Big Engine, Small Airframe: Did we reach the limit?

Ғылым және технология

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In this video we discuss the challenges of installing the UL Power UL520iS engine in the DarkAero 1. Specifically, the packaging problem of fitting a six cylinder engine into the aircraft while still providing forward baggage space.
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Пікірлер: 244

  • @thecarbonprop
    @thecarbonprop11 ай бұрын

    The front end has such a nice clean layout. I feel like that space is going to be really nice for inspection and maintenance.

  • @fly4fun24
    @fly4fun2411 ай бұрын

    that engine setup is a mechanic s dream, so clean and accessible

  • @nickwulf
    @nickwulf11 ай бұрын

    I would love to see Mike Patey and Sandy Munro do a visit to your shop, you've done a great job so far designing and building this airframe, would love to hear about challenges overcome to reach this point

  • @DdDd-ss3ms

    @DdDd-ss3ms

    11 ай бұрын

    LOL Mike Patey would fourfold the weight of the plane with lot of hard to produce expensive gadget parts and compensate it with a brutal power engine. The concept of the Guys of DarkAero is total different and resembles more the sophisticated high tech engineering of German Glider companies.

  • @DdDd-ss3ms

    @DdDd-ss3ms

    11 ай бұрын

    @@Captndarty Which plane designed Mike from scratch with the mission of these guys? you cant compare them. Both have an other not comparable mission

  • @ThePhilcam

    @ThePhilcam

    11 ай бұрын

    Yep Sandy would be a great visit

  • @ThePhilcam

    @ThePhilcam

    11 ай бұрын

    Batteries and electric motor up front might nicely fix your issues, but obviously fail on your distance requirements. Interesting to see how some of your early design challenges are now creating issues and opportunities… I guess this is the world of prototyping and your version 2 will be interesting to see how you change to fix the issues.

  • @DdDd-ss3ms

    @DdDd-ss3ms

    11 ай бұрын

    @@Captndarty 🤣 at least I have the excuse English is not my mother tongue, which is weak because I now see it should have been 'was designed by' On the other hand Mike has always those strange ideas in his mind that sometimes Im sure a plane did design Mike. He is all over a plane

  • @RobertHouston-sf5fh
    @RobertHouston-sf5fh8 ай бұрын

    Guys, I'm bingeing your channel now. I recently came across your channel thanks to the YT algorithms and in the first 5 minutes you earned a subscription. You guys are living my dream.

  • @robertfidler957
    @robertfidler95711 ай бұрын

    You guys leave no stone unturned in your journey of designing and building this masterpiece.

  • @kiwigurn

    @kiwigurn

    11 ай бұрын

    Thankfully 😊

  • @denverbraughler3948

    @denverbraughler3948

    11 ай бұрын

    Like if there’s an engine fire, you lose battery power too.

  • @deani2431
    @deani243111 ай бұрын

    Two things worth noting. Not sure on this engine, however the vernatherm does not open until 180 degs on a Lycoming, thereby allowing oil to flow thru the cooler, so wouldn’t expect much heat for the cabin before then. Also, I fly an experimental with little room to spare behind the engine. It is a royal pain to work on it.

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    The UL Power engines put more heat into the oil system compared to Lycomings, so the oil cooler should be a stable source of cabin heat in our setup. We also fully built up the exhaust system heat exchanger, so we can swap to this if we don’t get the results we want out of the oil cooler cabin heat. Tight packaging does make access more tricky, but we did try to maintain acceptable serviceability in our installation. Thank you for checking out the video!

  • @evanolynuk

    @evanolynuk

    11 ай бұрын

    I had the same thought, but more specifically about the long taxi days here in Canada... Brr! The oil takes a long time to heat up. Exhaust is warm almost immediately. Exciting project! Slippery little planes are so cool.

  • @sssturges
    @sssturges11 ай бұрын

    I own an RV, my concern on the power to weight would be what the ride is going to be like in any kind of turbulence. Not that airplane will structureally fail but the ride could be in incredibly violet. Hitting turbulence at 200mph is not fun in a light plane. I would live in fear of clear air turbulence and would be in constant vigilance of getting near jet traffic paths. Mountain flying is also brutal flying the the wake behind 10K peaks in the northwest, you definitely want to fly high and smooth. Friends had some very negative experiences with clear air turbulence. Your plane looks to lighter than my RV with 50% more speed. As soon as I feel bumps I slow way the heck down. My biggest concern is that my head will hit the canopy and I will be incapacitated, make sure those straps are tight!

