How to Build our Brick Oven Kit | 2. Under-Floor Insulation

Тәжірибелік нұсқаулар және стиль

'The First Step' in building our Brick Oven kit is to cut and lay the Calcium Silicate Board insulation. Then for the D105 Kit, we pour an extra heat bank for the floor. Learn more: bit.ly/3AoSMNt
In all of our Wood Fired Oven Kits you'll need to cut out and lay the Calcium Silicate Board insulation, which is the layer preventing the heat in the oven floor from being conducted into the stand. All too often we see DIY brick ovens without any meaningful insulation underneath them, which is frustrating as we know the consequence will be a huge amount of heat being lost by conduction through to the oven stand, and from there into the atmosphere. Using the Calcium Silicate board as an insulation layer beneath the oven allows the floor tiles to reach much higher temperatures, and remain hot as the heat is not being lost into the stand.
Our three Brick Oven models each have slight differences in their floor design, some of which we cover in this video. In a little more detail;
D95 PreCut Brick Oven Floor components
- 50mm (2") Calcium Silicate Board
- 50mm (2") Fire Brick Tile Floor
D105 PreCut Brick Oven Floor components
- 50mm (2") Calcium Silicate Board
- 25mm (1") Refractory Castable Heat Bank
- 50mm (2") Fire Brick Tile Floor
The D105 has the extra 25mm heat bank as it has a larger dome and cooking area than the D95. Being a bigger oven it is sometimes used in commercial applications.
D130 PreCut Brick Oven Floor components
- 100mm (4") Double Calcium Silicate Board
-100mm (4") Double Fire Brick Tile Floor
The D130 is the first in our Commercial Oven range, and as such has two layers of Calcium Silicate board insulation, as these ovens run 7 days a week and the additional insulation will save fuel over time. The double layer of floor tiles gives the D130 an additional 25mm of thermal mass in the floor over the D105, making it ideally suited to high turnover pizzerias.
Our Wood Fired Oven Kits are available in Australia, the USA and New Zealand! Check out the links below:
USA: www.thefirebrickco.com
Australia: www.thefirebrickco.com/au
New Zealand: www.thefirebrickco.com/nz
CREDITS
Videography and Editing by SUB AERO MEDIA: www.subaero.media/

Пікірлер: 23

  • @woodfiredovenmasonryphilip8485
    @woodfiredovenmasonryphilip84852 жыл бұрын

    As always, great video.

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Glad you enjoyed it

  • @voidisyinyangvoidisyinyang885
    @voidisyinyangvoidisyinyang8852 жыл бұрын

    I got a bunch of ceramic fiber board for my hermit hut wood stove. You say the insulation board is to keep the heat from escaping? OK I have thermal mass walls as double wattle clay slip hay and clay daub - so I have a clay wall for thermal mass. So I will cover the OUTSIDE of that clay wall where the stove pipe goes out with the insulation board. Thanks for your inspiration and clarification.

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    No problems!

  • @woodfiredovenmasonryphilip8485
    @woodfiredovenmasonryphilip84852 жыл бұрын

    may I ask why the 130 and the 105 has a castable heat bank? Please answer the best you can without violating your proprietary info. Thanks!

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Good question - the D95 has 50mm of dense refractory (fire brick) making up the oven floor, which is the right amount given the size of the oven dome. The D105 has 75mm of dense refractory (50mm of fire brick + 25mm of castable) as the dome is larger and has greater thermal mass, so we increase the thermal mass in the oven floor to compensate. The D130 is a monster with 100mm of dense refractory in the floor (2 layers of 50mm fire brick tiles) for the same reason, and to extend the heat retained in the oven floor for high capacity pizza cooking.

  • @macutox90
    @macutox903 ай бұрын

    How can i really waterproof the silica board and layer the full dome to avoid water reaching in if the over gets wet. I live in Canada so winter can freeze everything. I need to waterproof as much as possible as storms will make it wet regardless if in has a roof on top or not.

  • @TheFireBrickCo

    @TheFireBrickCo

    2 ай бұрын

    Every single refractory material on the planet is porous unfortunately, so a Wood Fired Oven is essentially a big sponge waiting to absorb rain-water. If you've built it under a roof with sidings to prevent rain blowing in sideways then that would be a good start, plus you could put a tarpaulin over the oven in the case of a severe storm. Another method you could think about would be to build the oven into an enclosure, so that only the opening of the oven is visible. Then it is a pretty simple matter of making a cover for that opening that wouldn't allow any water through. I'm really glad you're thinking about this issue, because you're absolutely right, water freezing in the oven can cause damage that we want you to avoid. Feel free to give us a call to discuss your build further, we will be happy to help however we can!

  • @rinchenjamtsho6887
    @rinchenjamtsho68872 жыл бұрын

    I am from Bhutan and I have built my own pizza oven using concrete. Before laying my pizza base, I used mud and used empty bottles as an insulation. Before using fully, I did make a small fire to cure the concrete and mud, which I used as an insulation. However, my pizza oven base doesn’t reach to the 440’C required to cook the pizza base as it should be. Please give me suggestion how I can rectify this problem.

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Hi Rinchen - I don't know if you'll ever be able to get to those sort of temperatures in that oven unfortunately. Empty bottles aren't all that good as insulation, but the bigger problem is the concrete. If you reach temperatures over 350C in your oven you will find the concrete will crack and spall significantly. Normal concrete is just not rated to handle high temperatures unfortunately.

  • @jayelwin
    @jayelwin2 жыл бұрын

    How are these brand new December 2021 videos different than the previous set?

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Good question! We have put in some new clips trying to cover off on the different mortars and other dry mixes that we use, to minimise confusion when customers start building their kit, as there are quite a lot of materials in each kit!

  • @omarswalmiya2846
    @omarswalmiya28462 жыл бұрын

    Grazie.complemente

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Thanks Omar!

  • @coleplatt4869
    @coleplatt4869 Жыл бұрын

    Do you have to make the suspended slab 5 inches thick?

  • @TheFireBrickCo

    @TheFireBrickCo

    Жыл бұрын

    You could get away with a tiny bit less (I have rounded up), it depends on the reinforcing steel that you're using. Check out our videos on build the stand for more details

  • @user-zm8hz2yw8t
    @user-zm8hz2yw8t2 жыл бұрын

    Hello, great work! Can I have drawings that you cut out of paper with dimensions?

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Unfortunately they are only available as part of our oven kits!

  • @sameerahmed5277
    @sameerahmed52772 жыл бұрын

    Sir can i directly put a Calcium Silicate Board on a normal cemented table ? And sir why is important to use Calcium Silicate Board ?

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    Yes you can - the Calsil Board is there to reduce the amount of heat being transferred through to the concrete slab from the oven floor bricks.

  • @sameerahmed5277

    @sameerahmed5277

    2 жыл бұрын

    @@TheFireBrickCo Thank you sir

  • @adimart2214
    @adimart22142 жыл бұрын

    can I use the split firebricks for the oven floor or do they have to be full?

  • @TheFireBrickCo

    @TheFireBrickCo

    2 жыл бұрын

    I would recommend at least 50mm thickness for your oven floor, 25mm will heat up quickly but will also cool down quickly

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