:26 Setting replacement motor on the mower
06:50 Reinstalling motor mount bolts and hooking wires back up.
07:22 Reinstalling muffler (Original engine had bolts, the replacement had studs)
08:38 Installing Chock and throttle linkage.
09:04 Showing how to adjust chock and throttle linkage
10:14 Reinstalling drive pulley and Electric deck clutch (With Installation tip on drive pulley!)
11:02 Hooking clutch wire back up. Don't forget!
12:41 Reinstalling rear bumper
13:17 Attempting to start for the first time
14:36 Test drive and playing in the mud!
15:29 You're obligated! ;-) - Talking head recap
If you're a video creator on KZread - Tube, Buddy is an excellent program to evaluate your videos and make recommendations to help you attract more viewers.
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Пікірлер: 187

  • @MrRon72718
    @MrRon727183 жыл бұрын

    My Courage emptied the oil while mowing last week. Yup bolts were loose but had not reached flywheel but enough to allow stress crack. I'll try JB and blue Loctite.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    I wish there were a way to make a public announcement about this issue. 🤦🏻‍♂️ I'm not a big fan of the Courage motors, to begin with, but this situation is entirely preventable if caught early. Thanks for watching and good luck with your repair. 🦅

  • @karlkascha1261

    @karlkascha1261

    2 жыл бұрын

    For a cracked case, try the product allumalloy aluminum soldering rods. Haven't used them for a cracked case, but have used them in other applications.

  • @scottbaker9066
    @scottbaker9066 Жыл бұрын

    That's what happened on my neighbors CubCadet rider, it broke the cylinder clean off the block! I got it for nothing, put a B&S motor on it from a Craigslist guy who has basically a mower junkyard. Paid him $50 and the Kohler motor (starter and carb looked fine) ran it in the county fair demolition derby ($120 for 3rd place) and sold it for $300.

  • @CheersWarren
    @CheersWarren2 ай бұрын

    Thanks for tip .i found crack after leaks , one broken bolt and 2 loose! My cracks only at top so going to try and seal enough to use! Cheers,warren

  • @stevewickert4104
    @stevewickert4104Ай бұрын

    I can say I change the oil in my 2006 very frequently. Every mowing actually. Fortunately the crack is at the top :)

  • @baldeagle242

    @baldeagle242

    Ай бұрын

    I’ve seen them run for many years with a cracked case if the oil is kept topped off. 😉👍

  • @LawnCareFrank
    @LawnCareFrank2 жыл бұрын

    Nicely done 🙌

  • @ChrisXOutdoors
    @ChrisXOutdoors3 жыл бұрын

    Such a cool project. Turned out well. Good to know who buys this will be set for a while based on the attention you gave to it.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    Thanks Chris! Now that the snows cleared up and the weather has gotten warmer I’ll turn the Pressure washer loose on it.

  • @LewisMowersandBoats
    @LewisMowersandBoats Жыл бұрын

    Great job brother 👏

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    @Lewis mowers and boats Thank you for taking the time to share your comment! I hope to see you around on future videos. 😊👍

  • @donny-ho1bm
    @donny-ho1bm2 жыл бұрын

    You rock..great job mate

  • @jjclarkson3261
    @jjclarkson3261Ай бұрын

    Great video! Something as simple as using 2 saw horses to hold motors, and other tips.

  • @brian1801
    @brian1801 Жыл бұрын

    Excellent advice and video. Thanks. Greatly appreciated.

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    +Brian Thank you for taking the time to share your comment! I hope to see you around on future videos. 😊👍

  • @brian1801

    @brian1801

    Жыл бұрын

    @@baldeagle242 - I made a constructive comment about one of your other videos and rather than take offense, you made some significant improvements. Not sure who was operating the camera and lights and who does your editing but they, as well as you on camera, did an excellent job. And, the content and advice was spot on. Wishing you the greatest success with your channel.

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    @@brian1801 Absolutely! Constructive comments are incredibly valuable to me, and I'm grateful you took the time to provide one. Your feedback helps me understand what aspects I can improve and enhance in my videos. I truly appreciate your feedback and am glad you noticed the improvements. I couldn't have achieved this without the support and collaboration of my amazing wife. I'm grateful to have her by my side throughout this journey. I'm thrilled to hear that you found the content and advice in the video to be spot on. It means a lot to me that you found value in it. Your encouraging words and well wishes for the success of my channel are motivating. I'm grateful to have viewers like you who appreciate the effort we put into creating quality content. Once again, thank you for taking the time to share your feedback and support. It truly means a lot to us. We will continue working hard to bring you more valuable content in the future. Wishing you all the best as well!

