Steelmill Chip Flask Machining - CNC lathe, Vertical lathe, Turning

Ғылым және технология

Steelmill chip flask
Material - SC450(Cast steel)
Height - 700mm
Weight - 1,900kg
First Machining
Spindle speed - 32RPM
Feedrate - 0.45mm/rev
Cutting depth - 7mm
Used insert tip - CNMG 250924 For carbon steel
Second Machining
Process no.1
Spindle speed - 70RPM
Feedrate - 0.3mm/rev
Cutting depth - 3mm
Used insert tip - RCMX 120400 For steel
Process no.2
Spindle speed - 80RPM
Feedrate - 0.26mm/rev
Cutting depth - 3mm
Used insert tip - CNMG 120408 For steel
Process no.3
Spindle speed - 70RPM
Feedrate - 0.4mm/rev
Cutting depth - 6mm
Used insert tip - CNMG 190612 For steel
Thanks for watching!

Пікірлер: 213

  • @gresvig2507
    @gresvig25073 жыл бұрын

    No matter how good your machines get or how fancy the electronics, there will always be that one bit where it's easiest to just hit it with an angle grinder.

  • @pvtimberfaller

    @pvtimberfaller

    2 жыл бұрын

    Clearly you haven’t been watching videos of the right machines.

  • @BigSkyCurmudgeon

    @BigSkyCurmudgeon

    2 жыл бұрын

    most versatile machine tools ever...a big old grinder and a big f-ing hammer

  • @MatzeMaulwurf

    @MatzeMaulwurf

    2 жыл бұрын

    @@BigSkyCurmudgeon Yankee-Galore!

  • @HitLeftistsWithHammers

    @HitLeftistsWithHammers

    2 жыл бұрын

    @@BigSkyCurmudgeon tools for the refined man.

  • @mumblbeebee6546
    @mumblbeebee65463 жыл бұрын

    I like that you seem to apply the same meticulous precision to your hair ;) Thanks again for all these interesting videos!

  • @rparker069
    @rparker0693 жыл бұрын

    The blue on those finishing chips was the most beautiful thing

  • @465maltbie
    @465maltbie3 жыл бұрын

    It is amazing the inserts last the whole cut on the inside. Charles

  • @RobertLBarnard
    @RobertLBarnard3 жыл бұрын

    I about lost it when the machinist used his tape measure! BTW - that sure looks like aluminum....right up until I saw smoke a blue chips! Ha, ha, ha.

  • @johnnytarponds9292
    @johnnytarponds92922 жыл бұрын

    Love the sound of the shovel on the machined walls. Good video!

  • @paddlefaster
    @paddlefaster3 жыл бұрын

    This is what abom watches when the misses isn't around.

  • @noahproblemo1257
    @noahproblemo12573 жыл бұрын

    Wow! If the job is big or heavy they give it to you. Well done.

  • @martinpalmer6081
    @martinpalmer60813 жыл бұрын

    Great work chap keep the videos coming

  • @TheAlfieobanz
    @TheAlfieobanz3 жыл бұрын

    Great stuff, JP! Glad I found your channel.

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    I'm glad you watched my video. Thank you!

  • @tylervanorman492
    @tylervanorman4923 жыл бұрын

    Sooo beautiful, with the rough casting in some areas. Great work mate

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    Thank you!

  • @michaelade2823
    @michaelade28233 жыл бұрын

    brilliant job. i love watching your videos

  • @lonestar1775
    @lonestar17753 жыл бұрын

    Very interesting. I run a 120" Vertical in Pennsylvania, US. I mostly work on reverse osmosis pumps for the US Navy. Sadly since it is government work, I cant video it. Thanks for the upload.

  • @nathandean1687

    @nathandean1687

    2 жыл бұрын

    well ask your bosses to record it ? is they say yes. long as it passes thier security checks. as in doesnt give a location of the plant. and is uploaded through a vpn with a location of say india then yes?

  • @poloska9471

    @poloska9471

    2 жыл бұрын

    Interesting last name you got there

  • @lonestar1775

    @lonestar1775

    2 жыл бұрын

    All video is restricted. The Navy won't let us film.

