How to Make a Carbon Fiber Panel- Wet Lay Technique

Scissors: amzn.to/3o3veHe
Roller Cutter: amzn.to/3o8KemZ
Cutting mat: amzn.to/3vYsu0m
Foam Brush: amzn.to/3vX0kTv
Chip Brush: amzn.to/33yTOpY
Mixing cup: amzn.to/3beDbEc
Mold Release Wax: amzn.to/3vVYWQZ
Mold Release PVA: amzn.to/3ffF7h8
Other sources for materials I have used:
UScomposites.com
Sollercomposites.com
Fibreglast.com
compositeenvisions.com
Part 2, vacuum bagging: • How to Vacuum Bag Carb...
Part 3, Infusion: • Carbon Fiber Infusion-...
Part 4, Trimming: Coming soon!
To purchase parts or contact us: ajhartmanaero.com/
Facebook: / ajhartmanaero
Instagram: @ajhartmanaero
Recorded on GoPro 7 Black: amzn.to/2YW7B5N
Edited with Pinnacle Studio: amzn.to/30NWm11

Пікірлер: 145

  • @simonac688.
    @simonac688. Жыл бұрын

    Thank you for the demonstration its clear and easy...no crazy music is also appreciated 😅

  • @The-truth-is-valuable.

    @The-truth-is-valuable.

    Жыл бұрын

    That, I think, is very much underrated. By the time the 'tutorial/ episode' is over, you so irritated by the (frequent) irritating music, that you do not want to watch it any more,or anything else on that channel.

  • @iceyinferno
    @iceyinferno2 жыл бұрын

    Great video! Just a tip I've seen elsewhere for those cheap bristle brushes, if you super glue the bristles by the metal part you won't have any strands fall out anymore. Hope it helps!

  • @martinwaples7330
    @martinwaples7330 Жыл бұрын

    Bro, YOU ROCK, THANK YOU FOR BEING A FELLOW FABRICATOR. I FABRICATE MOTORCYCLE RACE FAIRING KITS. I CAN ALWAYS COME BACK TONYOUR SITE AND GET SOME TIPS AND IDEAS.

  • @TheDarvec1
    @TheDarvec13 ай бұрын

    I need a low seat back for my wheelchair...I am so going to have a go at this. The bought ones are £600! Awesome.

  • @user-ud5xw8ox8g
    @user-ud5xw8ox8g5 ай бұрын

    Thanks for explaining the "release". I knew there was a method to that part of the process no one else is explaining.

  • @naturalmystics-kd9vt
    @naturalmystics-kd9vt2 жыл бұрын

    You are the best person I see on KZread other people never show any thing for no one can learn

  • @craigsmith3655
    @craigsmith36553 жыл бұрын

    Good Job AJ. Straight forward, no BS, no over the top technical tems, calm and well presented. Couldn't have done any better myself.

  • @jorgemanalang6373

    @jorgemanalang6373

    Жыл бұрын

    y

  • @SmalltimR
    @SmalltimR8 ай бұрын

    wow, that underside looks amazing!

  • @djsonicc
    @djsonicc2 ай бұрын

    Awesome video, AJ. Going to be making a 3 layer sheet soon to cut into pieces and use to block off openings on the front bumper.

  • @chrischris8550
    @chrischris8550 Жыл бұрын

    Great video, very informative for beginners!

  • @douglassloan6831
    @douglassloan6831 Жыл бұрын

    Awesome! Thanks so much for doing this. I don't do enough with CF to invest in the vacuum system, so this is kind of perfect.

  • @10MMsocketfinder
    @10MMsocketfinder2 жыл бұрын

    You just earned a new subscriber for this. 👍🏽

  • @eafreeland
    @eafreeland Жыл бұрын

    AJ, great vid and you made it not intimidating!!! Thanks for sharing and helping others....

  • @cobrajeff96
    @cobrajeff963 жыл бұрын

    Nice. I might have to consider this for an undertray.

