5 Ton Steel Mill Parts Machining - CNC Lathe, Vertical Lathe, Turning

Ғылым және технология

This video is the processing of steel mill parts.

Пікірлер: 119

  • @xrotor7813
    @xrotor78132 жыл бұрын

    I have been having a great time watching your videos - I have been dying to make a comment about using lifting webs on sharp machined edges but today you actually took precautions. Great work BTW - I was an engineer designing heavy equipment like this for many years and I used to love to be in the shop watching the parts take shape. Your videos bring back those memories.

  • @hmw-ms3tx
    @hmw-ms3tx3 жыл бұрын

    Seems like everybody's got a can crusher on KZread. Yours is actually impressive.

  • @omegagavin

    @omegagavin

    3 жыл бұрын

    That was great and they actually finished the job. I’m so glad they went back and made it optimum flat.

  • @ljubomirculibrk4097

    @ljubomirculibrk4097

    3 жыл бұрын

    Thats a planetoid not a can crusher Nice

  • @jimsvideos7201
    @jimsvideos72013 жыл бұрын

    Turning the ID is a simple idea, but when it's this big and heavy it's not a simple job. Thank you for taking us along! I like the way you prepare your containers for recycling too 😄

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @vancedylan5842
    @vancedylan58423 жыл бұрын

    I only had to watch the first 30 seconds. I now believe that a 5 ton piece of steel can crush an empty can. Great vid.

  • @inconel7185
    @inconel71853 жыл бұрын

    You say that the lifting should be slow and carefull, but your chuck and jaws say it for you. Massive piece, massive machine. Nice work.

  • @davemanley8700
    @davemanley87002 жыл бұрын

    I ran a 56 inch Bullard with a Fanuc control making parts for controllable pitch propellers among other things back in the day. This video surely brings back memories.

  • @trustaskinnycook610
    @trustaskinnycook6103 жыл бұрын

    Great content! I learn a lot from these videos.

  • @grumpyg9350
    @grumpyg93503 жыл бұрын

    That was intense. Great job! I bet you were glad it was over.👍👍👍👍👍👏🏻👏🏻👏🏻👏🏻

  • @yuv5076

    @yuv5076

    3 жыл бұрын

    kzread.info/dash/bejne/fIJkxsiNZbK-gNI.html

  • @ZaphodHarkonnen
    @ZaphodHarkonnen3 жыл бұрын

    It's interesting to see that even at this scale you're effectively dealing with microns. This is an accuracy that our predecessors would have killed for at this size. When I hear the snide comment that "We don't build them like we used to." my only response is "Thank god for that." And this is part of the reason why. We can spit out quality in a day that would have taken weeks or months in the past, if it was even doable at all.

  • @badlandskid

    @badlandskid

    3 жыл бұрын

    I built houses and did remodeling for 30 years. I had the same answer for people making the same comment. 😂

  • @robertsomerville5377

    @robertsomerville5377

    3 жыл бұрын

    Years ago I worked on a vertical borer ( it had a 2000mm table ). This machine didn't have digital readout, it didn't even have any graduations for the depth of cut . We could still do jobs to 0.02mm on it

  • @irsichzobor1594

    @irsichzobor1594

    3 жыл бұрын

    Accuracy could be achieve with machine tools and techniques pre WWII but it was awfully expansive, time consuming and require a lot of highly skilled worker. You will used grind, lapping, handscrap... For most of the parts the price was overkill. Engineer of that time take tremendous care to ask the right balance between accuracy and machinability. With the advance in cutter and the birth of CNC, CAD/CAM and the rest we can today make a lot of part with high accuracy in a reasonable price tag. A skilled machinist with the right tools and CNC lathe and milling machine in a shop outproduce the team of a 60 men fshop rom the 30's with better accuracy, reliability and price. So design departement sometime ask for high accuracy all over the place and draw overcomplexified part without a second though.

  • @BruceBoschek
    @BruceBoschek3 жыл бұрын

    Wow! That is some big chunks of metal. Beautiful work, as always. Thanks for your excellent videos.

  • @aliumar6813

    @aliumar6813

    2 жыл бұрын

    Yang

  • @mauricelevy9027
    @mauricelevy90273 жыл бұрын

    Good to watch ,Thanks for the video.

  • @77chevy4x4
    @77chevy4x43 жыл бұрын

    Reminds me of my father’s machine.. king. To be transferred from Michigan to Chicago and unloaded to be reloaded again under to every other bridge. And forks sliding across the cement. Had to be a sight !