  • @clayz1
    @clayz13 жыл бұрын

    I loved running the VTL, for about a 5 year stretch there.

  • @ML-jf1xe
    @ML-jf1xe3 жыл бұрын

    I’ve read all comments but that nobody has a really good explanation of why this bucket needed to be machined bugs me to no end

  • @mumblbeebee6546

    @mumblbeebee6546

    3 жыл бұрын

    Perhaps they are buying liners made from graphite or fire cement, and they want to have the closest fit to avoid stress in the liner when full of molten metal?

  • @ML-jf1xe

    @ML-jf1xe

    2 жыл бұрын

    Thanks

  • @Ma_X64
    @Ma_X642 жыл бұрын

    I like the sound of the shavings on the shovel rubbing across the grooves from the cutter.

  • @Toolmamon
    @Toolmamon2 жыл бұрын

    Very nicely done!!! Awesome!!

  • @user-wv1fn6ss9p
    @user-wv1fn6ss9p3 жыл бұрын

    I was really scared of this flask to tip over when you were lifting it up

  • @PoisonNuke

    @PoisonNuke

    3 жыл бұрын

    that was an totally unneccary risk for shure. The damage would have been extreme and a simple strap could've prevented it.

  • @benroberts-sano4386

    @benroberts-sano4386

    2 жыл бұрын

    yay smart comments

  • @PoisonNuke

    @PoisonNuke

    2 жыл бұрын

    @@benroberts-sano4386 at least smarter than yours! I handle stuff like this all day and we have special equipment to handle unstable things like this!!

  • @benroberts-sano4386

    @benroberts-sano4386

    2 жыл бұрын

    Sorry I could have bragged about my intellect and that I would never lift an item below its center of gravity particularly Only from 2 points. I'm gonna point it out that the operator is clearly skilledBut that many years of Is experience builds confidence and confidence builds complacency. improper strapping of loads because of The desire for expediency Is is a killer in many industries. its possible im wrong here and the tickness of the material at the bottom means the center of g is lower than it looks

  • @TBendez

    @TBendez

    2 жыл бұрын

    Yeah, why didn't it tip over? Friction of the two straps against the bottom of the flask? Would a strap around the bottom circumference, over the side straps, rendered it safe to lift?

  • @nikolaiownz
    @nikolaiownz3 жыл бұрын

    Again an awesome video :) - some jobs just require a showel!

  • @stevenmassey7586
    @stevenmassey75862 жыл бұрын

    Good looking finish, tight machine !

  • @DolezalPetr
    @DolezalPetr3 жыл бұрын

    fantastic work!

  • @lord_matto8660
    @lord_matto86602 жыл бұрын

    i just want a like uncut asmr version of stuff like this i dont know why but i find looking at stuff getting machined is just so satifying and relaxing

  • @imtired8004

    @imtired8004

    2 жыл бұрын

    Do it for work then lol

  • @RotarySMP
    @RotarySMP3 жыл бұрын

    You get to machine some interesting parts.

  • @lvxleather
    @lvxleather3 жыл бұрын

    Pretty cool, it looks like a giant pot for a plant. What kind if steel was this made from? Also what model vertical lathe is this? It kind of looks like a Youji I worked with at a shop making impellers and large castings. I really grew fond of machining those big parts. Thanks for the video 👍

  • @grumpyg9350
    @grumpyg93503 жыл бұрын

    What a cool part and process.👍👍👍👍👍👏🏻👏🏻👏🏻👏🏻👏🏻

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    😄

  • @todddooley793
    @todddooley7932 жыл бұрын

    That was cool to watch!

  • @radrestorations8598
    @radrestorations85983 жыл бұрын

    Wow very satisfying to watch.

  • @DiHandley
    @DiHandley3 жыл бұрын

    Great channel! I’ve just subbed with a bell. 👍

  • @Juzzy520
    @Juzzy5202 жыл бұрын

    Good job!💪💪👍👍

  • @Kei22
    @Kei223 жыл бұрын

    Nice work , and a really awesome machine, unlike where I work😀

  • @valj2957
    @valj29573 жыл бұрын

    Good job look great!!!