  • @naturalmystics-kd9vt
    @naturalmystics-kd9vt2 жыл бұрын

    Straight forward I wish great success you are a good clean mind person first view and I subscribed

  • @photoshopusercudenve
    @photoshopusercudenve3 жыл бұрын

    Thanks for posting, great info

  • @vibrationofmyfrequency
    @vibrationofmyfrequency10 ай бұрын

    Spasibo ! So cool technik 👍 I think it will be cool to put same mirror on top for over night.

  • @R3T4RDEAD
    @R3T4RDEAD Жыл бұрын

    Very helpful videos and extremely informative!

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    Thank you! Glad it helped.

  • @mellis966
    @mellis9666 ай бұрын

    This is great. You should consider putting a linear way guide on both sides of your table. You might even be able to get away with angle iron or a box tube. It will be faster and give you a nice straight edge without thinking. If you want you can even set it up with a CNC length input.

  • @markdorman52
    @markdorman522 жыл бұрын

    Gret tips for us car buffs that are not building F1 quality, nor need to! Thanks

  • @chrisgenovese8188
    @chrisgenovese8188 Жыл бұрын

    super helpful!

  • @PocketsAutoList
    @PocketsAutoList3 жыл бұрын

    Dude, I’ve been waiting for this video for a while. Thanks for the info. I’ve been so scared to do it myself

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    Start small and learn from your mistakes. There will be many.

  • @jahwerx
    @jahwerx3 жыл бұрын

    Very nice and informative AJ. Need to update your outro "Be sure to smash that notification bell, because subscriptions don't mean a thing" ;)

  • @intruder_ua
    @intruder_ua Жыл бұрын

    thank you for video

  • @americanbully9583
    @americanbully9583 Жыл бұрын

    Awesome

  • @peterfecht5684
    @peterfecht56843 жыл бұрын

    Danke.!!

  • @guillaumeloyerharmegnies1849
    @guillaumeloyerharmegnies18492 жыл бұрын

    Very nice video very helpfull tks for posting it. You mentionned most of the time 3k is being used. If I want to cover an interior part of my car how many layer of 3k I should do? Tks

  • @gregheinrichs1419
    @gregheinrichs14192 жыл бұрын

    Looks to me like a kitchen roller, like you use for flattening dough would work well for this.

  • @Trappygit
    @Trappygit Жыл бұрын

    I'm loving this channel and hatching a plan to start doing my own interior panels for my car's interior. I really think a matte finish would look even better however. I've just done some reading and seen people suggest either sanding the gloss finish back or applying a matte clear coat. Do you have any go to methods for a matte or satin finish?

  • @nickdelahunty1875
    @nickdelahunty18753 жыл бұрын

    Can you do a skinning demo, small parts and trimming would be awesome

  • @francoiscauvin7431
    @francoiscauvin74313 ай бұрын

    Very good vidéo Thank you ! How is joint between the layers ,strong or so so ? Can It be better by adding pressure instead of vacuum ? Thank s

  • @arumrunner
    @arumrunner3 жыл бұрын

    Great primer AJ. I would love to see you expand on this, maybe a wet layup with foam core to add rigidity. Cheers mate

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    Literally the exact same steps, just a core in the middle.

  • @briansexton6695

    @briansexton6695

    3 жыл бұрын

    When your doing it with the foam core do you weigh the core with the carbon?

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    @@briansexton6695 depends on the core.

  • @briansexton6695

    @briansexton6695

    3 жыл бұрын

    @@ajhartmanaero what core would you recommend for a flat floor section?

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    @@briansexton6695 some sort of foam. Maybe a honeycomb would do well. Balsa wood is a decent cheap option. It’s really up to you.

  • @matthewyu3531
    @matthewyu353110 ай бұрын

    It's fantastic! At the last step, you used a small roller to work out the air bubbles. Would you kindly tell me what kind roller it is? Does that roller have needles to pierce air bubbles? Your help will be greatly appreciated.