  • @SteinAir
    @SteinAir11 ай бұрын

    Progress is looking good, guys! Keep it up, and hopefully we'll see you at OSH in a few weeks!

  • @tanguyadriaenssen9755
    @tanguyadriaenssen975511 ай бұрын

    Really nicely moving along. As always, I love seeing what you guys do and the quality is just amazing!

  • @TheRangerBob
    @TheRangerBob11 ай бұрын

    Step by calculated step this aircraft is maturing really nicely. Looking forward to the test flights.

  • @stevemelton966
    @stevemelton96611 ай бұрын

    it's clean and compact! I like it.

  • @truegret7778
    @truegret777811 ай бұрын

    Awesome .... thanks for the update. We could see where the air was coming into the front, but not the exit. I imagine it must be out the bottom, ahead of the landing gear doors, and ahead of the forward luggage bay? We can hardly wait for the test flights to begin.

  • @Acrowat40
    @Acrowat4011 ай бұрын

    Amazing work all of you

  • @user-py9qi5xp8b
    @user-py9qi5xp8b11 ай бұрын

    Great work guys. Keep on it.. Beautiful! Exciting that flying is going to happen soon!.

  • @binyaminroscher4516
    @binyaminroscher451611 ай бұрын

    Beautiful! Exciting that flying is going to happen soon!

  • @cabanford
    @cabanford11 ай бұрын

    Just wish you did longer (and more frequent) videos - á la Leo from Sampson Boat Company

  • @allanmontile8210
    @allanmontile821011 ай бұрын

    Great work guys. Keep on it.

  • @clarencehopkins7832
    @clarencehopkins78328 ай бұрын

    Excellent stuff bro

  • @palletcolorato
    @palletcolorato9 ай бұрын

    Well thought out.

  • @SamuelVella1995
    @SamuelVella199511 ай бұрын

    Lovely work!

  • @rickestabrook4987
    @rickestabrook498711 ай бұрын

    Wonderful. Imaginative solutions.

  • @jrholand
    @jrholand11 ай бұрын

    keep going guys! I am excited for first flight and the opportunity to fly and then buy one!

  • @savethedeveloper
    @savethedeveloper11 ай бұрын

    Diverting the warm air from the cooler into the cabin will AT BEST be amibient temp + 50 degrees F. Not enough to warm at altitude.

  • @asharma9345
    @asharma934511 ай бұрын

    Dude, You are Gems. Keep it up and Stay Positive.

  • @benjaminschaefer6757
    @benjaminschaefer675711 ай бұрын

    Really terrific work, gents! One question: What was that (very nicely) welded -up sump cover which I saw being offered up to the existing sump? Many thanks!

  • @michaelkozelka4803
    @michaelkozelka480311 ай бұрын

    Done very well!

  • @fettlerjohn3419
    @fettlerjohn341911 ай бұрын

    Inspiring 👍🏼 ✨

  • @nuchbutter
    @nuchbutter11 ай бұрын

    I would love this in a Tail-Dragger! At least that would alleviate the space constrictions forward of the firewall. What a beautiful aircraft she is!

  • @Big_Jet_Aviation
    @Big_Jet_Aviation11 ай бұрын

    Waiting to see this masterpieace flying 🛩️😊

  • @machoman5356
    @machoman535611 ай бұрын

    Race ready!

  • @cahito00
    @cahito0010 ай бұрын

    Hello there, and nice job you guys are doing! I've been watching your channel for quite sometime now... In the future, when the prototype gets ready, will you consider selling the kits with other engine options? Maybe like the PBS TP100? That would be awesome, huh?

  • @spinnetti
    @spinnetti11 ай бұрын

    Really impressive throughout. Header wrap to improve scavenging and reduce under cowl temps?

  • @derekradcliffe3313
    @derekradcliffe331311 ай бұрын

    What will the glide ratio be? Fascinating work by the way.

  • @ZacLowing
    @ZacLowing9 ай бұрын

    I'm new to small aircraft and come from cars, but a 5.2 liter engine only putting out 200HP seems like a late 80's Corvette engine when modern v-6's have upwards of 600HP. It seems there should be a setup with your 200hp but in a 2 liter size these days.