  • @simon3065
    @simon30653 жыл бұрын

    Great video, thanks for sharing

  • @alasdairhamilton1574
    @alasdairhamilton15743 жыл бұрын

    Was that part at the maximum capacity of the lathe? 👍🏴󠁧󠁢󠁳󠁣󠁴󠁿

  • @TYSuggested
    @TYSuggested2 жыл бұрын

    Cool stuff. I subscribed!

  • @GnosisMan50
    @GnosisMan502 жыл бұрын

    How do you measure the bottom of the bore that has a lip on it?

  • @bdude92
    @bdude923 жыл бұрын

    Is that a Fanuc 6t control? I see it uses G50 as the “work offset” rather than G54. Nice use of turning cycles. We still long-hand program all the machines in our shop

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    This machine is 0-T. It's an old version, but there's no inconvenience in using it.

  • @bdude92

    @bdude92

    3 жыл бұрын

    @@jamespark_85machiningtv Yeah we have a few 0-T's too. Think these may have been the first controls that allow for the use of sub-programs, which we rely on a lot in our shop. Especially handy for thinks like grooving the same shape multiple times in different locations on the part

  • @azwan7877

    @azwan7877

    3 жыл бұрын

    Look the tooling insert,, so very big

  • @globalrezzanate9399

    @globalrezzanate9399

    2 жыл бұрын

    Is G50 not the spindle rpm clamp? As in G50 S1???

  • @bdude92

    @bdude92

    2 жыл бұрын

    @@globalrezzanate9399 Not on these machines

  • @ErnestC207
    @ErnestC2073 жыл бұрын

    You guys should ask your local fire station for old fire hose. Cut it up into nice foot strips. Makes awesome protection for the straps.

  • @Mr_Flybacker
    @Mr_Flybacker3 жыл бұрын

    Its a electromotor cases?

  • @metricdeep8856
    @metricdeep88563 жыл бұрын

    See the way he lined up that can by eye.

  • @justinseepersad8478
    @justinseepersad84783 жыл бұрын

    Me:Mom can we buy an hydraulic press? Mom:No we have a hydraulic press at home Home : 0:13

  • @tiredoldmechanic1791
    @tiredoldmechanic17913 жыл бұрын

    Good video quality this time.

  • @1212Rubens
    @1212Rubens2 жыл бұрын

    Trabalhei por muitos anos em tornos verticais iguais a este, e gostaria muito de ter oportunidade de voltar novamente a usinagem pesada.

  • @ytmachx
    @ytmachx3 жыл бұрын

    I didn't realize how big the insert was until you held it in your hand. Is it a 644 or bigger?

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @michaelslee4336
    @michaelslee43363 жыл бұрын

    The rag to protect the edge really needs to be thick rubber. Handy hint I used to use old tyres that had been cut up. Much much better. PS I’ve had sand inclusion so bad that it nearly made me cry out of frustration. Had to climb inside and try and get it out with an angle grinder. Cursed the foundry that day.

  • @ccllvn

    @ccllvn

    3 жыл бұрын

    wow wtf. makes me really appreciate my job, if we get a casting that bad we send it right back...

  • @azwan7877
    @azwan78773 жыл бұрын

    This process not use coolcut?

  • @gwharton68
    @gwharton682 жыл бұрын

    Great video as always, I am guess that is large butterfly valve.

  • @peterpreis2358

    @peterpreis2358

    Жыл бұрын

    Das ist ein Stützwalzen-Einbaustück eines Walzwerkes

  • @davenicholson3491
    @davenicholson34913 жыл бұрын

    Nice job dude! Those sand inclusions can cause drama ay!

  • @Bibibosh

    @Bibibosh

    3 жыл бұрын

    Year thay can becus of tha holes in the metal cheese

  • @dannywooster8166
    @dannywooster81663 жыл бұрын

    Cheers from Australia

  • @Bibibosh

    @Bibibosh

    3 жыл бұрын

    Brisbane

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @JamesThomas-gg6il
    @JamesThomas-gg6il3 жыл бұрын

    Even left the handle intact with which to carry it to the recycle bin. The lathe work was kinda cool too...lol

  • @yuriyakpp
    @yuriyakpp3 жыл бұрын

    интересно как при таком размере и неправильной форме детали ловят центр отверстия

  • @BitSmythe
    @BitSmythe3 жыл бұрын

    0:42 Protect the belt from sharp edges… And the towel immediately slips away.