  • @bagadonutz5717
    @bagadonutz57172 жыл бұрын

    after the clutch and pulley came offf that easy I’d have to buy a lottery ticket and call it a day 👍🏼

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    You’re not wrong. I think they ran it for quite some time with a pretty serious oil leak. I’m sure all that oil running down in there helped me on this one. 😁👍

  • @bigteeist
    @bigteeist10 ай бұрын

    Just ran across your channel thanks for the info on the bolts and for that you just got a new subscriber thanks 🙏🏾

  • @baldeagle242

    @baldeagle242

    10 ай бұрын

    Thanks for the sub! We hope to see you around on future videos. 😁👍

  • @hotrodgavin6543
    @hotrodgavin6543 Жыл бұрын

    i have the exact same mower i changed my engine out for a Command 23 that i got for $60 it was from a John Deere L130 fit perfect just had to re-wire adjust throttle and add a Choke which a hole is already cut out for next to throttle cable

  • @ConsistentAsh
    @ConsistentAsh3 жыл бұрын

    You got a great little channel keep it up!

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    Thank you!

  • @weekendhomeprojects
    @weekendhomeprojects2 жыл бұрын

    I had this happen. My toro lasted about 10 years then BAM...cracked block.

  • @elliebaker824
    @elliebaker8243 жыл бұрын

    Great job! This was super helpful!

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    Thank you!

  • @jeffreykarg5608
    @jeffreykarg56089 күн бұрын

    I am pretty sure I commented in the past, but I am doing this again on another mower. It is just a great video. I would love to see a short on how to get that PTO clutch and pulley off on a hard one. My first one was very hard and this next one looks to be hard also. Any comments?

  • @baldeagle242

    @baldeagle242

    9 күн бұрын

    I use an Air Chisel to Remove a Pulley if it’s stuck. 1. Prepare the Bolt: • Screw the bolt back into the pulley, leaving it backed out by 3-4 full turns. 2. Create a Center Point: • Drill a small divot in the center of the bolt to help keep the air chisel centered. 3. Apply the Air Chisel: • Position the air chisel on the divot and start hammering on the bolt. • While hammering, pull on the pulley simultaneously. 4. Adjust and Repeat: • As the pulley begins to come loose, back the bolt out further. • Continue this process, hammering and backing out the bolt, until the pulley is completely free.

  • @baldeagle242
    @baldeagle2423 жыл бұрын

    Click any timestamp below to go straight to that section of the video. 00:00 Talking Head, Let's get started! 00:26 Showing where someone tried to repair the case with JB Weld and a C-Clamp! 00:41 What to look for and how to prevent this if you have one of these engines. 01:07 Let's get started already! 01:34 How to Remove the electric clutch and drive pulleys (Pay attention to how the pulley comes off!) 03:27 Removing motor mount bolts 05:43 Comparing motors side by side to confirm the replacement will fit. 06:26 Setting replacement motor on the mower 06:50 Reinstalling motor mount bolts and hooking wires back up. 07:22 Reinstalling muffler (Original motor had bolts replacement had studs) 08:38 Installing Choke and throttle linkage. 09:04 Showing how to adjust chock and throttle linkage 10:14 Reinstalling drive pulley and Electric deck clutch (With Installation tip on drive pulley!) 11:02 Hooking clutch wire back up. Don't forget! 12:41 Reinstalling rear bumper 13:17 Attempting to start for the first time 14:36 Test drive and playing in the mud! 15:29 You're obligated! ;-) - Talking head recap

  • @vorant77
    @vorant773 жыл бұрын

    Have one like that one, bought new from HD in 2007 with the same motor, it's just now giving me problems I consider myself very very lucky since that mower has been worked hard every summer and fall.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    Thanks for watching. I've seen a few 15+-year-old Courage motors still running well. With a few precautions and regular maintenance, they will last. They're just not a motor you can beat on and neglect the way some owners choose to do.

  • @erlenddammen2174

    @erlenddammen2174

    Жыл бұрын

    I have one from 2005 which I owned since 2010. Still goes on perfectly fine.

  • @unti419
    @unti4192 жыл бұрын

    I have a 2018 Cc Enduro XL1 LT42 with the 5400. I like to keep extra belts on hand. I have the 100 inch belt for the deck but can't find the belt for the transaxle drive. Any thoughts?

  • @martinschulz9381
    @martinschulz93812 жыл бұрын

    My Courage blew up bang, fire and oil. I was told that a counter balance weight comes loose over time on the flywheel. They are really the junk lowest end of Kohler engines. The lawn mower dealer here told me that they almost all blow up and have to be replaced.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    Generally it’s the case bolts that catch on them and and knock them off.