  • @grantnyenes3742

    @grantnyenes3742

    8 ай бұрын

    It’s all about the RPM, engines produce a best power around 5-6k, but the prop loses efficiency after 2500rpm, so it’s a trade off. You end up with a big engine turning a direct drive prop, and not making much power for its size. Rotax is a popular engine for smaller applications which is geared, so small displacement producing decent power, and a nice slow prop..

  • @clwomble
    @clwomble11 ай бұрын

    What do the stress levels in the motor mount do when the engine shakes, since the firewall is closer to the engine? It seems they would go up because they are shorter.

  • @MichielvanderMeulen
    @MichielvanderMeulen11 ай бұрын

    Like the idea of using air from the oil cooler for interior heating, as it will prioritize the engine to warm up.

  • @jj4791

    @jj4791

    11 ай бұрын

    The other alternative is a heat muff on the exhaust. Which has the potential to introduce carbon monoxide into the cabin if the exhaust cracks or leaks.

  • @_B1078_
    @_B1078_11 ай бұрын

    Googled UL motor because I didn't know we had a Belgian engine manufacturer and apparently they're just 4km away from me...🤯🤯

  • @Mobev1
    @Mobev111 ай бұрын

    Can you put a parachute in the plane? I’m with the japonesa está high IQ group and we are following you and haven’t heard if there will be a parachute in it.

  • @raffly4449
    @raffly44492 ай бұрын

    I’m thinking moving the firewall forward affects LEGROOM !! With a 37 inch inseam I think about this a lot!

  • @georgestuart2483
    @georgestuart248311 ай бұрын

    Not sure about cabin heat coming thru oil cooler. You need cabin heat the most when air temps are very low, and vernatherm may not be open to send hot oil to the cooler.

  • @terryboehler5752
    @terryboehler575211 ай бұрын

    It looks like you did develop an augmentor exhaust system. Possibly wjth adjuztable outlets? That makes me soooo happy. For me, it makes the entire project just that much nicer.

  • @henri-5606
    @henri-56064 ай бұрын

    Would you consider installing a rescue system such as GRS?

  • @zaflowgalactic
    @zaflowgalactic9 ай бұрын

    I want to take that composite making course and then work for you guys mass producing this plane! I have an idea for masking a faster higher plane with a turbo prop ducted fan four seater jet. For that low speed stall as well as low drag at high speed, you may be surprised to know you can make leading edge control surfaces, even though they sound like fancy military grade aerodynamics for an F-22, they are up to you to decide how expensive the feature really is because you can make them in house. Talking about future goals, even on the DarkAero 1, perhaps a jet powered variant, even duel engine perhaps would be quite good for the high end versions. I considered placing wing mounted turbo props for rc planes on a glider. Gliders have a very long wing span though, so the range would be huge with small engines. I recently found a German supplier that makes 330lbs thrust jet engines for commercial or military UAVs and the over all size was only about 30cm diameter by 70cm length, exhaust temp was only 360 C so I mean, with a shaft driven bypass fan the efficiency would go through the roof! Imagine a van for you and your budds, but it's kind of a 747 in the speed and altitude!

  • @rob379lqz
    @rob379lqz8 ай бұрын

    Hello. I believe you might have your oil sump on backwards? I’d recommend (in my humble opinion), that you consider creating a bit more space between the gear and the sump. It would be easy to modify the oil pan, so that more of the 4 litres of oil volume could sit up front, for a larger gap gear/ sump spacing. Also, you may wish to wrap your headers and exhaust in heat resist material for a couple reasons: 1. Assist in reducing idle / taxi temp firewall-forward. 2. Subtle vibration and noise attenuation. Lastly, why is the aluminium shroud butted up to the front cylinder head fins? I am thinking you did that to reduce temperature deformation of the jugs? If so, then UL should redesign the two front cylinders without cooling fins, and save a few grams weight, and reduce potential for expansion/contraction variances in the head. Please know, I am only providing my opinion in respect to your Company. 👍

  • @DustyLambert
    @DustyLambert11 ай бұрын

    I imagine the forward baggage hold reduces cabin noise quite a bit too eh??

  • @kevinking5406
    @kevinking540611 ай бұрын

    Do you guys have a time frame for certification and bringing this design to market? I've wanted something with usable speed..This is it!!!

  • @markhamstra1083
    @markhamstra108311 ай бұрын

    How much new design and fabrication work would be needed to fit a UL520t into a DarkAero 1.1? Or is the packaging so tight that you won’t even consider that?

