Homemade Welding Machine - Simple Cordless Welding Machine 200A
Тәжірибелік нұсқаулар және стиль
Homemade Welding Machine - Simple Cordless Welding Machine 200A
I made this welding machine from two old car bateries and alternator.
The way this machine works is very simple, engine is powering alternator and alternator generates 24 volts ac, then regulator converts it to 24v dc and charges batteries. Its almost same in any car or motorcycle. Im using only one phase of alternator (+-500W) but best choice is to use 24 V alternator.
Welding rods: 3.25mm
Amps: +- 200A
Also this can be used for powering DC to AC converter
Music:
Heuse & WOLFHOWL & Riell - Daylight [NCS Release]
Kovan & LaCrème - Miracle (feat. Daimy Lotus) [NCS Release]
Make sure u subscribe, share and like this video ;)
Mr IMBUS 2020
Пікірлер: 291
I made this welding machine so i can use it at the cottage where i have no electricity, i will also add a converter so i can power other things. I definitely should have used a regular gasoline generator but in my country such a generator costs as much as 3 times than the parts for this. This is more like an experiment but I will definitely use it.
@michaelmangen2012mm
3 жыл бұрын
Do you have a video of how to wire the alternator
@reoii8020
3 жыл бұрын
Great idea.perfect for our farm.
@ryanb1874
3 жыл бұрын
Can you have like 8 parallel (old, Dead batteries, and still wild w them, (maybe only 4) will a lawn mower sized be enough and the alternator to power it, AND is it safe to charge the batteries w AC, I think it would be OK if they are in parallel, because it's now more if a base and less chance of reactance.
@jozacarni3606
3 жыл бұрын
😢
@mick1gallagher
3 жыл бұрын
@@reoii8020 yes if it worked did you notice the shit weld
Great job at being so negative people. That's exactly what this world needs. This man had an ideal and he got up and acted on it. That's the part of all this with the most importance. You see he could have sit there being negative,had a ideal and never acted but the fact that he acted is what made him successful. Congratulations sir !!! Continue acting on your ideas and you will continue being successful.
@Thanson199415
3 жыл бұрын
Amen to this comment, haters are hating because they are jealous.
All you need is to incorporate an arc stabilizer for a controlled weld. Nice build.
Using an older style general motors alternator with the internal regulator only requires a simple one wire hook up to work. They're also very inexpensive, plentiful, and are available in high amp outputs . Would have been a better option if one was available in his area
I respect all mechanical thinkers and inventors and those who aspire to make or invent something. For that you deserve a thumbs up. However for me If i was in a third world country and needed a welder and would have no chance of getting one but had these parts available, then to me this is the only way that would be a great idea. Being a welder for 40 years...and just speaking for me.... I think it best for me to leave the welding machine design to Miller, Hobart, Lincoln, Esab, HTP etc. Not only for supreme welding function but for welding safety also. You do deserve praise however for your mechanical thinking. I see how you use your ingenuity to make things out of left over parts or pieces that are usually "one off" and your idea, and i like that type of thinking. Thank You!
@mrimbusyt
3 жыл бұрын
Thank you!
Vise seksi momka u zivotu nisam vidio. Pozdrav od fanova iz Srbije
Love the videos but what I don't understand is why more people with awesome ideas such as yours don't narrate their videos instead of the rank music. I still loved it.
36 years ago I got my first job as a welder at a fence company. The company had an old commercially made portable welder very similar to this. Forget the brand, but it was simply a Briggs & Stratton engine with the shaft coupled to a GM alternator in a steel cage. No regulator, no battery and no rectifiers in the alternator. Obviously AC output, and I don't remember what it's maximum output was. Probably no more than 80 amps.
@MiG21aholic
2 жыл бұрын
alternators make 3 phase, so it must have had rectifier diodes?
👍😎✊ 40v being optimal, 36 is better than 24.. use three battery's Also try switching to negative at the rod, and positive to 'ground' clamp on the work.
