Full Engine Rebuild - Yamaha YZ 250F
Автокөліктер мен көлік құралдары
This 2005 Yamaha YZ250F needs some love, and I just received the engine rebuild kit 😀
So bye-bye the mangled crankshaft and scored cylinder from the previous video and welcome new Cylinder, new Piston, new Crankshaft, new Timing Chain, new Bearings, new Gaskets… this engine is going to be freshened up!
Let’s get to work!
Join me in my projects: bit.ly/2Wd2L5Y
Live updates of the build on Instagram: / tristandurandbuilds
LINKS OF PARTS AND TOOLS USED IN THIS VIDEO:
- Bearing Driver Set : amzn.to/3xEvEIo
- Bearing Puller Set (perfect for pilot bearings in blind holes): amzn.to/2OAWEXJ
- Yamaha YZ 250 F Engine Rebuild Kit with Cylinder, Wiseco Piston, Hotrods Crankshaft, All Balls Bearings and Vertex Gaskets: ebay.to/3xHx2dt
Hi I'm Tristan!
I live in New York and when I'm not working on my fitness clothing line (yoked.net) I DIY with intensity 😅
For now, I restore wrecked, neglected or simply damaged motorcycles. So I disassemble, weld, machine and fix those bikes so they can go back on the road!
Join me in my projects: bit.ly/2Wd2L5Y
Live updates of my builds on Instagram: / tristandurandbuilds
If you have any questions write them in the comments and I'll make sure to help 👍
Thanks for watching!
#enginerebuild #motocrossrebuild #YZ250F
Пікірлер: 126
top notch mechanic for sure, but as a machinist I'll give you a small tip. when lapping/sanding surfaces that you want to be as flat as possible its best to use a figure 8 pattern when sanding.
@aedanharris9366
10 ай бұрын
I have found using a rubbing block and making a cross-hatch pattern will yield better results. Using sandpaper larger than what your trying to make flat will cause the edges to wear down more. Only maybe half thou say probbaly won't matter but still half a thou
Awesome work! Your skills and hard work are pretty amazing... And not only on your bike, the quality of the video & editing is on top. You really deserve a much bigger audience. Keep the good work. Love from 🇦🇷
@TristanDurandBuilds
3 жыл бұрын
Thanks Eze, it’s indeed a lot of work, it will pay off at the end 😅
Great work Tristan and nice to see tools are expanding
@TristanDurandBuilds
3 жыл бұрын
Thanks Chris, yes little by little I get that to grow 🚀
Great video man! Thanks for posting 🤙
Thank you bud, this is a fantastic video for me since i am rebuilding the same engine at this time :) Cheers!
@TristanDurandBuilds
2 жыл бұрын
That’s the best compliment I can have, thanks ✌️
You are an excellent bike mechanic,you have been blessed with amazing talent
@TristanDurandBuilds
2 жыл бұрын
Ha ha, and thousands of hours of mistakes too 😅 Thanks for the compliment man 👍
Awesome video! Straight forward and to the point! Helped a lot.
@TristanDurandBuilds
2 жыл бұрын
I’m glad it did, makes me happy I do that to help 👍
Great job, mate!
I like it man. Building my 08 yz250f right now so your video was a big help. Powdercoat is awesome. I blasted my entire case, all my master cylinders, pretty much everything I could, but im going to try Cerakote for the first time on this build. Keep up the good work man
@TristanDurandBuilds
2 жыл бұрын
Thanks a lot man, I appreciate that. I definitely have to try Cerakote soon 👍
Such a Nice and awesome rebuild, , love it... Planning also to rebuild my 03 yz250f bike.
@TristanDurandBuilds
2 жыл бұрын
Same bike, you’ll have fun ✌️
Awesome vid and edits and filming and bikes
@TristanDurandBuilds
2 жыл бұрын
I appreciate your compliment Conner ✌️
Very good !....thx !
Great job man and again that lovely accent 😄
@TristanDurandBuilds
3 жыл бұрын
Thanks Ali, I’m glad you like it 👍
excellent work
@TristanDurandBuilds
3 жыл бұрын
Thanks Glen 👍
You do awesome work I’m rebuilding my yz250f do you have a rebuild video in real Time Mike
You're a legend man 👏
@TristanDurandBuilds
3 жыл бұрын
Appreciate that Ali 😅
@kyleevens1214
Жыл бұрын
@@TristanDurandBuilds I need a link to the circlips for the intake cam. Please help me!
You deserve more subs
@TristanDurandBuilds
2 жыл бұрын
Thanks Conner 👍
Muito obrigado,sou do Brasil,fis o motor da minha wr250 f vendo seus vídeos;✊✊✊✌️
Nice job I love that powder coat. Can you tell me what brand/model that is?