  • @JohnDoe-ls1vd
    @JohnDoe-ls1vd Жыл бұрын

    Great video. However, I have a question, can you set screws into the epoxy/fiber to install onto aluminum parts? Or will the epoxy adhere to aluminum? I'm making a box for my H-D trike that looks like a 32 Ford coupe, but instead of a trunk or rumble seat, I'm doing an aluminum roll up door, like a roll top desk, and need a way to attach the frame without seeing the fasters. Thanks

  • @gregreynolds9708
    @gregreynolds97083 жыл бұрын

    Have you experimented with resins that come close to a heat source? Like a exhaust cover or a high heat area of the engine bay. If so can you recommend a resin what will handle those high heat cycles. Great vids!!

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    Yes, sort of. I have some intake tubes on the cold side of my turbos and intercooler end tanks. All done with basic epoxy. Never tinkered with specific high heat stuff tho.

  • @miguelrobalo7818
    @miguelrobalo78182 жыл бұрын

    Good video... I want to ask you a question? you don't put any release agent on the glass?? before applying the resin?? greetings

  • @davidspin5353
    @davidspin5353 Жыл бұрын

    Wow way over a welders pay grade, I'll just buy parts of the internet... Good video.

  • @comptegoogle511
    @comptegoogle511 Жыл бұрын

    If you want to prevent the pin holes on the surface you can pre-wet the fabric before putting it on the surface.

  • @Heli4213
    @Heli4213 Жыл бұрын

    Cool

  • @autogeek23
    @autogeek23 Жыл бұрын

    Did the oven get out air bubbles? Ive heard of people using a heat gun or torch to get out bubbles. A close up of the finished product would have been cool. Fantastic video!

  • @Chara-jv4bk
    @Chara-jv4bk3 жыл бұрын

    so amazing the video is, can you do one for us?

  • @JC-ve4zm
    @JC-ve4zm Жыл бұрын

    If you wanted the top side to have a glossy finish as well. Would you just use a non porous teflon coated peel ply on top?

  • @TheSocialPraxis
    @TheSocialPraxis Жыл бұрын

    Bro, you make this look so damn simple but I've had issues in the past. Granted my first attempt had crevices and bends but I was attempting to lay CF over a dash bezel. I failed lol

  • @user-hz9dl1gt5m
    @user-hz9dl1gt5m3 ай бұрын

    Was curious. Are you using carbon that has a veil on the back of the carbon? It doesn’t look like it fray when you cut it. Great videos.

  • @jibmediaconcepts8827
    @jibmediaconcepts88272 жыл бұрын

    good afternoon where do you purchase your carbon materials and I like the information abut the different grades of CARBON! I AM NEW TO THIS SO I AM LEARNING WOULD like to try this method to do a sheet of carbon to make a front spliter for my car!

  • @jonlucas1576
    @jonlucas15762 жыл бұрын

    i build a lot of carbon wings for drag car always wet lay never vacuum bag. i clear gel first . everyone say we build the best carbon wing. do you ever use carbon with weave stabilization ? i like it for the first layer

  • @nickcantrell4770
    @nickcantrell47703 жыл бұрын

    Hey AJ, love your videos! For a DIY guy like myself, would you recommend doing wet lay with curved and more complex molds? Or at that point would pooling of the resin be too much of an issue affecting strength and weight.

  • @RodrigoNascimentoMattos

    @RodrigoNascimentoMattos

    3 жыл бұрын

    its kinda hard to achieve perfect part without vacuum if the mold is too complex.

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    Wet lay on curved stuff, or anything with tight corners is a pain. I’d only try it if it was your only option.

  • @jfratis9081
    @jfratis90812 жыл бұрын

    If you arent getting a good carbon-to-epoxy ratio doing wet layup then you simply need practice. Too many people use vacuum bagging as a crutch to being crappy at laminating. A good way to practice is laminate with fiberglass cloth. You will be better able to see sections that are too heavy or too light and with time develop a feel for it. When done right it should have a very consistent canvas like look.

  • @maderightamerica3216
    @maderightamerica32162 жыл бұрын

    What would you recommend for an outer shell (canopy) for an electric camper)?