Muy buen trabajo ydeas buena suerte megusta saludos Dios lo bendig
Great video Thankyou for sharing it. This will be great in the deer camp,if I can figure out the wiring. Would you share more information about how to wire it?
Nice welding set
It was fun watching you build your own generator. Kudos to You..!!!
It’s so cool. If you explain how to make it in more detail, it will help a lot to make it. In particular, please explain in detail how to connect the wires of the Converter and Regulator Batterry. Thank you for your education
@josemoreira1354
3 жыл бұрын
U no tá
@johncoops6897
3 жыл бұрын
He cannot explain. He cannot talk, that's why this idiotic video has the lame background music.
@choruzvargas4009
3 жыл бұрын
Even if he did I probably still can't
@nanfwangdabiring1520
3 жыл бұрын
@@johncoops6897 😂😅
Pentru voi toti fanii, cu stimă și respect aceste vidio clipurii .!🌹💝💝.👍🍀✌
Gosteiii muitoooo bom mesmo🤗
For people who like this sort of project, it’s important to note that delicate electronics like a laptop computer need a clean, square sine wave input. This generator will not provide that. It will give dirty power, which can damage many electrical devices. So if you build something like this, you will need to install a sine wave filter. They’re not cheap. If you’re only going to draw DC current, and then run it through a high quality inverter, that’s fine. But really good inverters aren’t cheap either.
@TheArron86
2 жыл бұрын
Your boring 😴
@BH4x0r
Жыл бұрын
if you're willing to go through that effort, why wouldn't you just use a good stepdown converter with current regulation to use instead of the original charging brick
This would make a good Inverter/generator with the addition of a 5000 watt inverter. Also, I would use a 140 amp GM Single wire alternator.
Cool working on the
you built a gasoline battery charger from what i can see, great stuff now i guess we will build one to.
Buey bien. ver el vídeo ( las casualidades de la vida ). Y suscribirse y darle al me gusta..Sería todo para la ( Investigación de la Diabetes. Gracias.
너무 멋져요 만드는 방법을 좀더 자세히 설명해 주시면 만드는데 많은 도움이 될것 같습니다
Can you adjust the welding output at all or does it have 1 setting? That's OK if that setting matches the metal you are working with .
some of the first welders where powered by batteries. the amish still weld in this way in my area with large implement batteries. the modified alt. mitigates the power draw and charges the batteries as well. decent packaging for low cost.
@ibrahimtosku9532
3 жыл бұрын
Che non mi piace molto ,. ,
@ibrahimtosku9532
3 жыл бұрын
Che y
@ibrahimtosku9532
3 жыл бұрын
Che ne
@luiscarlosbrum281
3 жыл бұрын
@@ibrahimtosku9532 m mpp.p
First person I know who has e ray vision
Nice job. But don't you need any regulator and rectifier for the alternator?
You are a master of your craft, I will see you do everything very original
@mrimbusyt
3 жыл бұрын
Thank you :)
@alexanderatenciopaez9211
3 жыл бұрын
@@mrimbusyt Q
@johncreative5852
3 жыл бұрын
Really great work
@mick1gallagher
3 жыл бұрын
You could hardly call somebody who makes crap a master of anything
@upmyhead9930
3 жыл бұрын
@@mrimbusyt depending on the common sense theres no ratio between smallest welding machine and this alternator ..so mentally it is impossible for the coils to withstand the75 A current even for a short time!