  • @kraftwurx_Aviation

    @kraftwurx_Aviation

    11 ай бұрын

    The turbo sits aft of the engine on the 520T and the exhaust tube is aft and below. The engine would have to sit far forward to accommodate this but I suppose they could do it and adjust the CG aft with other means such as reinforcement to the airframe for the added speed. They would also need a space for an intercooler.

  • @alexanderarnett4966

    @alexanderarnett4966

    11 ай бұрын

    I think the UL520iT would not give them an increase in airspeed but is designed rather increase rate of climb and power at altitude which could result in faster ground speed and possibly better net fuel economy. It’s dimensions are surprisingly similar, larger in the X & Z axis by cm’s in only, so it would require a new flaring and a rework of the engine bay intake and exhaust plumbing. Some of the future planned versions of the UL5xx will include some substantial hp boosts with or without the Turbo. Those might be better suited for an DarkAero 2 with 4 seats. We can only dream. Of course now we are talking timelines of Turbine Aeronautics Group’s TA200TP, which if comes to market might make make the UL520iT moot as it would be both smaller and lighter than even the current UL520iS.

  • @mirekslechta7161
    @mirekslechta716110 ай бұрын

    In Europe(I guess Italy) they make the ultrafast two seat aircraft called Risen. Please note, with 100hp Rotax they guarantee the top speed at sea level 320km/h (173knots) and with turbocharged Rotax 915 -142hp they guarantee maximum cruising speed at 16 thousands feet 450km/h !!! (243 knots ) !!! Will Dark Aero be able to achieve the same velocity with much stronger engine ??? Risen has got the ultimate aerodinamics IMHO. Extreemly efficient and it is all carbon fiber too. What I like about Risen compare to Dark Aero, that Risen is not using any metal(aluminum) honeycomb, but rather materials which can never ever rust.... On the other hand what I like about Dark Aero is the gear(looks strong) and the 2 baggage compartments.

  • @outlawraceparts8686
    @outlawraceparts86869 ай бұрын

    What about the 180 degree bend and under cowl air for the intake? I am installing one of these engines soon and am very curious about your results.

  • @TFlight77
    @TFlight7710 ай бұрын

    Do you have any concerns over the internal failures UL has suffered with their engines like piston slap and crank failures? I really like the idea of UL power but there doesn’t seem to be much transparency in these issues or plans to correct them.

  • @argiebargie1338
    @argiebargie133810 ай бұрын

    Would there be any benefit to wrapping those exhaust headers with some kind of insulating header wrapping weave? ... I imagine those headers get crazy hot and there's lots of other stuff in close proximity

  • @markstoll9636
    @markstoll963611 ай бұрын

    will you have a booth at Oshkosh?

  • @appa609
    @appa60911 ай бұрын

    Are you guys bringing her to EAA airventure this year?

  • @3dholicpilot522
    @3dholicpilot52211 ай бұрын

    When is the target maiden flight date ?

  • @StreamlineCarry
    @StreamlineCarry10 ай бұрын

    Any chance the clean stall speed will be at or below 54 KCAS? That would make this plane a light sport per the newly announced MOSAIC rules. Awesome design and great video!

  • @cahito00

    @cahito00

    10 ай бұрын

    Well, it does have flaps so that could be reached, I suppose... (with no engineering knowledge, whatsoever)

  • @LifeLatitudes
    @LifeLatitudes11 ай бұрын

    I currently built a Sling TSi, when can we expect to purchase your DA? Need an project after my Sling 😍

  • @flp-hammer

    @flp-hammer

    11 ай бұрын

    Put your money down and get on the waiting list. No tire kickers.

  • @carlskerlong3925
    @carlskerlong392511 ай бұрын

    Is there any worry about isolating engine vibrations from the airframe with the condensed engine mount?

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    The engine is pretty smooth, so not much of a worry there. We have a few videos of it in operation: kzread.info/dash/bejne/ooKlrs9shZicdKg.html

  • @loupitou06fl
    @loupitou06fl11 ай бұрын

    If you want to practice maintenance on a tight cowling space, I suggest a Mooney. Seriously , please keep maintenance in mind like oil filter change and oil screen accessible

  • @grantnyenes3742
    @grantnyenes37428 ай бұрын

    Really nice clean engine compartment… it may just be me, but those engine air intakes look tiny ?