  • @teddyschipper4312
    @teddyschipper43123 жыл бұрын

    very nice, where did you get the material, i need a similar size

  • @GamingBoTv

    @GamingBoTv

    3 жыл бұрын

    Watcha making o_O

  • @luisfernando-mm3jt
    @luisfernando-mm3jt3 жыл бұрын

    Nice work

  • @andrieslouw6588
    @andrieslouw65882 жыл бұрын

    Why make a dry cut on soft steel ?

  • @planetwisconsin9901
    @planetwisconsin99012 жыл бұрын

    Your strap protectors are grandpa's handkerchief.

  • @badlandskid
    @badlandskid3 жыл бұрын

    What is the part for?

  • @sillenHDsportster
    @sillenHDsportster3 жыл бұрын

    Ahh ! It´s a DC mortor ! I want one .

  • @stuarth43
    @stuarth432 жыл бұрын

    you should fold a piece of alu plate to protect your slings, nice vid thanks

  • @ponkkaa
    @ponkkaa3 жыл бұрын

    Noob question...do the sand inclusions weaken the structure? Can they be filled with weld?

  • @jimsvideos7201

    @jimsvideos7201

    3 жыл бұрын

    They can, depending on how big they are and where they are. As for filling them it _can_ be done but the heat can damage the part. "Casting weld repair" should get you some content on the subject.

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @vitalek111
    @vitalek1113 жыл бұрын

    Интересно сколько весит патрон токарный?

  • @twooldfartsinanrv7137
    @twooldfartsinanrv71373 жыл бұрын

    that reminds me of my old Bullard VTL. max table rpm was 65

  • @physicsguybrian
    @physicsguybrian3 жыл бұрын

    The vert looked an awful LOT like an ACME screw not a ball screw. That is some heavy arse work!!! The spiral scratch left during retraction of the tool is an eye-twitch'er for sure! Otherwise the surface looked amazing!

  • @user-id3tn7re3i
    @user-id3tn7re3i3 жыл бұрын

    鑄造這構件用途竟然是為了壓扁鐵桶?

  • @isavega6838
    @isavega68383 жыл бұрын

    Good video

  • @notyou1877
    @notyou18773 жыл бұрын

    I've seen this can crusher trick done with 47t die and a tool box full of tools.

  • @yuv5076

    @yuv5076

    3 жыл бұрын

    kzread.info/dash/bejne/fIJkxsiNZbK-gNI.html

  • @jhtan85
    @jhtan853 жыл бұрын

    nice

  • @5phutsangtao-iQ
    @5phutsangtao-iQ3 жыл бұрын

    Lathe is enormous iron block

  • @Mike44460
    @Mike444602 жыл бұрын

    A chock for a backup roll for a rolling mill.

  • @user-ez4td3kq6h
    @user-ez4td3kq6h2 жыл бұрын

    Не понял. Карусельный станок отреставрированная и модернизированная советская "Кубань"?

  • @MegaYang77
    @MegaYang773 жыл бұрын

    Nice 👍👍👍👍

  • @Jack_Krauzers
    @Jack_Krauzers3 жыл бұрын

    how long does it takes the whole process?

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    about four hours.

  • @ramansharma6268
    @ramansharma62683 жыл бұрын

    Wow

  • @jeffarchibald3837
    @jeffarchibald38373 жыл бұрын

    OK, but what is it?

  • @steinarne79
    @steinarne793 жыл бұрын

    The best strap protection...cut up an old strap, 20-30cm long...they dont skid, slide or anything !

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @ColKorn1965

    @ColKorn1965

    3 жыл бұрын

    Or use a piece of fire hose if you can get it.

  • @phillgoodall8838
    @phillgoodall88383 жыл бұрын

    0:56 there goes the protection!

  • @nurusshifaalmadinah4644
    @nurusshifaalmadinah46443 жыл бұрын

    Mantap

  • @thlee3
    @thlee33 жыл бұрын

    what is that part for eventually??

  • @shadowdsfire

    @shadowdsfire

    3 жыл бұрын

    beer

  • @owievisie
    @owievisie3 жыл бұрын

    00:20 can you also make a body dissapear like that asking for a friend

  • @Bibibosh

    @Bibibosh

    3 жыл бұрын

    No because the blood will spread and the flesh will just turn to moosh. Also the bones will be powered. So u can kill person but it wont dispear the body like a vapizour ray gun. K thanks send me $1 nkw k bye

  • @metricdeep8856

    @metricdeep8856

    3 жыл бұрын

    No.....but if makes them really well.