Many years ago I ran tests on trying to weld with car batteries. Car batteries are chemical power sources and have totally flat DC output. No pulse whatsoever. This makes it hard to arc, in fact it doesn’t arc at all. Test I did in 1980s was I hooked two batteries in series ( like they have here ) to make 24 volt and connected a large 60+ amp battery charger to help give it a little pulse and help it to arc ( a little ) which it did and made it so I could make a couple fairly normal welds with 7014 rod. The next time I attempted this I needed to at least tack a bunch of tubing together , I had two real good batteries but only a little 4 amp charger. It didn’t work as good as before but I did manage to tack my tubing together with small spot welds, kind of ‘ scrubbing ‘ the spots because I had to keep it very short - no arc power. 6011 rods What I would like to see ( and I thought that was what they were going to do ) is for to see what it does with the generator running while welding? It should help it to arc and make it much more usable. Turning it off when welding didn’t make sense, unless striking an arc with the generator running burned up the brushes or something.
@CaptAmericaUSAF
3 жыл бұрын
Had to spot weld using jumper cables off the batteries in a military truck years ago....worked in a pinch.
@michaelszczys8316
3 жыл бұрын
@Muckin 4on I'm not electrical expert but understand enough to know some of what you're talking about. I may have to try this experiment again as I have a few ' inductance ' ideas to try.
Surprised a motorcycle regulator rectifier could handle that much load , since I've never seen one go over 15 amps output...
@jadedmc59601
3 жыл бұрын
looks like he's using the rectifier just to charge the batteries when they get run down, The actual welding is done straight off the car batteries. The thumbnail got me where I though this was something more than just welding with car batteries lol
@Mike-su8si
3 жыл бұрын
@@jadedmc59601 I guess it tricked me too. I still could hook one to my mower for other uses
Imagine the apocalypse, and you needed to weld some shit.. this would litterally be able to be fabbed up pretty rough and still work, and it would be better than nothing. Thats cool
@patrickbrooks1567
3 жыл бұрын
Yeah, but he used a welder to make a welder, how would you do that?
@Mike-su8si
3 жыл бұрын
@@patrickbrooks1567 hand drill and bolts and nuts maybe a hole puncher to make a dent for when you drill Might would have to settle with a hard wood would be simpler to make with no power tools
@waynegretzky8464
3 жыл бұрын
@@patrickbrooks1567 Take two car batterys and straight tack shit together real quick, until you can finish the welds with the final product : ), of course hed need to jumper cable the two batterys to a running vehicle every fifteen minutes. Jeep guys weld in the field like this all the time just two a your buddys batterys and jumpers. always carry rods!
Nice!
👌👍
So you need a welder to make a welder? Genius!
Pra desmontar o alternador? Só pra usar regulador externo?🤷♂️
Can you charge and weld at the same time? I am going to bet this doesn't have the most stable arc in the world 6013 has a lot of stabilizers in the flux. Probably a good rod selection for a machine of this nature
@dirleneserginho6541
3 жыл бұрын
Kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkjji se
Oh,Nice. Some actually still stick welds !!
@antoniozepedaj66uiun30
3 жыл бұрын
Tigit
That looks very Mcgiver.
Nice project. Problem is, 30v welds much better than 24v.
@bryanbowman2389
3 жыл бұрын
Ad a 3rd batery
Me gusta esa nueva tennica
Nice job. I'm planning on making your set up.
Is there a way to regulate the amperage with a setup like this?
@alfredoarimadovygy8598
3 жыл бұрын
)
Loved this!
Cuz this is awesome
Very nice. My only comments. Add third battery so you have 36 v DC. Your welds will be much better. Also you could make an alternator welder if you had an externally regulated alternator.
@steven.h0629
Жыл бұрын
👍😎✊ 40v being optimal, 36 is better than 24. Also try switching to negative at the rod, and positive to 'ground' clamp on the work.
Nice pro👍👍
Kudos! this might justwork for me without wrecking my back up genny! Thanks man great job! And have you tried welding WITH the motor running? think it would give a little more juice!?
@user-mj1wh4ij9j
2 жыл бұрын
- дравл2ка5
Use a smaller welding rod for less amps.
Great video and great work , just looks a bit like 50 amp not 200, thanks for the video
Salut! What kind of welding rod are you use?
Nice ..thanks
Very good 👍
Goood mr,,
Great!