  • @curteby475
    @curteby475 Жыл бұрын

    learnd alot about my kohler motor. got a free mower what had a fire. tore off all the burnt crap, put a battery in it. with startr fld it startd. coil wire burnd to fiber but still startd wow! hosed it off now it wont start. fuel line not leakin and still intact. couldnt find a fuse to check. vapor hose into air filtr i thought was just a nipple i now realize is a hose to air cleanr.

  • @curteby475

    @curteby475

    Жыл бұрын

    ive got couple othr mowers, now im thinkn about scrapn the 20hp kohler for a briggs 18.5. hopefully my belts will still work

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    Belts should work fine as long as you reuse the same pulley.

  • @ericmeyer4583
    @ericmeyer45833 жыл бұрын

    Thanks for the info. I had a rider with a Kohler Courage and I didn't have this problem yet...but I'm sure it was lurking around the corner. As to date, it was the worst engine I ever owned. The biggest problem I had was the valve cover leaking oil even after replacing the gasket and cover. It would drip on the exhaust and smoke. Also, the valves constantly needed adjustment. Just after a few hours, it would replicate a dead battery but turned out to be valve lash adjustment

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    The Kohler Courage is one of the worst small engines ever built. Valve covers leak on almost all of them, cam gears are plastic and the problem I mentioned in the video with the case bolts backing out is the demise of at least 4 I have worked on. The most surprising part about this entire video is I had a "good" one to replace it with.

  • @mikespain8655

    @mikespain8655

    3 жыл бұрын

    The Kohler Courage is a real dog, especially the single cylinder.

  • @heyinway

    @heyinway

    3 жыл бұрын

    @@baldeagle242 There is a update kit..."Kohler # 20 096 14-S" ...new valve cover, cork gasket, and a stiffener plate that fits along bottom edge of valve cover to bridge the area where bolts should of been. Coat the gasket lightly on both sides with non-hardening gasket sealer, properly torque bolts to spec...no more leak.

  • @solexxx8588

    @solexxx8588

    10 ай бұрын

    @@heyinway I have one with the OEM valve cover and stiffener bracket and it still leaks like a sieve. I scrapped it.

  • @user-nr8yc8le5h
    @user-nr8yc8le5h3 ай бұрын

    You have real good vids here so thanks for it! I didn't know about the case bolt issue so it's high priority to get after it! I hate the lack of non-serviceable parts on my toro 42SS timecutter. Especially the hydrostatic transmissions not having a drain and fill plugs. Do you have a method to service these before it's too late?

  • @baldeagle242

    @baldeagle242

    3 ай бұрын

    My father still pulls them apart and rebuilds them. Most of the time the only thing he finds wrong with them is a clogged screen with buildup in it. Other than new seals, bearings and gaskets most of them go back together with all the original parts. We’ve talked about making a full video about this but haven’t found the time to complete it. Here’s a link to a really short video he recorded of himself last year rebuilding a hydro transmission. 👴🏻Father’s Day with Dad: Cleaning & Assembly Project with 81 year old Father! kzread.info/dash/bejne/ma2lx6aHlruon9o.html

  • @davessmallenginerevival2847
    @davessmallenginerevival28473 жыл бұрын

    I'm binging you now. I like your style. Yup those kohler courage single cylinders are not very good I've had a lot of them come in either blown or cracked and always covered in oil

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    You have a new sub as well. Thanks for watching.

  • @davessmallenginerevival2847

    @davessmallenginerevival2847

    3 жыл бұрын

    @@baldeagle242 thank you. I subbed you too

  • @tylerbeach4727
    @tylerbeach472710 ай бұрын

    480 hours on my 2011 cub cadet with the courage 19. Original owner was my grandfather who did absolutely no maintenance on it. Oil change ever 3 years or so. I got it from him with 400 hours and did all the due maintenance and have since. That motor has never been apart and still runs like a top. I guess I got a good one.

  • @baldeagle242

    @baldeagle242

    10 ай бұрын

    Some smokers also live to be 100 years old. 😉 There are exceptions to every rule.

  • @tylerbeach4727

    @tylerbeach4727

    10 ай бұрын

    Great way to put it! I’m definitely chalking it up to luck. I’m going to see how far I can go with it before it blows. Hoping for 600 hours at least.