  • @wiav8r
    @wiav8r3 жыл бұрын

    Ha ha. Cool can crusher!

  • @kenparnell4297
    @kenparnell42973 жыл бұрын

    I worked for a company who built their own equipment for resale to anyone who wished to buy it and they got out of making these large castings due to pollution and hazmat guidelines so they subcontracted that work out and required a number of quality Certifications and legally binding certificates and then they shipped them to us when ready, They would come in and I swear each individual casting, some a good four or five tons as well came with a book of nothing but "certs", as we called them. Casting certs, material certs, rough machining certs, finished machining certs, QC inspection certs, Quality certification certs, finishing certs, shipping and containerizing certs, Import duty Certs, shipping delivery certs, Customs Certs, verification that all wood used was treated for wood boring insect certs. Jesus H. Christ, I swear they had certs right down to the bolts they held the casting to the shipping pallets with and the nails that were used to nail it up. I asked my boss how we inspected them and verified acceptance? He said, "We start assembling them, if something doesn't fit then we check it."

  • @jan7391pl
    @jan7391pl3 жыл бұрын

    👍🇵🇱

  • @HSMhotstripmill
    @HSMhotstripmill3 жыл бұрын

    Backup roll

  • @RadDadisRad
    @RadDadisRad3 жыл бұрын

    DC motors are very inefficient. You could easily switch over to a servo and gain efficiency.

  • @yf222000
    @yf2220003 жыл бұрын

    C’mon Mang! One of the women at my work could easily crush that car simply by sitting on it.

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @Xlaxsauce
    @Xlaxsauce3 жыл бұрын

    Were you not allowed to break the edge with a file or grinder? It is gonna get a champfer anyways

  • @Bibibosh

    @Bibibosh

    3 жыл бұрын

    Yes . Ofc its getting chamfered. They dont leave it sharp.

  • @benpthomas99

    @benpthomas99

    3 жыл бұрын

    kzread.info/dash/bejne/am2VxNlug6jZXbQ.html

  • @ruchomeschody6779
    @ruchomeschody67793 жыл бұрын

    Protect the belt from sharp edges. What about other safety rules. Loops like this cause insurance refuse in case of accident.

  • @JeanGreyling
    @JeanGreyling2 жыл бұрын

    Grey sling WLL 4tonnes....

  • @jesusj7578
    @jesusj75783 жыл бұрын

    5 dollar's tape!😳

  • @zirconaz
    @zirconaz3 жыл бұрын

    Superman s skin

  • @John-li1df
    @John-li1df3 жыл бұрын

    You should have coolant.

  • @metricdeep8856

    @metricdeep8856

    3 жыл бұрын

    Agreed. I’m certain that excess heat caused some unwanted stress risers in that can.

  • @user-wc4mg2yt4f
    @user-wc4mg2yt4f3 жыл бұрын

    *_Это болванка, для сплющивания пивных банок?_* 🙄🙄🙄😎😎😎😎😎😎

  • @yuv5076

    @yuv5076

    3 жыл бұрын

    kzread.info/dash/bejne/fIJkxsiNZbK-gNI.html

  • @BitSmythe
    @BitSmythe3 жыл бұрын

    2:20 And the width of the product is wide.

  • @moises8795
    @moises87953 жыл бұрын

    This is cake compared to the monster machine SpaceX uses for their rockets

  • @kuldeepsinghkerda1028
    @kuldeepsinghkerda10283 жыл бұрын

    what making with this drama?

  • @tizianoferrari3219
    @tizianoferrari32193 жыл бұрын

    E basta!!!!! noi facciamo pz. di 25Ton. fino a 7mt. di diametro, rotori e statori delle pale eoliche, quel pezzettino è all'ordine del giorno piccolo e leggero per noi....

  • @mihaizoiteanu6639

    @mihaizoiteanu6639

    3 жыл бұрын

    Bravo italiani numero uno

  • @user-cf7zc9ix7j
    @user-cf7zc9ix7j2 жыл бұрын

    ppffff.....

  • @jlee4520
    @jlee45203 жыл бұрын

    zz

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    💤

  • @douro20
    @douro202 жыл бұрын

    Russian lathe...

  • @Ry_Guy
    @Ry_Guy3 жыл бұрын

    What is that part for?

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