  • @Michelle-js9hz
    @Michelle-js9hz3 ай бұрын

    So do you ever use prepreg material? I find it much easier to work with but it does have a short shelf life if you dont have a proper storage freezer

  • @TheNewNoise7
    @TheNewNoise73 жыл бұрын

    This video from your old shop? Thanks for posting this... been wanting to try making a few panels.

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    New shop from last weekend.

  • @naturalmystics-kd9vt
    @naturalmystics-kd9vt2 жыл бұрын

    Aj good day i would like to make free diving fins for ocean diving please temm me what rasin to used epoxy or vinerlister rasin thank you

  • @xisleprez
    @xisleprez Жыл бұрын

    New sub here! Do you know what the strength of that piece is? or a comparable to another type of lay up? Thank you.

  • @namsoemmanson8338
    @namsoemmanson833810 ай бұрын

    Please what can we use the carbon fiber for? Thank you

  • @dejxsama4925
    @dejxsama49253 ай бұрын

    Hello is it okey to make a frontsplitter with a 10mm foamcore with these technik.

  • @jonassouter7757
    @jonassouter77575 ай бұрын

    I'm looking for information on doing a one piece front end

  • @ivanvujosevic289
    @ivanvujosevic2892 жыл бұрын

    Where do you recommend buying carbon sheets from? And do they sell them in 60” widths?

  • @he-artLovesart
    @he-artLovesart Жыл бұрын

    Just a quick question , can you just lay carbon fiber over a fiberglass hood and epoxy it to it ? Is this a form of wet lay .? Does it need to be 2 layers?

  • @comptegoogle511
    @comptegoogle511 Жыл бұрын

    A 1'' paint roller works best for a project like this.

  • @nicolasnaumceski9209
    @nicolasnaumceski9209 Жыл бұрын

    🥂class thinks

  • @MrEpool86
    @MrEpool862 жыл бұрын

    can I just using only PVA on to the mold/mirror?

  • @MrAbdielperez
    @MrAbdielperez3 ай бұрын

    Hello, I am a follower of your channel, I want to learn how to make pieces, where do you buy your material, can you pass me the information, thank you

  • @MrEpool86
    @MrEpool862 жыл бұрын

    hey bro..I have problem with a little dent on surface of the sheet when it cure...why and how I can I avoid that problem?thank bro

  • @KDD8
    @KDD82 жыл бұрын

    Awesome video AJ! I have a question for you, do you know how people lay two pieces of carbon fabric down lets say in the center of a hood for an example and get it perfectly straight?

  • @ajhartmanaero

    @ajhartmanaero

    2 жыл бұрын

    I do. And funny enough, literally today am recording laying up a video where I have to put seam down the center of a hood. I will do a video specific on it in the near future.

  • @KDD8

    @KDD8

    2 жыл бұрын

    @@ajhartmanaero Hahaha thats awesome! I am subbed can you let me know when its up please and thank you!

  • @mfblowfish4671
    @mfblowfish4671 Жыл бұрын

    Thanks for the video. Any problem with using a non shed mini roller for application of the epoxy? Come from a paint background and Wooster makes a nice 5/16 nap micro fiber roller that doesn’t shed and is not too expensive. Couple bucks a piece.

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    I’ve seen that method used but no personal experience.

  • @briansmith2011
    @briansmith20113 жыл бұрын

    Great info. What was the final thickness of that sheet using those two fabrics? How much will vacuum bagging change the final thickness?

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    About .040”. Vac will be about .035”. I get into vacuum bagging in the next one and will be up in a few days.

  • @Syncrogreg
    @Syncrogreg5 ай бұрын

    Which epoxy from us composites this is?

  • @supah_sonic9979
    @supah_sonic99792 жыл бұрын

    Now I can build me a carbon fibre coffin hehehe

  • @jesusblessthesecommentsamen
    @jesusblessthesecommentsamen Жыл бұрын

    Trying to work out how to add a thread to carbon to screw a lid on ?