  • @weekendhomeprojects
    @weekendhomeprojects2 жыл бұрын

    You told me I had to subscribe. So I did :)

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    LOL.. I think that comment scared more people away than it attracted. 🤣👍

  • @daxinventor3542
    @daxinventor35422 жыл бұрын

    I have one that was given to me by my next door neighbor. Needs a solenoid and a starter so far. Hopefully that will do it, but I also want to replace more things on it to make sure it runs longer. Rust spots all over it, but not all of the way thru the metal. A little auto body work will make it look good also. Thanks for your video. It has pointed out some things that I did not know about it. Maybe I can figure out a way to make grease fittings for the underside.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    That's awesome; I love the free ones. Thanks for watching, and let us know how it turns out. 🦅🇺🇸

  • @jeffreykarg5608
    @jeffreykarg56082 ай бұрын

    Thanks for this video. Its exactly what I am doing to my Ariens. Its a little easier as its a direct change. How long did it take you in total?

  • @baldeagle242

    @baldeagle242

    Ай бұрын

    Without filming and keeping cameras in the correct spot it takes 1-2 hours.

  • @stevenertle2876
    @stevenertle28762 жыл бұрын

    Hey great video I do this I dabble in this stuff too that myself question does the bolts back out of the courage twin as well or is it just a single's have that problem with the bolts coming out thank you

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    Thank you. I've not seen it on the twins. This seems to be unique to the single-cylinder engines.

  • @greglee2785
    @greglee27852 жыл бұрын

    I have a courage 22 that I "rigged" with the customized C clamp and JB weld over 5 years ago. Still works fine. The top side bolts and the 4 engine mounting bolts have loosened a couple of times, yes it still leaks a small amount of oil but not much. This mower has cut 100s of acres of grass. It is a 2009 gravely 2250 mower. Rebuilt both hydro gears last summer. Still works great.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    That's awesome. Someone tried to do the same thing to the original engine on this one but it didn't work out as well. I never tried to use it myself but the seller said it would leak half a quart of oil in 20 minutes of usage.

  • @paulbrown8370
    @paulbrown83703 жыл бұрын

    Nice job buddy.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    Thank you Paul.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    +Paul Brown Thank you

  • @paulbrown8370

    @paulbrown8370

    3 жыл бұрын

    That is why i went to using only Amsoil Full Synthetic small Engine oils now for all engines, less wear and stays clean much longer and keeps the sludge from forming in the engine and she runs much better and cooler also. Costs the customer a few dollars more, but they appreciate that i care that much about their equipment like i do. I also use Amsoil Quickshot for the gas in all my small engines, keeps the plugs and pistons clean from any crap and she runs much better. Anytime of the year my engines will start even in the middle of the winter.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    @@paulbrown8370 Good stuff. Thanks for watching.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    +Paul Brown Thanks for watching. 🦅🇺🇸

  • @jimh.412
    @jimh.4128 ай бұрын

    Hi-is there 4 case bolts total and do you know what the torque specs are for them after you put the loctite on them? Thanks,!

  • @mikespain8655
    @mikespain86553 жыл бұрын

    An honest seller, which doesn't happen every day. What is the name of your lift? What is maximum lift weight? About how much does it cost, and did you buy it on Amazon? Thanks

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    The lift stacker is made by Jet. It's used for moving and stacking pallets. I purchased it from a tool rental place that I do work for. They had it on the floor as a rental, and when I asked the owner about it, he said he'd had it for 3-4 years and never rented it once. He sold it to me for $200 just to get it out of his way. I use it almost every day. Thanks for watching. Here is a link to a similar lift. www.amazon.com/dp/B091NQNBXX/?tag=eagle0f1-20

  • @smokinnn100
    @smokinnn10011 ай бұрын

    Nice video! Would you happen to know if a sv730 the 25hp twin cylinder will bolt up to a z4200 that came with a sv610 the 21hp single cylinder model?

  • @baldeagle242

    @baldeagle242

    11 ай бұрын

    The simple answer is, it should but I’ve never made that swap. Common issues are exhaust connections and location. You will need to make sure the 25hp comes with everything and possibly the linkage connections. Another thing you want to check is the shaft size for your clutch pulley. The 25hp might be larger. The mounting holes “should” be the same.

  • @colten1d
    @colten1d3 жыл бұрын

    I like your videos. Curious about the lift, you say you use it every day. Do the forks get in your way as you work?

