Building an Aircraft Factory | NEW Shop Tour

Ғылым және технология

In parallel to developing the DarkAero 1 prototype, we are setting up the production facility for DarkAero 1 kits. This is the first glimpse of the future aircraft factory, and we are excited to take you along on the journey!
To learn more about our other products and services like our Aerospace Composites Course, check out:
www.darkaero.com
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(Exclusive members only content including photos, videos, live Q&A and more!)
DarkAero 1 Aircraft - www.darkaero.com/aircraft
DarkAero Knowledge Base - www.darkaero.com/knowledge
DarkAero Apparel - www.darkaero.com/shop
If you enjoyed this video and would like to see more of this type of content, follow along as we work to create the fastest, longest range aircraft you can build in your garage!
More information on DarkAero can be found on our website and other social media accounts:
www.darkaero.com
darkaeroinc
www.linkedin.com/company/darkaero-inc

Пікірлер: 136

  • @onethousandtwonortheast8848
    @onethousandtwonortheast88482 жыл бұрын

    “…we’re serious about this whole DarkAero thing”. Uh, yeah!!! We can see that!!! Rock on guys; American Dreaming in action.

  • @loupitou06fl
    @loupitou06fl2 жыл бұрын

    Great to see you guys grow: a couple of comments/suggestions (I have setup several shops and labs): 1. Don’t put your whiteboard visible from the outside, anyone walking by can guess too many things about your business and your employees. 2. Wide open space are great but you have a mix or processes with different requirements (cnc, composite, assembly, packaging,..) and they all have different requirements. 3. Use more electrical tans air drop that you need to allow reconfiguration flexibility. Last but not least, add more lights, I was looking at your shadow when giving the tour and in many places you have no direct lighting above you and that will create unpleasant dropped shadows on your workbenches. Hope this help and good luck.

  • @mikelaughlin4470
    @mikelaughlin44702 жыл бұрын

    Fascinating to watch the evolution of your program guys. So well organized and planned! All the best!

  • @89apaul
    @89apaul2 жыл бұрын

    I was not convinced until the last part of the video, but these guys are really doing it. Good sales pitch for a company.

  • @derdan20
    @derdan202 жыл бұрын

    Congrats. All of this shows what hard work can get you. Keep moving forward.

  • @joetroyner

    @joetroyner

    2 жыл бұрын

    A boatload of money doesn't hurt either..

  • @dafangirl6513
    @dafangirl65132 жыл бұрын

    This is a gorgeous space! Cant wait to see it when you’re officially moved in. 😍

  • @Chris-bg8mk
    @Chris-bg8mk2 жыл бұрын

    Much luck and love from the left coast!

  • @patrickdavey9692
    @patrickdavey96922 жыл бұрын

    Good luck with the next phase of your project!

  • @user-qm8oo8xs1g
    @user-qm8oo8xs1g2 жыл бұрын

    Занимаюсь карбоном в России ,слежу за вами,поражает прогресс .у нас такое невозможно.мечтаю о такой работе.красавцы удачи вам!

  • @brushitoff503
    @brushitoff5032 жыл бұрын

    Awesome looking workspace to expand on the DarkAero processes, seriously you could film & share more & Aviation nuts like most who are here would love it! Really want to see this bird take to the skies!

  • @bigmuz_pilot
    @bigmuz_pilot2 жыл бұрын

    Congratulations gents!

  • @jamessoutar4354
    @jamessoutar43542 жыл бұрын

    Awesome progress guys!