  • @bruceyoung1343
    @bruceyoung134311 ай бұрын

    SWEET 😍

  • @russellesimonetta9071
    @russellesimonetta907110 ай бұрын

    Uhh, that same engine is now available turbo charged. Would that fit??

  • @denverbraughler3948
    @denverbraughler394811 ай бұрын

    Do you have a paper filter in-line so that when the oiler cooler leaks, hot oil cannot spray into the cabin?

  • @olliea6052

    @olliea6052

    11 ай бұрын

    I wondered about the rules regarding heating cabin air with an oil cooler. I dont fly so have no idea. But if the oil cooler leaks, you have very messy air coming into the cabin! Could even block the windscreen! The odds are low though.

  • @denverbraughler3948

    @denverbraughler3948

    11 ай бұрын

    @@olliea6052: Anything that can go wrong eventually will.

  • @Patshes
    @Patshes11 ай бұрын

    All I want to see it fly and what the performance is like. 🆒😎👍.

  • @coredeveloper
    @coredeveloper11 ай бұрын

    I wonder what will be the strategy to warm the battery in case you will have the cold ambient temperature. The hot air from the oil heat exchanger could be used as well. In that case looks like oil exchanger and battery could be mounted closer together so that with one actuator you can control hot/cold air mixture to keep the battery at the right temperature.

  • @drewski5730

    @drewski5730

    11 ай бұрын

    From my experience the battery no longer has to be warmed once the airplane is flying ->the airplane’s electrical system runs entirely from the alternator/generator. The battery usually has to be (should be), warmed on the ground for starting operations at extreme cold temperature. It looks like they’re running a NiCad which has some drawbacks but is inherently lighter and more compact than lead acid. I personally prefer lead acid due to experience, and the airplanes I’ve flown with NiCad batteries were all converted to lead acid. From an IFR perspective unless this aircraft has a backup alternator/generator, it may not be suitable for regular IFR flying IMHO. To be honest though it doesn’t have an airframe deicing system, so you probably wouldn’t go flying through clouds at 10,000ft anyway. It’s an interesting design and I’m keeping my eye on it! Edit: I forgot to mention the batter being located in the cowling is being passively heated by the engine at cruise speed. I’m sure it’s quite warm in there. By rights if it’s a NiCad, there should be a temp gauge for the battery to warn of thermal runaway

  • @coredeveloper

    @coredeveloper

    11 ай бұрын

    @@drewski5730 I agree that for the aircraft operation perspective battery can be off completely, but temperatures lower than 0C is not suitable for charge and lower than -20C is not suitable for discharge applications. Batteries usually acts like a buffer and/or conductors in electrical circuits, meaning they are filling the gaps and drops of the "flow". And I still would consider having hot/cold air actuated to the battery.

  • @drewski5730

    @drewski5730

    11 ай бұрын

    @@coredeveloper they seem to charge fine below 0 degrees 🤷‍♂️ The voltage doesn’t seem to change 🤷‍♂️ I’ve done plenty of NiCad and lead acid starts below -40C in the Arctic. It’s terrible for the battery, but it does work, it charges fine afterwards, and still lasts a decent amount of time (although I’m sure it’s lifespan gets degraded sufficiently by doing this). I’ve never seen an airplane that used a battery warmer of any kind for anything but start up.

  • @alexanderarnett4966

    @alexanderarnett4966

    11 ай бұрын

    I believe they went with Lithium not the older NiCad battery.

  • @drewski5730

    @drewski5730

    11 ай бұрын

    @@alexanderarnett4966 if true, that’s a compromise that will likely limit where this airplane can be sold. Lithium batteries just don’t work for starting at winter temps in Canada, Alaska, the Midwest, and many parts of Europe. This is why along with safety that Lead acid is preferred in most northern commercial air services. Lithium and NiCad batteries are also subject to fire and explosion hazards that lead acid batteries are not.

  • @AndyMatrix
    @AndyMatrix5 ай бұрын

    Will a DeltaHawk DHK180 engine fit?

  • @jonas2097
    @jonas209711 ай бұрын

    I hear Belgium, I upvote :D 😄

  • @thomasaltruda
    @thomasaltruda3 ай бұрын

    3:25 Using the oil cooler for heat has been tried before.. it doesn’t work..Mike Patey also tried it.. it’s not effective enough.