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    +colten1d 60 There are times they can be in the way for sure. You want to remain aware of them, so you don't hit your head on them. It's no different than any other type of lift in that regard. For the type of work I do, the pros outweigh the cons by far. By design, the lift is easy to push and move around as long as it's on a relatively flat surface. I would not recommend it if you're going to use it once or twice a year because it does take up a lot of floor space. On the other hand, you can raise something and park other equipment under it to save floor space. I've had enough questions about it that I plan to make a short video about the lift soon. Stay tuned! 🦅

  • @colten1d

    @colten1d

    3 жыл бұрын

    @@baldeagle242 Thank you.

  • @rickbauer7088
    @rickbauer7088 Жыл бұрын

    If the video had even covered a small portion of the subject the title referenced I would have given it a thumbs up but click bait gets what it deserves. Great video other than the click bait title that offers a question the video creator didn't bother to answer or even discuss in any depth.

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    Thanks for watching. You must have skipped the first 20 seconds of the video. In the first 20 seconds of the video starting at the 00:10 mark I explained why this happens and how to easily prevent this issue. The remainder of the video was what needs to be done after the engine has been cracked.

  • @rickbauer7088

    @rickbauer7088

    Жыл бұрын

    @@baldeagle242 I am sorry, you are correct and I missed that short explanation. Thumbs corrected.

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    @@rickbauer7088 You’re a good man. Thank you sir. 🦅🇺🇸

  • @dobermangang6216
    @dobermangang6216 Жыл бұрын

    Have a Kohller sv530 that’s spraying gas out of the carb, any suggestions.

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    It sounds like you may have an intake valve that's not seating correctly. I'd do a compression check or a leak-down test to see where you're at. This assumes it's spraying out the intake side of the carb and not just a leak.

  • @samkitty5894
    @samkitty58946 ай бұрын

    Nice work. I was wondering....why does the throttle lever on the carb not move when I work the speed control lever? Choke lever on the carb moves, but the throttle speed lever does not. Who controls the RPMs while the engine is running?

  • @baldeagle242

    @baldeagle242

    6 ай бұрын

    It sounds like something has broken or come loose.

  • @samkitty5894

    @samkitty5894

    5 ай бұрын

    Nothing is broken, lose or missing. I checked it multiple times. Even on your mover you will notice that the throttle lever on the carb does not move when you operate the speed control lever. Only the choke lever moves. @@baldeagle242

  • @baldeagle242

    @baldeagle242

    5 ай бұрын

    @@samkitty5894it’s tuff to say what’s going on without looking at it myself.

  • @vincentshelpfulhints4085
    @vincentshelpfulhints40853 жыл бұрын

    What is the Fail safe on your lift,, That is what i would be worried about the lift giving away

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    I made a reference in the video about this. I welded a latch that flips around on the side and has a strap I tie around the top. With all the comments I'm getting on the lift, I plan to do a video on it at some point shortly. Thanks for watching and stay tuned. 🦅

  • @richardcole6566
    @richardcole65669 ай бұрын

    where can I buy a lift like the one you used in this video? Thanks

  • @baldeagle242

    @baldeagle242

    9 ай бұрын

    It’s a warehouse pallet stacker. They are not cheap to buy them new but you will see them at industrial auctions and some tool rental places have them for rent. Amazon has them but again, new is not cheap. amzn.to/3rvvBRa

  • @seamusmcwilliams1360
    @seamusmcwilliams136011 ай бұрын

    Hi have you or do you anything about Kohler Courage 15 ? common problems?

  • @baldeagle242

    @baldeagle242

    11 ай бұрын

    Are you sure it’s not a Kohler Command? I could be wrong but I don’t think the courage came in a 15.

  • @erichefley847
    @erichefley847 Жыл бұрын

    What's the torque on those bolts that may be loose?

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    I believe they are 20 or 21 foot pounds but I’m not 100% I’m right. 🤷🏻‍♂️

  • @justinbrown1586
    @justinbrown15862 жыл бұрын

    Where can I find an engine for sv715-002 its 22 hp courage says retired on kohlers site

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    Most of the engines I find are used off Facebook Market Place, Craigs List, or word of mouth. I've never bought a new one.

  • @alliesman9758
    @alliesman9758 Жыл бұрын

    What are your thoughts on the power more single cylender engine

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    It’s an MTD branded engine that’s built in China. They are basically a disposable engine with limited parts available. With that said they are comparable to the Briggs and Kohler entry level engines that are built to budget friendly price point.

  • @alliesman9758

    @alliesman9758

    Жыл бұрын

    @baldeagle242 I am trying to start a service and fix/flip shop I have close to 30 mowers most need some form of carb work mtd with the steering problems I have a craftsman with that and the yard machines with the powermore I appreciate the comment

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    @@alliesman9758 I’m starting to see more and more of them each year. Some Kohler parts can be made to work in certain situations. They are basically a Kohler knockoff.