  • @rangefreewords
    @rangefreewords2 жыл бұрын

    Awesome new shop! I hope you follow many other shops advice when it comes to hardware storage. [(clickbonds, inserts, standoffs, etc) for off the shelf storage, vaccum/ peanut packaging/s&h, creating a crate design for transport as well as an area to stow the fuseloges seats, inserts, helicoils, shearwire, safety wire, cooling fans for avionics, light controls, lights, position sensors, antennas, cockpit switches, circuit breakers, fadecs or ecus, as well as props, engine spares, fuel cell access panels, wing assemblies, landing gear, canopies, flight control surfaces, hazmat, (proper ventilation for carbon fiber sanding, etc.)] Separate pegboard layup tables for building the harnesses, connectors, pins. As well as separate hazmat cabinets for isopropyl, acetone, sealants fuel cell, fuseloge bonding agents, clicking glue, fuel, etc. Plan to build 10 in 6 months while you test this one. It's quite doable with (~ 4 people with an 8 to 10 hour day schedule.) Kudos on all the planning! I think there's a lot a potential for sister companies running production under part 135 on this aircraft in terms of it if you could make presumably 3k for every aircraft manufactured. Let's say each company manufacturers 20-40 aircraft and you have 4 manufacturers around the world to scale you could net 200-500k in 135 aircraft sales alone and a margin of 95-135k in part 145 service related revenue under the branding. You could continue with R&D and experimental aircraft designs releasing a new aircraft every 3-5 years and maintain the simplicity of things by not doing every single aspect on each aircraft. Not sure about the longevity of your actuators for your landing gear. It seems that there is quite a bit of torsional load on the fixed point gearing. I hope you cycle the gear quite a few times with the fuseloge at different angles. I would recommend installing a seal at the bottom of the shop door into the offices as a separate room just for structure moldings and processing would be best. Also try to break everything down into build sheets. I would also consider the shop eventually segmented with taped out control areas for safety and safety glasses, ear plugs, eye wash/ first aid station. Plan to tour people in and out of your facility. It's gonna be busy, so, you could easily overlook something. As always, take a tour of a few manufacturers facilities and go from there. You're on the right path!

  • @edthompson9569
    @edthompson95692 жыл бұрын

    What a huge step! Congratulations. The teaser shot of the bird on her LG was tantalizing.

  • @mgbrv8
    @mgbrv82 жыл бұрын

    Come on guys it’s been Three years let’s get this thing airborne already chop chop

  • @davidrobins4025
    @davidrobins4025 Жыл бұрын

    I have not seen any statistics for the speed / range / efficiency. but would love to hear that information. You have a fantastic airplane in the DarkAero.

  • @kadecooper246
    @kadecooper2462 жыл бұрын

    No better feeling then a new, well lit, and bigger shop!

  • @NickInSpace
    @NickInSpace2 жыл бұрын

    Congrats! So excited for you guys, you've worked really hard to get to where you are!

  • @haddedoussama14
    @haddedoussama142 жыл бұрын

    Big congrats to you guys! So nice to see your progress since you first began!!

  • @polar_engineering
    @polar_engineering2 жыл бұрын

    Amazing progress guys! New location looks great!

  • @throttlerentals
    @throttlerentals2 жыл бұрын

    Looks good guy! It's exciting to watch your journey and I can't wait to see the final setup!

  • @kirjet
    @kirjet2 жыл бұрын

    Looks really nice! Good luck with the engine start

  • @medajim9092
    @medajim90922 жыл бұрын

    like the building! As an IT guy, i noticed there are no network jacks. might want to see to that before you move in. wifi will not cut it.

  • @quinntalley1681
    @quinntalley16812 жыл бұрын

    Excited for you guys! Can't wait to see it fly, and hear what the final weight, useful load, cruise and service ceiling are. You guys are amazing.

  • @upkeep5794
    @upkeep57942 жыл бұрын

    Bro! I'm so excited for this. You guys are on it!

  • @joseromano
    @joseromano2 жыл бұрын

    AWESOME! Congrats.

  • @ForFunFlyer
    @ForFunFlyer2 жыл бұрын

    Everything you guys do is impressive, well done! 👌🏻😀

  • @martinabud5735
    @martinabud57352 жыл бұрын

    Looking very good, mouving fwd !

  • @jbrownson
    @jbrownson2 жыл бұрын

    Love following your project, thanks for sharing

  • @greenmoxy
    @greenmoxy2 жыл бұрын

    My manufacturing business started with 1,000sqft and now consumes 30,000sqft. Production requires good flow! Raw material in to finished goods out.