  • @conantdog
    @conantdog2 жыл бұрын

    Beautiful work no matter what it is, 👌👀

  • @warehouseman6325
    @warehouseman63252 жыл бұрын

    That's freaking awesome

  • @BlueBeamProductions
    @BlueBeamProductions3 жыл бұрын

    Oh my god. i did NOT know they made lathes that huge!

  • @stevo68

    @stevo68

    3 жыл бұрын

    They come a lot bigger than that.

  • @burningnose5866
    @burningnose58662 жыл бұрын

    Super working, but why don't you install a vakuumcleaner...?

  • @Motor-City-Mike
    @Motor-City-Mike2 жыл бұрын

    Reminds me of machining underwater oil well caps on a manual 192" VTL, all the sizing done with Pi tapes, no job to daydream on...

  • @shakeydavesr

    @shakeydavesr

    2 жыл бұрын

    Now there’s a video that’d be cool to see.

  • @grantodaniel7053
    @grantodaniel70533 жыл бұрын

    I was thinking when machining out the bottom that the G-code for constant surface speed would save having to grind out the left-over spiggot. But I don't suppose 500kg of cast iron would really appreciate being spun up to a few thousand rpm, would it? 🤪😅

  • @grahambird1570

    @grahambird1570

    2 жыл бұрын

    This isn't Cast Iron, it's Steel >>> Swarf !

  • @ZaphodHarkonnen

    @ZaphodHarkonnen

    2 жыл бұрын

    It would have made for an epic video though. 🤣

  • @santhoshkumar8774
    @santhoshkumar87743 жыл бұрын

    Super machining ....

  • @bigcheezmoe
    @bigcheezmoe3 жыл бұрын

    Is the unique hair doo and nice clothing outfit an option?

  • @clintchapman4319
    @clintchapman43192 жыл бұрын

    Why does the casting have to be machined to that degree of surface finish to melt stuff in?

  • @wizrom3046
    @wizrom30462 жыл бұрын

    Step 1; stand on the chuck Step 2; use a big shovel Step 3; fill two wheelbarrows with swarf Step 4; continue facing that side of the part

  • @BruceBoschek
    @BruceBoschek3 жыл бұрын

    Great to see how you go about this. Very entertaining and educational. Nice big flower pots! :-)

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    Digitalis is good for big pots. Thank you, bruce!

  • @BruceBoschek

    @BruceBoschek

    3 жыл бұрын

    @@jamespark_85machiningtv Also good for congestive heart failure! ;-)

  • @GlennChambers
    @GlennChambers3 жыл бұрын

    Hi, please make longer videos :) I enjoy them. 15 minute is good.

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    There were many things I wanted to show you this time. That's why the video is long.

  • @larrym1448
    @larrym1448 Жыл бұрын

    Very nice.

  • @Clayton_WoodHelm
    @Clayton_WoodHelm2 жыл бұрын

    The chips turn a beautiful blue

  • @trixrabbit8792
    @trixrabbit87922 жыл бұрын

    So why do you have the piece on pins instead of down on the table?

  • @caminojohn3240
    @caminojohn32403 жыл бұрын

    Not too sound ignorant, but it seems to me this relies on the bottom surface being absolutely flat. Any unevenness would change how far the top is to one side.

  • @josefornell2215
    @josefornell22152 жыл бұрын

    VERY GOOD

  • @rapsod1911
    @rapsod19112 жыл бұрын

    For what is used "steelmill chip flask" and why it need to be precisely machined? To me it looks like ladle for melted metal. Why waist so much energy to smooth inner surface?

  • @hahagagagaga4710
    @hahagagagaga47103 жыл бұрын

    What do you do to the chips?

  • @scania357
    @scania3573 жыл бұрын

    Nice job James, is th

  • @supercharged6771
    @supercharged67713 жыл бұрын

    I'll buy your rigging technique if you had at least put tension on the upper straps to hold it tigjt but the current way is risky and dangerous, the odds are against you

  • @mmabagain
    @mmabagain Жыл бұрын

    I was just waiting for that piece to flip in the crane. Seems awfully fast RPMs with just a tiny grip on the bottom. I would want a different set up.

  • @zafaradeel2107
    @zafaradeel21073 жыл бұрын

    Why don't use electromagnet arm for chip removal????