Put the bearings in the freezer 24 hours beforehand the will drop right into the cases.
does it matter what i lube the cams and buckets with, I was going to put some royal purple 10w30 on them
Thanks for the video! I have rebuilt 2-strokes but wanted an idea on how to set timing and such as I am considering getting a 250f. Thanks for the confidence boost! Now, If i buy a 250f, I'm more confident in rebuilding it!
I have the same engine, when for a reconstruction of those?
did you oil the oil filter before you put it in?
Freeze the bearings and heat up the case and they will just drop right in no pressing required
Nice, but you didn’t check valve clearances?
What happen if I don’t install the clutch spring plate and seatp plate ? I don’t have those either
It an Art I love those dying out
Would you know the diameter and grade of the stopper bolt under starter?
Where can I find new circlip rings. That I know are right for my yz250f????
i really liked the video even tho i enjoy more of the asmr content i really liked yours
Wow so many small parts. I haven't ventured into any engine stuff yet :)
@TristanDurandBuilds
3 жыл бұрын
Yes but a single cylinder engine is a great first step into engine work👍
Amazing I wish I had your skills. Unfortunately I’m going to have to pay a guy.
Hello. I could really use your help! That banjo bolt that you put in the case at the 18:58 mark I stripped because the torque wrench decided to not click! I've been working on this bike for months now and couldn't imagine having to pull it apart again😭 What you do??? And does that hole just go into the case behind the clutch? Like if I was to have to to any drilling, could I just take the clutch out and clean the shavings out there? I'm really stressing out about this. Thank you for any advice you can give me...
Where's the video if it running after the rebuild?
Hi there...Enjoyed the video my friend..I am looking at a used to 2001 yz250f that the seller says doesn't run.. needs rebuild kit..he's asking $1800 obo... I wonder how much it would cost to rebuild the engine like you are doing here? If I buy can I ship the engine and rebuild kit parts to you? Thanks Kenny in Winona Mississippi USA
Buenas, tengo una yz125 1991,pero no tengo repuestos para la valbula de poder, el cilindro puede ser remplazado por el de alguna version mas nueva? asludos!
A minha wr 250 está laquiando o vira brequim
Awesome video brother. Where can i get all the tools that you use
@TristanDurandBuilds
2 жыл бұрын
Thanks man! I usually link them in the description of the videos 👍
How much did it cost for all that?
What is the plug to the right or the top of the motor?
What color is the powder coat
I just rebuild the engine on my 04 Yamaha Kodiak and later on like about 4 days later it slipped timing and bent the valve my fault tho I had the chance to replace the chain and I was wrong on my call but I learned my lesson
@TristanDurandBuilds
3 жыл бұрын
Use a bad chain tensioner or bad timing can be a real disaster 🔧
What is the powder coat color called?
I have a us 250 that need work. How would you like to work on it
Wft happened to the Yamaha Virago Cafe Racer build??? I subscribed initially to see it finished ✅ where is it?
@TristanDurandBuilds
3 жыл бұрын
Hi man! I have been 100% on the YZ 250 lately but will go back on the virago soon because I want it finished for the summer 👍
Literally best step by step I’ve ever seen on building a bike engine👌🏽👌🏽
man, you know your shit around these bikes! As an experienced mechanic, which motocross bike would you say has lowest running costs and best reliability in long term perspective?
I reinstalled the transmission but first gear need some help to pass but all the other gears work like a charm! I want to know if I need to do something before closing the case
@TristanDurandBuilds
2 жыл бұрын
That’s interesting, without seeing it I’m not sure but I would definitely look at tue gear drum and forks
@emilegelinas6847
2 жыл бұрын
@@TristanDurandBuilds thanks
Do you have an idea why the crank seized? Could it be just bad maintenance or is there something wrong with these yzf engines? I've seen many cases where this same exact happens that the crank seizes like this and im worried for mine now :D.
@TristanDurandBuilds
2 жыл бұрын
Hi Matti, it is a pretty common thing, the big end bearing fail is common, it takes a lot of stress a lot of times. To push it back as far as possible I would change oil and filter per recommendation and not overheat my engine (so install have a temperature gauge somewhere to check)
Am I supposed to add an adhesive or oil on the valve gasket cover at 12:07? If so, what kind do I need? I have a 2004 Yamaha yz250f
@starwarscrazy4540
Жыл бұрын
Apply ultra black gasket maker to metal cover part and set gasket on top of gasket maker ultra black get it anywhere then install cover tighten down and wait for ultra black to fully cure.
What is bearing number code at 1:46? I ordered that bearing with same code what was an old bearing but new is so small on that bearing hole. 6204RUED is number what i got
i wish i had the skills to do this. my engine siezed a few years back had to send to a mechanic who took 1200 bucks for it
how to the piston rings have to be , like each gap away from each other ?