  • @OhHeyTrevorFlowers
    @OhHeyTrevorFlowers2 жыл бұрын

    Heck yeah! Congratulations on reaching another milestone 👏

  • @drthik1
    @drthik12 жыл бұрын

    Wow it's great to see yall progressing, very nice to move into a larger workspace too!

  • @gustavoleguizamon9734
    @gustavoleguizamon97342 жыл бұрын

    awesome, fantastic progres, thes best for you guys

  • @jetrep
    @jetrep2 жыл бұрын

    This is awesome. Congrats guys

  • @jrholand
    @jrholand2 жыл бұрын

    good luck, excited to see a finished plane, but enjoying watching the process

  • @tormachinc
    @tormachinc2 жыл бұрын

    Congratulations on the new space! We have loved watching your journey... Way to turn your dreams into reality!

  • @wavewaker2
    @wavewaker22 жыл бұрын

    Awesome, one of a kind! 👍I love how the engineering kicking in….

  • @iforce2d
    @iforce2d2 жыл бұрын

    Looks great, must be an exciting time for you guys! :)

  • @capnthepeafarmer
    @capnthepeafarmer2 жыл бұрын

    I was JUST thinking about where to buy composite panels for the next project I had in mind! Great timing!

  • @claude7473
    @claude74732 жыл бұрын

    Congratulations !!!

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Thanks Claude!

  • @Mrsournotes
    @Mrsournotes2 жыл бұрын

    Very very nice setup fellas. You really ought to have a carbon fiber refrigerator 😎

  • @planesmart75001
    @planesmart750012 жыл бұрын

    It has been fun watching you through your travels. Plane is beautiful. Just watch costs, so you can survive.

  • @boriskolnestrov9957
    @boriskolnestrov99572 жыл бұрын

    Lightweight steel framing nice this is the best choice fast and clean finishes👍

  • @truegret7778
    @truegret77782 жыл бұрын

    Great to see you progress and keeping the dream ( for all of us GA enthusiasts ). Just a thought - you might want to give some thought about protecting your IP if you have your engineering desks/"huge white board" in the front entrance. IP includes DarkAero designs, manufacturing tooling/processes, etc. Thanks as always for sharing !!

  • @RM-el3gw
    @RM-el3gw2 жыл бұрын

    Looks pretty neat, can't wait to see more aircraft being built there, side-by-side :)

  • @ashsmitty2244
    @ashsmitty22442 жыл бұрын

    Congrats.

  • @acengineer737
    @acengineer7372 жыл бұрын

    Exciting stuff lads 👍🏻

  • @NationsDesign
    @NationsDesign2 жыл бұрын

    you guys are awnsome !

  • 2 жыл бұрын

    Congrats from Portugal

  • @gmonnig
    @gmonnig2 жыл бұрын

    Nice space!!

  • @TroubledTimes2024
    @TroubledTimes20242 жыл бұрын

    Awsome guys:)

  • @julesdufresne7822
    @julesdufresne78222 жыл бұрын

    You guys never fail to impress. Eyes on the prize as always!

  • @yacahumax1431
    @yacahumax14312 жыл бұрын

    Wish you the best

  • @MichalWeselakRacing
    @MichalWeselakRacing Жыл бұрын

    great !

  • @bbayerit
    @bbayerit2 жыл бұрын

    The sky's the limit, gentlemen! Best of luck to you.

  • @dennyconnor7215
    @dennyconnor72152 жыл бұрын

    Looks AWESOME !.....(paint the brick)

  • @UnderdogMotorsports
    @UnderdogMotorsports2 жыл бұрын

    Awesome

  • @Murphy5-5
    @Murphy5-52 жыл бұрын

    although it's kind of obvious that your plan is working out, I allways had that small thought of the delay of revenue for kits putting a stop on everything, before you could finish it. glad it was without reason

  • @ick79
    @ick792 жыл бұрын

    I remember a reality series where the guys would make desk out of old airplane wings.. one of those would give a nice touch to the entrance

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Agreed! Were these the guys by chance? www.motoart.com/

  • @johnperry9348
    @johnperry93482 жыл бұрын

    I work in a maintenance shop, you need more light.. because there is always dark areas under or around the area you are working on. It's easier to put in the lights now than later.