  • @Thomas-ul7rs
    @Thomas-ul7rs Жыл бұрын

    whats the exact reasoning on why mirrrors are used?

  • @garydeandeery
    @garydeandeery Жыл бұрын

    I’m looking to try do some car wheels Will sand blast it first and may add sand grit in the base coat to help stick Going to skin it and put in a vacuum pack to help stick. Have you seen anyone do this or know of any problems

  • @prasadnipun448
    @prasadnipun448 Жыл бұрын

    Boss .What is the name of the liquid applied to it .Can you tell me .

  • @juancarlosayalacabrera5785
    @juancarlosayalacabrera5785 Жыл бұрын

    Amiguito, que tal te salio de poros??

  • @zackaryrangel8653
    @zackaryrangel86532 жыл бұрын

    where do you buy your carbon fiber rolls at?

  • @rccustomcreations
    @rccustomcreations Жыл бұрын

    Do you make custom size panels? I am looking for a 6" x 36" x 1/8 inch panel or 2 x 3" x 36" x 1/8 panels.

  • @samcarrs
    @samcarrs Жыл бұрын

    A close up would have been interesting

  • @boosternoob
    @boosternoob2 жыл бұрын

    So no release on the mirror?

  • @BellyUpFish
    @BellyUpFish3 жыл бұрын

    I’ve got some floor panels in my airplane that are roughly 1/4” thick plywood. I’d love to replace them with some carbon fiber panels. Would a wet lay work well for a 1/4” thick panel? Would I be better off to vacuum bag the panel? Thanks

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    I’d use a core and vacuum bag.

  • @BellyUpFish

    @BellyUpFish

    10 ай бұрын

    @@ajhartmanaeroWhat would you suggest as core material?

  • @ziegfredpanen6623
    @ziegfredpanen6623 Жыл бұрын

    Really appreciate it bro. Question Does it need to degass the resin hardener epoxy?

  • @ziegfredpanen6623

    @ziegfredpanen6623

    Жыл бұрын

    Additional Do in need to put it in an oven to cure? Or ill set it for a 24 hours period of time?

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    @@ziegfredpanen6623 no to both. It can room temp cure.

  • @davidfarmerracing
    @davidfarmerracing3 жыл бұрын

    Do you ever use lantor soric in wet lay? I’ve been playing with in on small pieces with some luck. Vacuum infusion is beyond my current level of patience

  • @ajhartmanaero

    @ajhartmanaero

    3 жыл бұрын

    I’ve seen people use it with wet lay but personally have not. I only use it with infusions.

  • @Diamondsintherubble
    @Diamondsintherubble2 жыл бұрын

    Hey, on a resin infusion for a new edge hood, how much epoxy do you use for the inside skin and outside skin? I’m about to make my first attempt and I’m worried I might not buy enough, although it’s expensive 😅

  • @ajhartmanaero

    @ajhartmanaero

    2 жыл бұрын

    Ehhh depends on how you Kay it up but 4000 grams should be plenty

  • @Diamondsintherubble

    @Diamondsintherubble

    2 жыл бұрын

    @@ajhartmanaero perfect, thank you!

  • @ZaZa-sm4ck
    @ZaZa-sm4ck Жыл бұрын

    Good explanation. But when ever working with fiber fabrics you should use gloves when touching the fibercloth to prevent leaving grease from your hand on the cloth. It provides you with a better final product.

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    How greasy are your hands?

  • @LG-ct8tw
    @LG-ct8tw2 жыл бұрын

    AJ, it can be confusing when you speak of Tow size 4,6,10 k etc instead of aerial weight Oz/yd2 or gr/m2 to describe your CF fabrics

  • @rubenrobles7275
    @rubenrobles72756 ай бұрын

    Could you wet lay with a lantor soric core, and then add the vacuum pump to suck out exces resin?

  • @ajhartmanaero

    @ajhartmanaero

    6 ай бұрын

    There’s other cores more appropriate for that process.

  • @rubenrobles7275

    @rubenrobles7275

    6 ай бұрын

    @@ajhartmanaero ok. Which ones?