  • @dennisbuckley6376
    @dennisbuckley637611 ай бұрын

    Is the Darkaero flying yet

  • @Dr_Kenneth_Noisewater
    @Dr_Kenneth_Noisewater11 ай бұрын

    That thing is gonna be so fast it'll land 20 minutes before it takes off.

  • @SimanSlivar
    @SimanSlivar5 ай бұрын

    hmm thought Id see something like an aero momentum engine up here.

  • @BHPaholic
    @BHPaholic11 ай бұрын

    Do you use shock mounts on your engine mounting points?

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    Yes! There are four rubber bushings between the engine and the engine mount that reduce the vibration transferred to airframe.

  • @tlove2108
    @tlove210811 ай бұрын

    I live in Florida I feel like high temperatures would be a major problem during taxiing.

  • @N807DS

    @N807DS

    10 ай бұрын

    A well designed cooling system will make great use of small inlets by efficiently generating the pressure delta across the cylinders. If internal losses are minimized (as is the case here)... it's the outlet baby. In other words: they can always "tropicalize" it by increasing the outlet side or creating additional depression at the outlet. So no I would not consider this a deal breaker 🙂. Darkaero are really, really smart!

  • @grecoconduris6716
    @grecoconduris671611 ай бұрын

    Very cool, thanks for the video. Do you have any concerns about the oil cooler failing and oil ending up in the cabin?

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    Thank you for checking out the video! Cooler failure is unlikely, but the whole system can be isolated from the cabin simply by closing the cabin heat valve on the firewall.

  • @edcew8236
    @edcew823611 ай бұрын

    It will be interesting to see if the oil cooler air exhaust will be adequate, or if the cooler needs to be moved forward a bit so the air can more easily exit.

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    It’s not shown in this video, but there is a large gap between the cooler and the firewall to keep the exit unrestricted.

  • @N807DS

    @N807DS

    11 ай бұрын

    @@DarkAeroInc It looks like you kept the section of the feeder duct to the oil radiator constant ? Was it not possible to implement slow expansion to increase pressure recovery and reduce internal drag? For example by molding a channel into the lower cowl?

  • @Joey_Avocado
    @Joey_Avocado11 ай бұрын

    So you built a plane around an obscure engine? How many A&P’s do you know across the country that can or know this engine? Also, where do you get parts for this? Aircraft Spruce has nothing and a cursory search also lead to few results.

  • @N807DS

    @N807DS

    10 ай бұрын

    This is an experimental plane... The whole idea is to explore the limits of the possible. ULpower have been around for quite a long time now so the manufacturer-related risk is small. This engine has a much better power to weight ratio than a lycosaur and is obviously very well designed in terms of accessibility and maintenance. In my opinion it retains all of the qualities of a Lycosaur (there are many) while bringing a welcome improvement in the areas where legacy engines are suboptimal. Look at the baffling system for example. Darkaero designed an amazing firewall forward package - I think this is the state of the art for an air cooled flat six powerplant. Hat off.

  • @PaulAnthonyDuttonUk
    @PaulAnthonyDuttonUk11 ай бұрын

    Been looking at the Risen 915. Seems to me by comparison to the Dark Aero that it is a better performer all round. Are we reinventing the wheel here or is the price point going to be significantly better I wonder.

  • @CrossWindsPat

    @CrossWindsPat

    10 ай бұрын

    Its gonna cost more. The Risen is designed as an ultralight with a 915 this has a big boy engine so it should be faster.

  • @daszieher
    @daszieherАй бұрын

    a lot of precious space is "wasted" by the nose gear. Conventional gear aircraft can free up that space for larger-volume mufflers and intake ducting for coolers.

  • @GarretKrampe
    @GarretKrampe11 ай бұрын

    Any submarine course ?

  • @yeet1337
    @yeet133711 ай бұрын

    What temps is that firewall rated for? And how long can it last in the case of a fire in the engine bay?

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    The firewall heat shield is rated for 2000F. We tested it to meet FAR 23.1191 and made a video about the testing here: kzread.info/dash/bejne/hGZpxM5mdcq9Yc4.html

  • @yeet1337

    @yeet1337

    11 ай бұрын

    @@DarkAeroInc Oh wow, thanks for sharing the video that wasn't on my radar! :)

  • @cabanford

    @cabanford

    11 ай бұрын

    They made a Kool video of the solid engineering on the firewall. These guys are the right type for building aircraft

  • @realslimshaco8550
    @realslimshaco855011 ай бұрын

    Can we buy it pre built when it's out?