  • @Factory400
    @Factory4002 жыл бұрын

    Brilliant progress! Where I live.....that kind of space would be about $1,000,000/month so it looks even more impressive.

  • @EJWash57
    @EJWash572 жыл бұрын

    Congrats on fulfilling the NEED to expand! Further expansion for builder Build Assist?

  • @user-tv5dt3nm9y
    @user-tv5dt3nm9y2 жыл бұрын

    Great shop. Maybe consider the means to obscure your plans, strategy, progress information from view from “the street”

  • @amitdeshmukh9660
    @amitdeshmukh96602 жыл бұрын

    congratulations to Dark aero for starting a new phase.

  • @MrBarbuster
    @MrBarbuster2 жыл бұрын

    USA needs more gentleman like you boys.

  • @suburbangorilla5515
    @suburbangorilla55152 жыл бұрын

  • @kashishmistry4804
    @kashishmistry48042 жыл бұрын

    I wish you the best💛

  • @PetesGuide
    @PetesGuide2 жыл бұрын

    Put a decent sized scale model on a pedestal in the center of the foyer so that people can gawk at it. Maybe 2 feet long? Working gear and canopy and control surfaces that slowly cycle only when someone is nearby.

  • @johnfitzpatrick2469
    @johnfitzpatrick24692 жыл бұрын

    G,day Reilly, Keegan and River from Sydney Australia. The new manufacturing, office and training center looks fantastic. I was always interested in: * Noise dampening treatment * Ergonomics * Productivity of every square feet of floor space. (In other words) material only going in one direction. 🌏🇦🇺

  • @UncleKennysPlace

    @UncleKennysPlace

    2 жыл бұрын

    *damping. The other word means "to make wet".

  • @robertling9872
    @robertling98722 жыл бұрын

    Good luck guys with the next steps in realizing all your aircraft dreams.

  • @mckenziekeith7434
    @mckenziekeith74342 жыл бұрын

    Put a darkaero logo in back also. For the delivery drivers.

  • @rickhaass1133
    @rickhaass11332 жыл бұрын

    Looks great. Do you have 3-phase power in the suite?

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Just single phase to start since we only have single phase equipment. We will upgrade the power to 3-phase once we get some bigger CNC machines.

  • @markleightonson1770
    @markleightonson17702 жыл бұрын

    On Wisconsin!

  • @Project2Aero
    @Project2Aero2 жыл бұрын

    This space it legit! Can’t wait to see it come together!

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Thank you! We will keep sharing the journey!

  • @user-id6by4uq9y
    @user-id6by4uq9y2 жыл бұрын

    Wow☀️👍

  • @felixgrobler6891
    @felixgrobler68912 жыл бұрын

    I think it is great that you are going to be selling panels as well. Do you have any idea on ballpark pricing yet?

  • @world65tech89
    @world65tech892 жыл бұрын

    恭喜恭喜

  • @lassleering7403
    @lassleering74032 жыл бұрын

    Contrats guys !

  • @Daytonaman675
    @Daytonaman6752 жыл бұрын

    Any plans to get it certified?

  • @AndreUchoaUSA
    @AndreUchoaUSA2 жыл бұрын

    Congrats, guys! I've been following each step of this endeavor. Wish y'all success and accomplishment. Can't you use the top of the office as a second floor (e.g., storage, expansion, etc.)?

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    It would be possible to add a "loft" area for storage, but fire code dictates that a sprinkler system would have to be added under the floor of the loft. Between the loft and the sprinklers, it ends up being more cost effective to expand outward.

  • @richardvisscher2626

    @richardvisscher2626

    2 жыл бұрын

    @@DarkAeroInc Storage racks don't require a sprinklers system.

  • @richardvisscher2626

    @richardvisscher2626

    2 жыл бұрын

    @@DarkAeroInc In our part of the world, you are allowed to add a mezzanine (loft) that is 10% of the total main floor area, without sprinkling underneath!