  • @JoyGadang
    @JoyGadang2 жыл бұрын

    my epoxy resin write 1:1, can i mix 2:1 epoxy and harderner

  • @ajhartmanaero

    @ajhartmanaero

    2 жыл бұрын

    why would you not mix it how the epoxy manufacturer suggests? Just follow what they say.

  • @tedstriker754
    @tedstriker7545 ай бұрын

    I've worked with E-glass for decades, but with carbon fiber, it's not transparent when wetted out. So how do you know where the bubbles are that need stripling out to the sides?

  • @ajhartmanaero

    @ajhartmanaero

    5 ай бұрын

    Experience

  • @vermontjeff2535
    @vermontjeff2535 Жыл бұрын

    Not to sound like a Complainer, but should I have a auto body Respirator on when dealing with all of the Chemicals Involved.?

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    Polyester probably yeah. Epoxy, not really necessary.

  • @user-fs8ck6wq8x
    @user-fs8ck6wq8x7 ай бұрын

    Only missing the thikness of the end product .

  • @comptegoogle511
    @comptegoogle511 Жыл бұрын

    No pressure is required for the penny roller.

  • @dimaasyiah9013
    @dimaasyiah901310 ай бұрын

    Sepatu katak ini

  • @aleshkovalev
    @aleshkovalev Жыл бұрын

    Thickness of this panel?

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    I don’t remember exactly. Maybe .030”? Video was just for a demo so didn’t use much material.

  • @homelessgod2145
    @homelessgod214511 ай бұрын

  • @kizzjd9578
    @kizzjd9578 Жыл бұрын

    Isn’t your epoxy mixed by volume and not by weight? Bit odd that you weigh it before it’s mixed.

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    It’s obviously mixed by weight if I use a scale.

  • @kizzjd9578

    @kizzjd9578

    Жыл бұрын

    @@ajhartmanaero I’ve never seen a epoxy mixed by weight, hence why I asked.

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    @@kizzjd9578 the nice thing about mixing by weight is you can reuse the cups with volume marks many times.

  • @garydeandeery
    @garydeandeery Жыл бұрын

    Very good it’s definitely an art to make parts lol. Tell people it’s best to use epoxy resin for carbon fibre weave and not the polyester resin with cat mix. That’s a pain

  • @deestersvega807
    @deestersvega807 Жыл бұрын

    👤

  • @keshenglong
    @keshenglong Жыл бұрын

    I have a Tesla Model 3. I want to replace all the panels on it with carbon DIY panels. Where can I buy the molds for the panels?

  • @dimaasyiah9013
    @dimaasyiah901310 ай бұрын

    Aku ingin diberikan hadiah separuh five. UK 39 apakah boleh MASTER 😢😢❤❤😊

  • @crawford323
    @crawford323 Жыл бұрын

    3k?12k?

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    Whatever your heart desires. Process is the same.

  • @stankrieger3598

    @stankrieger3598

    Жыл бұрын

    Kinda like fiberglass work? Were can I can I get the CF

  • @crawford323

    @crawford323

    Жыл бұрын

    What is 3k?12k? As a total novice these terms are un understandable. Where would I find definitions to the jargon?

  • @ajhartmanaero

    @ajhartmanaero

    Жыл бұрын

    @@crawford323 the thickness of the carbon strands that make up the fabric.

  • @crawford323

    @crawford323

    Жыл бұрын

    @@ajhartmanaero Thank you very much for the professional reply. So many respond with rudeness or sarcasm.

  • @tridave294
    @tridave294 Жыл бұрын

    So much n more then headache so teaching is crazy Dude be smart n learn time value okay If u can short n sweet ur subscribers number will be more

  • @robertd6925
    @robertd6925 Жыл бұрын

    I'm putting together a high top for my van. I want to do glass or cf over 1.5" foam core sandwich. What's my best option for as light a weight as possible but still be ultra rigid (I'm mounting ac and solar panels as well as a cargo cage)? Thanks