  • @macknumber9
    @macknumber910 ай бұрын

    If you ever wondered what Andy Reid would look like on a zero turn fast forward to 14:53

  • @baldeagle242

    @baldeagle242

    10 ай бұрын

    🤣👍

  • @mariowood-martinez2746
    @mariowood-martinez27469 ай бұрын

    Let's say my Toro is in great shape but this hapoened to my engine... if possible could I replace the engine with something that is not prone to these issues?

  • @baldeagle242

    @baldeagle242

    9 ай бұрын

    Yes, just about any similar sized engine can replace the original. The main issue is making sure the shaft size is the same length and OD and the exhaust system comes out in a location that works.

  • @suzieq8379
    @suzieq8379 Жыл бұрын

    Can you show me where and how many bolts that engine has to mount it plz

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    There are 4. One on each corner. One of them may have a nut on top that also hold the negative ground cable.

  • @tbearrails9983
    @tbearrails99833 жыл бұрын

    Tell me about that mower lift you have.. Home built or store bought? I could use one... TY

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    That lift was bought from a tool rental place that I've done work for. The owner told me he'd had it there for 2-3 years and never rented it once. I purchased it for $200. I added longer forks to pick up riding mowers and zero turns and welded a flip latch onto the mast to lock it in place once it's up. Other than that, it's all original Here is a link to a similar one on Amazon. They're not cheap. (may need to copy and paste) www.amazon.com/dp/B08SLY7C9T/?tag=eagle0f1-20

  • @tbearrails9983

    @tbearrails9983

    3 жыл бұрын

    Thanks, got the link. Is salty but I know what I'm looking for now////

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    +Tbear rails, you're welcome, thanks for watching. 🦅

  • @RepairGang
    @RepairGang3 жыл бұрын

    I'm live

  • @Lovinflyindrones2022
    @Lovinflyindrones20222 жыл бұрын

    Hey Bald eagle. 👋 how are u doing these days. I have a friend that has a kohler courage 20 hp. It just started missing on him the other day It had been running fine. We changed fuel filter ,plug ,put fresh gas in and it runs good for a few minutes then it starts missing again. What would you check next.?? I know the courage has a bad reputation. It's on a cub cadet 1045 riding mower

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    Check the fuel cap. It may be as simple as a cap that's not venting enough to keep the fuel flowing. If that's not the issue you may have a bad or weak coil.

  • @Lovinflyindrones2022

    @Lovinflyindrones2022

    2 жыл бұрын

    @@baldeagle242 ok thanks very very much 👍🙂

  • @calbertkensill8435
    @calbertkensill84352 жыл бұрын

    If you can't get a kohlor courage 19 because they don't make them or the replacement motors anymore would a newer 22.5 Toro work

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    +Calbert Kensill, there are a few other motors that will work. The main things to check are: 1. Shaft OD 2. Shaft length 3. Does the exhaust come out in an area where the muffler will fit Throttle linkage and fuel connections are also essential but generally a little easier to change or reroute. If you're swapping to a larger twin-cylinder, you'll also want to make sure your hood will still fit around the engine and close as it should. Let us know how it works out for you and good luck with your engine swap. 🦅🇺🇸

  • @calbertkensill8435

    @calbertkensill8435

    2 жыл бұрын

    @@baldeagle242 I know both shaft od is 1" it's for the same zero turn timecutter that you were working on in video im trying to avoid getting a motor that has the problem with the bolts backing out cracking the block that is on it now but im also having trouble getting muttin equipment to order the 22.5 they had me pay 910$ to order a motor when I went to pick it up it was in the back of one of their employees trucks it looked like they had just pulled it right straight out of the junkyard and it was the same kohlor courage 19 that i told them I didn't want im not paying 910$ for junk out of the junkyard so I had to get my money back now I can't trust anyone to order what I asked them to order

  • @travismauldin7194
    @travismauldin71943 жыл бұрын

    I take my air shroud off twice a year and check those bolts.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    Crazy we should have to even think about that but it could save a lot of these engines if more people checked them. Thanks for watching. 👍🦅

  • @unti419
    @unti4193 жыл бұрын

    I have the 5400 engine. Should I worry about this? I can easily remove the shroud and Loctite these bolts.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    I've not seen a problem with that engine but it never hurts to check. Thanks for watching. 🦅🇺🇸

  • @unti419

    @unti419

    2 жыл бұрын

    @@baldeagle242 I just found your channel and plan tp binge watch when I get time. Thanks! BTW what are your thoughts on the 5400? I read where mechanics don't care much for the Courage, I thought the 5400 was pretty much the same engine.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    @@unti419Thanks for watching. Most of what I work on are older machines. The 5400 was introduced in 2014, and so far, I've not come across one that needed internal work. That doesn't mean it's good or bad, just my personal experience. From a quick google search, I found a few links with more details. The information on Kohler's website has quite a few facts about the 5400. Kohler is well aware of the reputation of the Courage; I would assume they did as much as possible to address the significant issues that the engine was plagued with. With that said, the 5400 is still a price point engine, so, in my opinion, it's not going to be an engine that's expected to run for 10,000 hours. Next time I get one in my shop ill try to do a full review on one.