  • @g.tucker8682

    @g.tucker8682

    11 ай бұрын

    That would require cerification (=$$$$). Experimental classification requires the builder to complete >50% of the work.

  • @yeet1337
    @yeet133711 ай бұрын

    Yoooo let's gooo 🚀

  • @robertko85
    @robertko8511 ай бұрын

    Those cowling air inlets look might small.

  • @ealtar
    @ealtar11 ай бұрын

    if ever i have a project ..darkaero seems to be a verry nice almost one stop shop for the prep and knowledge !!!

  • @billrepucci4054
    @billrepucci405411 ай бұрын

    Is it possible to put sensors on the gear legs so you can display the W&B info on the EFIS or on a separate screen? Great job, I look forward to seeing your first flight!

  • @jj4791

    @jj4791

    11 ай бұрын

    Its an experimental aircraft, so if you build one you can pretty much do whatever you want with it.

  • @billrepucci4054

    @billrepucci4054

    11 ай бұрын

    ​@@jj4791, I fully understand the limitations of the E-AB world as I have been living in that space for almost 20 years now. The question is, not if it is allowed but rather, do they have a way to add sensors so the pilot can load up the plane and see if it is within the proper W&B. That will save them the headache of weighing everything they wish to carry in the plane and then figuring out which piece should go where. If they had sensors, they could load it up, check the W&B, and then move the one or two items they need to move.

  • @PatrickLipsinic
    @PatrickLipsinic11 ай бұрын

    Why not put the battery in the back, aft of the cockpit?

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    Great question! One of the main reasons we decided against mounting the battery in the back of the airplane is weight. A run of heavy 2 gauge wire would be required to connect the battery to the engine compartment. The total wire length would be about 20-25ft for the two battery leads if the battery was located behind the cabin. Mil-spec 2 gauge wire is around 100 grams per foot, which translates into about 5 pounds of wire! This is heavier than the battery itself!

  • @gutsymovies
    @gutsymovies11 ай бұрын

    Big engine small airframe. See: Questair Venture.

  • @JakMang
    @JakMang11 ай бұрын

    Does the air cooling flow rely on the prop, forward motion or both?

  • @wgmskiing
    @wgmskiing11 ай бұрын

    I can name off the top of my head about a hundred aircraft that house sealed lead acid batteries inside the cabin. These batteries can be abused tremendously without generating fire or smoke. Putting the battery on the hot side of the firewall is a reasonable choice but it is increasing your part count, reducing space in a critical area, and giving you more to test and troubleshoot. I am also curious how hot it is going to get after shutdown.

  • @rossrobinson7943

    @rossrobinson7943

    11 ай бұрын

    It is probably a Lithium based chemistry. Much lighter, higher energy density and current capacity. If they are going through the expensive of extensive graphite, counting grams, they are not going to have a Lead (Pb) battery. Non-LiFePO4 variants can catch fire. Also most of them should not be charged below freezing.

  • @wgmskiing

    @wgmskiing

    11 ай бұрын

    @@rossrobinson7943 lithium iron phosphate is nearly as safe as sealed lead acid. There are many of those also installed in cabins. These batteries are a poor choice as a single starting battery for an aircraft as they are useless at low temperature, in fact they will be locked out by the BMS.

  • @LesNewell

    @LesNewell

    11 ай бұрын

    @@wgmskiing LiFePO4 can handle discharging down to around -20C/-4F. They just don't like being charged below 0C/ 32F.

  • @wgmskiing

    @wgmskiing

    11 ай бұрын

    @@LesNewell that's still wildly inadequate for a starting battery in North America for those of us who live in the northern part of the country. Sure the correct thing to do is preheat the engine before a cold start, but this is going to be another asterisk and unwanted operational complication....if you travel in the winter you'll need a hangar. That's not easy to do everywhere.

  • @LesNewell

    @LesNewell

    11 ай бұрын

    @@wgmskiing It looks like I was wrong. Further down in the comments Dark Aero state that the battery is good to -22F.

  • @tbrown965
    @tbrown9652 ай бұрын

    What limit did you reach?

  • @kamilhorvat8290
    @kamilhorvat82909 ай бұрын

    I'm not sure if cooling battery with outside air is good idea for the simple reason, that outside air at high altitudes can be too cold, below freezing point of water. Most batteries don't like such temperatures. This can shorten battery life and even lead to battery failure during flight, which in turn can cause an accident, if engine needs to be restarted during flight.