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    @@richardvisscher2626 I’ll have to check if our local code is the same, so we can build a tower in the shop to watch over the kingdom from.

  • @thompsonjerry3412
    @thompsonjerry34122 жыл бұрын

    How do you make a small fortune in aviation, start with a large one!

  • @i_might_be_lying
    @i_might_be_lying2 жыл бұрын

    Awesome progress! If you're not still using lean in your workshop, I highly suggest that you employ lean in your new factory. It is such an amazing technique that saves not just money but time and mental health) Started using it in my mini metalworking factory and would never want to go back. Look for "Pierson workholding lean" on YT, or "Fastcap factory tour"

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Phil, the lean approach is a great strategy. Pierson has definitely done a fantastic job with it. We've enjoyed following his work as well! :)

  • @lucasgalipolo8599
    @lucasgalipolo85992 жыл бұрын

    6:50 is that a flame thrower?

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    :) Maybe...

  • @aytunch
    @aytunch2 жыл бұрын

    Beautiful place. What is the rent if I may ask? 30k?

  • @gregoryh4601
    @gregoryh46012 жыл бұрын

    Very very Nice build, glad you Three Can Be Able to Grow, Hope you Have a very Sweet air collection system when you bring More CNC aboard. Take a Look at this Company, They may help you Guys out. TRION Indoor Air System they are the Best for your Work. Greg

  • @sirnewton6874
    @sirnewton68742 жыл бұрын

    You three boys, Must make your father proud! Great to see success stories the yours. I was on the Raptor train for many years deposit #68. I guess I placed a deposit with the wrong team. How long is the list to take delivery of a kit?

  • @UncleKennysPlace
    @UncleKennysPlace2 жыл бұрын

    Considering a "long wing" version, with perhaps a lower stall speed?

  • @TheRangerBob
    @TheRangerBob2 жыл бұрын

    Growth and progression critical to an up and coming company. You guys are nailing it, congratulations. BTW, stay away from Shark Tank! ;-)

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Thank you! Agreed, we aren't the right type of business for Shark Tank. :)

  • @johncarr123
    @johncarr123 Жыл бұрын

    What airport are you located at?

  • @rennkarl1860
    @rennkarl18602 жыл бұрын

    Absolutely awesome what’s the address going to be coming through town next week Renn

  • @sudrshannateker3113
    @sudrshannateker3113 Жыл бұрын

    Where ur new office located ?

  • @pwffstube
    @pwffstube2 жыл бұрын

    did I miss the flight testing?

  • @101bennyc
    @101bennyc2 жыл бұрын

    Trust me you are going to need at least twice that amount of light. We made the mistake of not putting enough in our factory and had to go back and add more.

  • @xfa33lupisrex52
    @xfa33lupisrex522 жыл бұрын

    out of curiosity what will be general cost of a kit?

  • @DarkAeroInc

    @DarkAeroInc

    2 жыл бұрын

    Thanks for checking out the video! We keep all the latest details about kit pricing on our website here: www.darkaero.com/aircraft

  • @nonamefirst8535
    @nonamefirst85352 жыл бұрын

    What are you guys building?

  • @quoderatdemonstrandum5442
    @quoderatdemonstrandum54422 жыл бұрын

    Retired ATP/LR-JET here... Lost my medical. Are you guys hiring?

  • @derekvancampenhout5530
    @derekvancampenhout55302 жыл бұрын

    Factory before flight ?????

  • @suncrafterspielt9479
    @suncrafterspielt94792 жыл бұрын

    This looks expensive. How do you fund the company?

  • @RM-el3gw

    @RM-el3gw

    2 жыл бұрын

    they found an old bitcoin wallet from 2010

  • @lomoDaniel
    @lomoDaniel2 жыл бұрын

    I wish you were in the north east, Id apply for a job. Love what you’re doing, totally up my alley!

  • @stevensmith516
    @stevensmith5162 жыл бұрын

    How is a venture like this funded? Seriously the risk is gaging me. Good luck

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