The connection of the cable was connect straight to the battery,? The battery is 2x3sm with 12 volts 48Amp hours= 24 volts with 96 Amp hours . How do you calculate 200 amps can you give me idea ? And how's the battery doin ? Is it good for the battery life ? Sorry for the question coz i wanna make one too. I have the same motor,..i wanna hear about your masterpiece... I think much better to use 2x6sm batteries, by the way your video was great. Keep posting interesting video !.
Dumb question, do the battery's have to be good? Or are they supposed to act as a 24v resister? I got extra bad batteries layn around is why i ask this.
@Mike-su8si
3 жыл бұрын
So do i
Wonderful welder. But couldn't you self excite the alternator and skip the batteries? I know a lot of guys used the self excited delco 10si and 12 SI to get budget 60-100 Amp welders in the 70's and 80's.
@rasoulsadeghi8635
3 жыл бұрын
It is not possible usually because without battery the alternator would be fully charging and it will damage very fast and it is also kind of waste
nice set up where can you get a 24 v alternator also can this idea work for wire welding
You left out one important part... The part where I hire a brilliant man to build one of these for me.
Dobra stvar
Genie
Y si toda mi familia también lo avía dicho att José del MP
Cool video!
So you are welding w the batteries and the alt keeps up the charge..
Try 1/16 " E6013 , that will be the ticket.
Just need a welder to make a welder. No problem.
100cc ke bike ke engine se Ye chal jayega
Se le puede poner algun regulador para regular los amperes?
Fantastic idea.
@FixItStupid
3 жыл бұрын
No, Not Really If You Know Anything ?
❤👍
So it welds crappy. You need open circuit voltage of around 80 volts, not 24.
για να παρετε την ενεργεια που πρεπει να εχετε θα πρεπει να υπολογισετε την ισχυ του volan( M * U *4) γιατι ο παροχος ηλεκτρικης ενεργειας χρεωνει την ισχυ που καταναλωνεται * 4 π.χ ( 20kg *43.96m/sec *4 )
While there's a great amount of good to great KZread information out there this ain't one. Fact is the only thing the engine and alternator are doing is charging the batteries. After all, the engine wasn't even running when he mad those welds! Anyone out there can do the same "Field Expedient" stick welding shown here. Two series connected auto batteries are all you need. Wakodahatchee Chris
@RayRayGaming-cr3rw
3 жыл бұрын
yeah thats why the engine and alternator are there. he said in the desc. he wants to use it where there is no electricity. ive built something similar and it does indeed work,.
@cdrive5757
3 жыл бұрын
@@RayRayGaming-cr3rw Yes Ray, I understand. Please read my full reply in the main comments section. Wakodahatchee Chris
Sure would be nice to know specifically what all went into this and how it works as a welder.
@Hertzsogood219
3 жыл бұрын
If you can't build one using the details in the video, you wouldn't be able to build one anyway.
A welder costs less than just the motor.....
Great Sirrr
Oce banget
Seem to have trouble maintaining a steady arc?
@ernestbarcella175
3 жыл бұрын
yes , because his open circuit voltage is only 24 volts .. any welder has at least 50 or more OCV ,, the arc is very sensible to distance changes ,,, when the ocv is higher as you get the elctrode farther the load decreases and the voltage goes up sustaining the arc at higher gap separation ,,,,
🖤💙🙏👍
6:00 sounds like MIG lol
Sloppy welds @ best !
Now a days it’s always cheaper 2 buy a 110 welder n avoid all that expense.. that like $700 dlls investment n da 110 welder its only like $160.00 dlls for a good 1 to get da job done rite n better then ur invention.. 😬😬😞😞🤷♂️
Mamtap harganya berapa mas
seemed more like a video to show that you can weld something.
Welding without running the engine?
@blackonblack777
3 жыл бұрын
Yes. He is welding only by battery ;) It's possible, i think everyone know that.
