EP70 - FJ40 Ambulance Doors and hinge Re-build, using some very different and controversial methods

Автокөліктер мен көлік құралдары

As I was rebuilding the FJ40 Rear ambulance/barn doors found that one of the locking bracket pins had broken which only slowed the rebuild up by an hour, once repaired I continued to rebuild the doors and install all new weather seal gluing down with a new product (8401) which could cause a bit of controversy, but will to take the heat if it doesn't work out.
I also rebuild the door hinges using some the kids scooters nuts and bolts. (Yes I know I have the hinges on the wrong way! top to bottom and bottom to top)
Tools and (chemtool glue 8401) : toolking.com.au
Door rubbers : www.allfourx4.com.au/
Hinge bolts: scooterhut.com.au
transfer boot : www.cityracerllc.com
Music : bensound.com

Пікірлер: 49

  • @ScooterHutTV
    @ScooterHutTV Жыл бұрын

    We are thrilled to see the shoutout! And we thought To help everyone out watching this video we might jump in to mention that unfortunately, since this video was released 2 years ago we no longer currently stock axles of that specified diameter. However, to help anyone out who is looking for something to fit, by our estimate the axle required for this to work would be a Male-Female style axle 8mm in diameter, 60-70mm long with an m6 thread and a 5mm allen key head. We hope this helps! -Tom, Scooter Hut Customer Care Team.

  • @40ChannelCruiser

    @40ChannelCruiser

    Жыл бұрын

    Thanks for the feedback and the support. Great suggestion.

  • @rosendofj40bigblock7
    @rosendofj40bigblock73 жыл бұрын

    Great find on the door hinge repair.

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Thanks Rosendo, if i hadn't fixed up the kids scooters, I would have never known that these bolts are the perfect fix.

  • @carloborromeo5595
    @carloborromeo55953 жыл бұрын

    Superb work mate!👍👌 spot on.

  • @JoyridePictures
    @JoyridePictures3 жыл бұрын

    Brilliant solution for rebuilding the rear door hinges and they look great too! You may have a new product offering to sell! Thanks for sharing!

  • @RickMarshallMaps
    @RickMarshallMaps3 жыл бұрын

    Great solution

  • @Fishwacker59
    @Fishwacker593 жыл бұрын

    Awesome channel. I just found you on a FJ40 FB page and zipped on in. I'm impressed already and I haven't even completed the video. Looking forward to more 40 education. I have a '72 softtop that's complete but in fair shape. I've accumulated all the parts & panels to make it a hardtop, just need to do the work. Thanks for sharing your experience and knowledge, you're an ACE.

  • @Jerod_Helt
    @Jerod_Helt3 жыл бұрын

    You’re cruiser is looking so good! Great job buddy👍

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Thanks 👍

  • @georgefromiami
    @georgefromiami3 жыл бұрын

    Excelent job buddy, another great video.

  • @grayzbildz
    @grayzbildz3 жыл бұрын

    Good job. I have found LH drill bit set invaluable when drilling out broken studs. Often don't even need the ezi-out. Cheers, Andy.

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Yes you are right Andy, I have a set at work which had saved me a couple of time too. But I don't have a set at home.

  • @1YoJay
    @1YoJay3 жыл бұрын

    just bought a 74 fj40, your videos are so helpful. great job and thank you

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Welcome to the 40 series family. Great to hear you got yourself a FJ40.

  • @1YoJay

    @1YoJay

    3 жыл бұрын

    @@40ChannelCruiser Thank you and I will probably be asking question once I get stuck with something during the build if that is ok!

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    @@1YoJay more then welcome mate, you can email me at 4045channel@gmail.com

  • @DB-lm1nj
    @DB-lm1nj3 жыл бұрын

    Great solution for the door hinge. That scooter shop is going to get slammed with orders!😆

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    I bet they never through that one of there products for scooters would be used to fix old Landcruisers. 😅

  • @smportis
    @smportis Жыл бұрын

    Appreciate your documenting your build. I'm finished a 10 year long frame off, and was thrilled to find that you used cyanoacrylate instead of the (awful) 3M Black Weatherstrip Adhesive. I was about 80% done with rear door strips when I saw one of your vids using the glue you are using. I'm using Bob Smith Maxi-cure Extra-thick 10-15 second glue, and it's working great. So much better than the 3M stuff. And the door lock fingernail paint tip!