@TristanDurandBuilds
2 жыл бұрын
The ring ends have to be at 120°, for more info look at the instructions coming with your new piston 👍
On 2:37 in the video what is the spring and metal little rod for
@elite420boss7
Жыл бұрын
Well I found out on my own it’s the neutral position sensor if anyone was woundering
How much are those engines
Tristan, where do you get all your tolerance specs for a bike from online, if you don't have an actual service manual?
@TristanDurandBuilds
3 жыл бұрын
I get everything from the service manual that I find online 👍
@karmaholik6066
3 жыл бұрын
@@TristanDurandBuilds What website do you find the service manual at? Is it free, or do you have to pay to download it?
@TristanDurandBuilds
3 жыл бұрын
I find them for free, there is different websites that host those and I don’t really know their name I google search and find the manual I need in usually less than 5 min, you definitely don’t need to pay for that
Out of curiosity how long did it take u to do the rebuild put the bike back together etc ?
@TristanDurandBuilds
2 жыл бұрын
I have the final video of the build that I’ll post this month 👍
@rosco9114
2 жыл бұрын
@@TristanDurandBuilds thanks mate just a mechanic has had my friends for 6 month and still isn't back 🙉
may you pliz teach me on line am a biker but i prefer doing mechanics plz
Where is the case gasket?
@TristanDurandBuilds
2 жыл бұрын
Liquid gasket 👍
Great video Man! I'm currently rebuilding my 2007 Yamaha Yz250f engine, so this video has helped a lot! Keep up the good work!
@n0ldus03
2 ай бұрын
Doing the same to my 2007, what special tools are u finding a must have for the rebuild?
@Doityourselfmoto941
21 күн бұрын
@@n0ldus03, crankcase splitter, cylinder hone, valve feeler gauges, clutch basket holder, flywheel holder, etc.
Can someone tell me if a 2002/2005 are the same motor and components? Having a hard time trying to find a video for my 2002 YZ250F
@teganmacmichael7852
2 жыл бұрын
All bikes including 2 strokes are assembled in the same fashion as far as bottom end goes
@Scopeshunter69
2 жыл бұрын
@@teganmacmichael7852 thanks man!
@TristanDurandBuilds
2 жыл бұрын
2002 is the same 5 valve engine
@Scopeshunter69
2 жыл бұрын
@@TristanDurandBuilds thank you!
Can you rebuild mine?
Bom dia amigo vc
Where’s the rest of the build
@TristanDurandBuilds
3 жыл бұрын
I have been working 100% of my time on it for the past week, the next video will be posted in June and will be a long one because it’s the complete rebuild of the bike 👍
I take same job my -05 Yamaha
@TristanDurandBuilds
2 жыл бұрын
Cool ✌️
Algún mecánico que aya visto un motor de yz fx 250 en Texas nesecito ayuda
👍👍
@TristanDurandBuilds
2 жыл бұрын
Thanks Muhammad ✌️
@wanmuhammadfakhrullahwan8078
2 жыл бұрын
@@TristanDurandBuilds welcome....😁
Why didn’t you use anaerobic sealant between the case halves... instead of RTV silicone??
@TristanDurandBuilds
2 жыл бұрын
Because I don’t have anything else (and honestly Permatex works great)
@mareksumguy1887
2 жыл бұрын
@@TristanDurandBuilds permatex is a brand.... not a specific product! Permatex also make anaerobic sealant... which is what you should have used.
No I'm located in Florida
@TristanDurandBuilds
2 жыл бұрын
Are you located close to NYC?
Allahumma shalli 'alaa sayyidinaa muhammad wa'alaa aali sayyidinaa muhammad wasallim tasliima😁😊 Yok Tobat Kawan Dan Jangan Lupa Sholat Dan Sholawat😊😁
May I buy this engine? 😂 I believe mine is seized too
@TristanDurandBuilds
3 жыл бұрын
Ha ha, I like mine now and can’t wait to start it on the bike 💨
I am curious😂
@TristanDurandBuilds
3 жыл бұрын
I hope you are ✌️
I wish you could rebuild my engine
There’s no video showing it complete obviously it locked up or failed.
I year anniversary 🤔
🫡
I dont know where u got. 040 on the 2nd piston ring but that gap is double what it should be. You had to have read it wrong on the instruction pamphlet or something. If you are building engines you should know better than that...
Public comment!!
@TristanDurandBuilds
2 жыл бұрын
Public answer 😅
Dude, you. Don't make any dances you powder coat.The case covers, but you don't clean up the casings at all on a complete rebuild.Why even bother if you're gonna leave the casin's filthy man?You didn't even really clean them up.Much less.Get the corrosion off of them. No damn sense at all.