@blackonblack777
3 жыл бұрын
(sorry for my English)
@smokeygasser4037
3 жыл бұрын
The weld will start off with the highest amps then fade away as the batteries charge declines. There is no adjusting amperage so there will be no consistent weld
@michaelszczys8316
3 жыл бұрын
No, you don’t weld with just batteries, unless maybe you have 48 volts worth or better. Chemical power DC doesn’t arc at ALL
@RyanDiederich
3 жыл бұрын
@@michaelszczys8316 guess you didnt watch the video
So you can make it feuless by ejecting that ingine
First, you used a welder to make a welder... and you used a stick welder to make a medeocer stick welder (both can be used to scratch start TIG but you're not using either that way). Second, you don't need the batteries if you wire it correctly, I built a similar alternator TIG powered by a 5hp electric motor and used the alternator field coil to self energize once it was spinning. In my case I just mounted the whole assembly to a 2x8" board and used a headlight dimmer wired to the field coil circuit as an amp output control. Finally, you're not getting nearly 200A out of that. At near 100% efficiency (which this will get nowhere near) you'll stall that 6.5hp motor, and that belt as installed will slip and smoke WELL before that. Forget that fact that I know of very few conventional case alternators that will put out 200A and you're only using 1/3 of the output of that alternator. I'm guessing that you're limited to about 70 or so amps the way you have that setup.
@scarbourgeoisie
3 жыл бұрын
Exactly. Like the guy who buys a muffler that makes his car sound like it doesn't have one.
@billwatts4066
3 жыл бұрын
Just think if you would have had a stick welder you could have thrown that rotten ass 2x8 away and your unit could have been as good as this one.
@mpikas
3 жыл бұрын
@@billwatts4066 Actually the 2x8 one had nice plywood and hardwood brackets and spacers and looked much nicer, the alternator and motor were clean and painted, and it had pretty decent output control. Besides needing to be plugged in/not running on gas, it was nicer than this one in almost every way.
@billwatts4066
3 жыл бұрын
@@mpikas well that's great and all but what has this guy done to you that he deserves all this negative criticism? He didn't rob a Bank or kill somebody. He made use of his time and materials and made something of use,shot some video while he done it and was kind enough to share.
@mpikas
3 жыл бұрын
@@billwatts4066 and I watched it and commented because his details aren't correct, possibly helping some of the people really impressed with this before they spend unnecessary money duplicating this (though maybe in some cases this might be the best way of getting from here to there). The fact is that just the 2 car batteries would make just as good a portable stick welder for emergency use, and the rest of the assembly would work without the batteries. Like it or not, the comment helps his video and channel by creating traffic. I'm not sure that my comment is all that negative and from the looks of it a few of the others commenting agree.
But you cannot adjust the Amperage of this machine
Beautiful
شنو النتيجه مامعنا هذا
What's the magic number (200 amps) on current derived from?
@johnobrien2207
3 жыл бұрын
I say adding the two batteries rated at 100 amps ..But if you want to stay safe use a proper welder than crossing the batteries ...Blow the top off the batteries ..
Welding with bare forearms ? Must like getting burnt!
'This is another look what I can do', not a tutorial' on how.
@Mike-su8si
3 жыл бұрын
You got how to right here just by looking
detail of this welding rod????
Gee I wish there was some narration to this video so we could know what size to make that thing and everything duh 🙄🙄🙄!!!
1:32 the batteries will be "serial connected". Is that series, parallel or a combination of both?
@JesseCombsTwiZtedCheese
3 жыл бұрын
He meant series. 26 volts approximately
@timpriddy349
3 жыл бұрын
Cereal like Frosted mini wheats??
Pero no detallas lo que pones despues del alternador
Better buy one with all the cost of two batteries
He made a welder with a welder
I'd just twist the wires together without those plastic pieces
Soooo, you used a welder to build another welder
@billwatts4066
3 жыл бұрын
Very observant of you!