  • @40ChannelCruiser

    @40ChannelCruiser

    Жыл бұрын

    Thank you mate, yes I have found this glue to work perfectly and is still going strong on the original door I did. I have used on all my door rubbers.

  • @charlesparker924
    @charlesparker9243 жыл бұрын

    Will definitely be getting me some of that glue. Looks the goods

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    I'm sure Toolking will be able to help you out.

  • @mcglinebarrow2874
    @mcglinebarrow28743 жыл бұрын

    Great job!!!!

  • @user-pz9qn3cu3z
    @user-pz9qn3cu3z3 жыл бұрын

    Waiting the next video Good job FJ40 love for ever... ❤️

  • @westryan5278
    @westryan52783 жыл бұрын

    Another great video!!

  • @tomstepp6945
    @tomstepp69453 жыл бұрын

    ingenius!

  • @smportis
    @smportis Жыл бұрын

    Nope the 3M adhesive sucks. Hate it. Use the superglue.

  • @joesixpack7551
    @joesixpack75513 жыл бұрын

    Hey, coming along great. If that weld cracks, you might try pre-heating both pieced before welding. That looked like a grade 8 bolt and I believe they require pre-heating prior to welding, but not sure. Also, allow it to cool slowly.

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Thanks for the tips! There is very little load on the shaft so shouldn't be an issue.

  • @jimchoate6590
    @jimchoate6590 Жыл бұрын

    what size was that hinge bolt? thanks

  • @bradgqute
    @bradgqute21 күн бұрын

    G’day Jase. Can you recall if the bushes for the barn doors are the same as the bushes for the front doors and bonnet hinges mate? Cheers, Brad

  • @40ChannelCruiser

    @40ChannelCruiser

    19 күн бұрын

    @bradgqute Hi mate, from memory, they are different. But it was 3 years ago, so my memory has failed me before.🤣 I have go and check.

  • @declanosborne472
    @declanosborne4722 жыл бұрын

    Hey mate. I’ve had a hard time finding scooter axle bolts that are 8mm in diameter to suit factory bushes which are just over. All the scooter bolts have been undersized (7.75mm) to fit the universal bearing size of 8mm hole, which means the bush is sloppy. Did you find pins that were 8mm or very close to? Any further details on your pins? Cheers legend!

  • @TheBTG88
    @TheBTG883 жыл бұрын

    The brass bushings fit nice an tight and last forever. They are available in the US, not sure about Oz.

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Yes I'll look at getting some made a little down the track. With this new setup it will make it and easy and quick change.

  • @ToyotaLandCruiser

    @ToyotaLandCruiser

    3 жыл бұрын

    40 Channel Yes, great job with the pins. I bought these, works well at least in the front door hinges, I think the size is same (Ø 8 mm pinhole, Ø 10 mm outside): a.aliexpress.com/_mLGHbkJ

  • @nicholasfry4495
    @nicholasfry44953 жыл бұрын

    Hi Jason thanks for the video, where did you get the bushings from? Nice work with the scooter pin

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Hi Nicholas, I got the bushes from onlineautopart.com.au

  • @mosaalayafy868
    @mosaalayafy8683 жыл бұрын

    ❤️🥰❤️🥰❤️❤️❤️❤️

  • @afish67
    @afish673 жыл бұрын

    Great work Jason mate where did you source your rubbers. Doors and windows ? Cheers

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Hi mate I got the rear door rubbers from all4xfours.

  • @jimmy-jg7zz
    @jimmy-jg7zz3 жыл бұрын

    Where did you source the rubber from?

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Hi mate, these rear seals are from "All four X 4"

  • @elhadisnoussi9795
    @elhadisnoussi97953 жыл бұрын

    Salut j'ai besoin de tout le systeme de la serrure de porte ambulance arriere possible de morienter thanks je suis en algerie

  • @scod3908
    @scod39083 жыл бұрын

    That's not the original knob, so point the arrow wherever you want! The original part is NLA, can only get it with the whole assembly.

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    Thanks for letting me know Scott, Now I know it would be cool to track down an original knob!

  • @scod3908

    @scod3908

    3 жыл бұрын

    They’re usually degraded and the whole lock assembly is expensive. If I were you I would 3D print a replacement (just don’t use PLA as it won’t hold up in a hot car)

  • @40ChannelCruiser

    @40ChannelCruiser

    3 жыл бұрын

    @@scod3908 That was me next line of thinking.

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