  • @kevinhathaway7240
    @kevinhathaway724011 ай бұрын

    what kind of performance are you shooting for wrt fuel economy, range and cruise speed?

  • @lohikarhu734
    @lohikarhu73411 ай бұрын

    just thinking that it might be a good idea to have a fan to force cool air to the battery, to avoid problems with 'heat soaking' after the engine is turned off, and, for example, the cool air box can hold hot air convected off the motor, after shutdown

  • @PeregrinesFury
    @PeregrinesFury11 ай бұрын

    Have you thought about making a retractable tailwheel instead of tricycle? I think it might solve several problems and decrease weight a fair bit.

  • @cougarten
    @cougarten11 ай бұрын

    cant the battery get too cold now?

  • @DarkAeroInc

    @DarkAeroInc

    11 ай бұрын

    The battery is rated for operating temperatures as low as -22F. We should be able to tune the setup to keep it above that even in low temperature conditions at altitude.

  • @ZacLowing
    @ZacLowing9 ай бұрын

    Can you switch the landing gear to 2 wheels forward and one back? Straddling the engine with 2 wheels instead of stacking 1 wheel on top of the engine might help packaging.

  • @asaiyannamedgokublack
    @asaiyannamedgokublack11 ай бұрын

    Turb Aero made a 200 hp turbine engine, combining the turb aero with the dark aero would be a deadly combination.

  • @hapybratt8640

    @hapybratt8640

    11 ай бұрын

    Aren't small turbine engines very impractical for fuel consumption? Where turbines shine is when they get really big, greater than 500 hp range.

  • @keithjurena9319

    @keithjurena9319

    11 ай бұрын

    Turbines don't scale linearly, efficiency drops with decreasing size. Blade to housing clearance is a function of bearing clearances which are based on oil fluid dynamics. This blade to housing clearance represents a much greater leakage path for the smaller engine based on total mass flow. Larger turboprop engines can rival radial engines with power recovery turbine efficiency.

  • @willjohnson3907

    @willjohnson3907

    11 ай бұрын

    @@keithjurena9319Good point but a centrifugal jet engine doesn’t have that problem. Like the Garrett Tpe but it’s still a big engine and the exhaust side is axial.

  • @keithjurena9319

    @keithjurena9319

    11 ай бұрын

    @@willjohnson3907 Centrifugal still have impeller to housing clearance issues. The key to high efficiency is pressure ratio and smaller turbines are 6:1 to 8:1. Large turbines are 10+

  • @snowgoer540
    @snowgoer54011 ай бұрын

    “Perfection is the enemy of progress.” -Winston Churchill

  • @patrickmckowen2999
    @patrickmckowen299911 ай бұрын

    👍

  • @willjohnson3907
    @willjohnson390711 ай бұрын

    Can’t wait till y’all put the turbo UL on there and get insane TAS up high

  • @N807DS

    @N807DS

    10 ай бұрын

    turbo = more power = more cooling, more drag, more engine and structural weight, more complexity and failures, less flying... This plane is not pressurized and IMO its sweet spot will be 9-10 K feet. I'd rather lose a couple of knots than drag along O2 and fly with canulas... PS : this is from a turbocharged and pressurized aircraft owner/pilot.

  • @denverbraughler3948
    @denverbraughler394811 ай бұрын

    How do you manage battery temperature immediately after hot engine shutdown?

  • @mofayer

    @mofayer

    11 ай бұрын

    Majority of heat soak goes up into the cooling chamber, so just close the battery temp controller valve?

  • @denverbraughler3948

    @denverbraughler3948

    11 ай бұрын

    @@mofayer: A closed system will seek thermal equilibrium. In this case, the compartment is the space under the cowling which houses the engine and battery. The battery shell needs to be isolated from engine heat and open to the atmosphere. The battery temperature should be more similar to the cabin temperature and less like the engine temperature. I expect that it’s easier to ensure that heat and smoke from a battery are easier to vent than to protect the battery from the engine temperature. Plus isolating the battery and engine mean that a fire with one won’t cause a fire with the other.

  • @davidaugustofc2574

    @davidaugustofc2574

    11 ай бұрын

    ​@@denverbraughler3948their main problem is with low battery temps, not high

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