  • @unti419

    @unti419

    2 жыл бұрын

    @@baldeagle242 I changed the oil in my 5400 tonight and pulled the shroud. It requires 4 10mm bolts and a T20 screw in the plastic intake manifold above the carb. All the case bolts were tight, there were a few manifold bolts that felt loose but it's all plastic so I just snugged them up.

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    @@unti419 That's a good deal. These engines can run for a long time with a bit of attention. Thanks for watching. 🦅🇺🇸

  • @richardcole6566
    @richardcole6566 Жыл бұрын

    what kid of lift are you using?

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    It's a manual warehouse pallet stacker. amzn.to/3BzPSXX

  • @gregoryc3988
    @gregoryc39883 жыл бұрын

    what lift are you using?

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    It's a Jet 1100 pallet stacker. I don't believe they make them any longer, but here is one similar to the one I use in my videos amzn.to/3efSAVz

  • @gregoryc3988

    @gregoryc3988

    3 жыл бұрын

    Thank you

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    You're welcome. Thanks for watching.

  • @insidethreewide7133
    @insidethreewide7133 Жыл бұрын

    Dude, I feel your pain on the progressive lenses. Perfect 20/20 vision until I hit 40! It's all over but the blinding 🤣

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    +Inside Three Wide Thank you for taking the time to share your comment! I hope to see you around on future videos. 😊👍

  • @insidethreewide7133

    @insidethreewide7133

    Жыл бұрын

    @@baldeagle242 you will 👍Thanks for the tip. I went out and immediately checked my 20ho Courage and all was good.

  • @suzieq8379
    @suzieq8379 Жыл бұрын

    I think the engine mounts come loose first causing all that vibration knocking those loose, I had a engine bolt hanging half way down pitful

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    I wouldn’t be surprised. I see at least one or two of these every season.

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    +suzie Q Thank you so much for taking the time to share your comment! I hope to see you around on future videos. 😊👍

  • @suzieq8379

    @suzieq8379

    Жыл бұрын

    I have a engine mount bolt broken off up in the hole.. I was wondering if I ever get that bolt out and if my cylinder block is cracked due to loose bolts I pray it just the oil seal or the sump pump gasket but if it is could I buy a cylinder crankcase block just like mine I’m wondering if all my parts would hook up to it?.??

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    @@suzieq8379 I would not spend much money or time on a Kohler Courage. It’s better to swap pretty much any other Kohler model or Briggs engine onto it.

  • @suzieq8379

    @suzieq8379

    Жыл бұрын

    @@baldeagle242 I can't afford a new motor.. I do my own work on it and I can check all that stuff Ive had this mower since 2009 it is zero turn troybilt rtz I love my mower, I don't want to spend money on another lawn mower either if I did it would be used and worn out mine looks brand new Ive always keep it inside

  • @philliphall5198
    @philliphall5198 Жыл бұрын

    Crazy but used 271 red on my own and that was 5 years ago Not leaking or breaking bolts But I bought grade 8 bolts for sump

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    Believe it or not I’m still using this mower for my own yard. I used blue LT on these bolts and it seems to be holding just fine. I don’t think it really matters if you use red or blue or even lock washers. Whatever you use is probably good enough. These are not engines that anyone will be rebuilding 10-20 years from now regardless.

  • @jimh.412

    @jimh.412

    8 ай бұрын

    ​@@baldeagle242Do you remember what these bolts should be to torqued to on the Courage motors? Thanks!

  • @baldeagle242

    @baldeagle242

    8 ай бұрын

    @jimh.412 Between 12-15 foot pounds.

  • @jimh.412

    @jimh.412

    8 ай бұрын

    @@baldeagle242 Thank you. I'm doing the valve cover gasket next week and going to loctite those case bolts too. Just picked a rider up with the Courage motor fairly cheap and it was smoking of course. I'm glad my good rider has a Kawasaki motor in it. No problems in 10 years. 👍

  • @calbertkensill8435
    @calbertkensill84352 жыл бұрын

    I finally got a new motor but it's more difficult to do something if you've never done it before

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    Best advice I can give you is take pictures before you pull anything apart and keep your bolts and parts separated by area. If you have a few magnetic bowls they work great but if not zip lock bags will get the job don’t. I always look at it like this… it’s already broken all I can do is make it better. Good luck with it and feel free to ask any questions.

  • @calbertkensill8435

    @calbertkensill8435

    2 жыл бұрын

    @@baldeagle242 bad news for me the new motor didn't come with the mounting bolts and the bolts for the old motor won't work

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    Most hardware stores should have bolts that will work.

  • @calbertkensill8435

    @calbertkensill8435

    2 жыл бұрын

    @@baldeagle242 bolted up and fired up on first key turn im glad im not stupid as I look but is my first engine swap and it's a new motor so probably shouldn't let it idle at full throttle definitely don't want to blow up the new motor

  • @baldeagle242

    @baldeagle242

    2 жыл бұрын

    @@calbertkensill8435 it’s a good idea to let it run at low rpm without much load on it for the first few hours. I also like to change the oil after only a few hours of operation just in case there were any machining burs or shavings that got left in the engine. Congratulations on your first swap. 😁👍

  • @Ctyworker
    @Ctyworker Жыл бұрын

    I thought Kohler was better than this!! What chunk they are!! Mine has 170 hours on it and the rocker arm stud loosened up and took out the entire exhaust valve train. Rocker arm split, the push rod bent. I replace them and tried to adjust the valves. When I set the exhaust side at the 0.07 it compresses the valve spring so much that the engine locks up. Now I have to tear the case back apart and try changing the cam and the follower. It must be damaged too!! I hope it works I gotta cut my grass!! 💩💩

  • @baldeagle242

    @baldeagle242

    Жыл бұрын

    The older Koehler K series engines and the “newer” Command engines are not bad but their Courage line was built to meet the lowest price point possible and they just don’t hold up over time.

  • @andybecker2693
    @andybecker26933 жыл бұрын

    There are just too many design flaws with this engine other than the case cracking. The valve covers always leak and the mechanical decompression assembly on the plastic cam gears just to name a few. I would repower with something else unless you want to keep working on it.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    You're not wrong. 😉 If I didn't already have the extra “Discourage” engine sitting here I wouldn't have bought one to put back on it. Thanks for watching. 🦅🇺🇸

  • @erlenddammen2174

    @erlenddammen2174

    3 жыл бұрын

    I have a 15 year old mower with a Kohler Courage 15, not had a single issue with it. Just waiting for something to happen when I see these videos.

  • @baldeagle242

    @baldeagle242

    3 жыл бұрын

    @@erlenddammen2174 I've seen some pretty old ones still running strong but I've also seen more than my fair share of blown and cracked cases also. Thanks for watching. 🦅🇺🇸

  • @erlenddammen2174

    @erlenddammen2174

    3 жыл бұрын

    I hope it holds up. Used it with success as late as today.

  • @andybecker2693

    @andybecker2693

    3 жыл бұрын

    @@erlenddammen2174 Kohler Courage single cylinder?

  • @carminesilverado
    @carminesilverado2 жыл бұрын

    I had that engine in a riding mower and sure enough the block cracked there for I will never buy anything with Kohler brand name on it Period

  • @rayburnett3066
    @rayburnett30662 жыл бұрын

    I am going on 70 years old ,so what about your Dad ,who is 80 years old

  • @solexxx8588
    @solexxx858810 ай бұрын

    The best use for a Kohler Courage motor is a boat anchor ⚓ ⚓. The replacement is going to fail again. I have a 15 year old 20HP B&S Vanguard motor on my lawn tractor that has had regular oil changes/filters and it starts and runs like new. It does not leak or burn oil. The Kohler Courage motors are garbage. Replace them with a reliable motor. They all leak , crack and fail. The design is garbage.

  • @baldeagle242

    @baldeagle242

    10 ай бұрын

    Amen my friend, you’re not wrong. 😁👍

  • @solexxx8588

    @solexxx8588

    10 ай бұрын

    @@baldeagle242 I wish I was. I don't think I will get much if anything for the motor and it was still running.

  • @philliphall5198
    @philliphall519810 ай бұрын

    Easy, don’t buy this junk engine period, you’ll regret it and that’s a proven fact 😊

  • @baldeagle242

    @baldeagle242

    10 ай бұрын

    No doubt about it. I have 3 more sitting in the shop right now that need this engine replaced.