  • @ikesquirrel
    @ikesquirrel2 жыл бұрын

    How many of those flip over while lifting???

  • @TheTonyMcD
    @TheTonyMcD2 жыл бұрын

    1:40 How stable is that pot when moving it around like that? It seems like it should be way too easy for it to flip over and hit the ground.

  • @Bbonno

    @Bbonno

    2 жыл бұрын

    They short straps keep it clamped, but the day longer straps are used something is getting a huge dent...

  • @rosewhite---
    @rosewhite--- Жыл бұрын

    braver than me to grip on such a little bit!

  • @slipstreamvids7422
    @slipstreamvids74222 жыл бұрын

    An awful lot of machine time and labor for what is likely just a trash bucket. I think its a container for either slag or for pigging out a ladle after pouring off sand cast molds. We had something similar in the gray iron foundry but much smaller. The large mass and smooth surface is necessary to prevent molten metal from adhering to it for easy removal by tipping.

  • @kisspeteristvan
    @kisspeteristvan3 жыл бұрын

    Nice

  • @solstar4778
    @solstar47783 жыл бұрын

    Wow !

  • @petribomber1
    @petribomber12 жыл бұрын

    That lift early at the video looks so scary. I wouln'dt be able to do that

  • @tinwizard6447
    @tinwizard64472 жыл бұрын

    Why machine the inside? is'nt it just holding chips?

  • @tdw5933
    @tdw59332 жыл бұрын

    No cutting oil?

  • @HitLeftistsWithHammers
    @HitLeftistsWithHammers2 жыл бұрын

    Are they weighted in a way that they can't flip upon lifting?

  • @Bbonno

    @Bbonno

    2 жыл бұрын

    nope, he is clearly lifting under the center of mass. It only works because the short straps clamp it a bit at the top....

  • @Ma_X64
    @Ma_X642 жыл бұрын

    In the middle of the detail rotational speed the same as on periphery. Linear speed is low.

  • @N.g.Chanal
    @N.g.Chanal2 жыл бұрын

    my advise all vasel fill with coolant..

  • @ericm8811
    @ericm88113 жыл бұрын

    Hey JamesPark_85 Machining TV! Thank you for the increased detail in your videos! When these parts are used at the steel foundry are they lined with fire brick or ceramics? Are they used to contain molten metal? Thanks a bunch! Ride ride ride!

  • @mumblbeebee6546

    @mumblbeebee6546

    3 жыл бұрын

    He wrote that it was a “chip bucket” and all I could think of was bubbling fat and potatoes 😎

  • @a-fl-man640
    @a-fl-man6402 жыл бұрын

    multiply that chip cleanout by the number flasks and that's a lot of chips to deal with.

  • @lapphan8926
    @lapphan89262 жыл бұрын

    👍

  • @psk5746
    @psk57463 жыл бұрын

    Wondering why it needs to be machined in the first place?

  • @peachmelba1000

    @peachmelba1000

    3 жыл бұрын

    Was asking myself the same question...

  • @bobweiram6321
    @bobweiram63213 жыл бұрын

    No Mori Seiki? I think I know why!

  • @chalinp4886
    @chalinp48863 жыл бұрын

    Ultimate pot for carnitas Chicharon

  • @petribomber1
    @petribomber12 жыл бұрын

    By the way, the way you measure the height of the worpeace, do you always have your G54 on the table?

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    2 жыл бұрын

    Always. veryical lathe does not require multiple coordinate systems like MCT.

  • @petribomber1

    @petribomber1

    2 жыл бұрын

    @@jamespark_85machiningtv I work on vertical 5-axis machine and we never do that. Guess that's just preference

  • @soberguy0
    @soberguy03 жыл бұрын

    What kind of shoes are you wearing in this video? Are they steel toe? If so where can I find them?

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    You can find on e-bay or amazon.

  • @bryanst.martin7134
    @bryanst.martin71342 жыл бұрын

    You should checkout EXAIR line of products, they have an airlift system that can clean that out in a matter of seconds. In fact, their business is designed to save big shops money by increasing efficiency and reducing air use at the same time.

  • @georgeobrien7099
    @georgeobrien70992 жыл бұрын

    what country are you from

  • @eprofessio
    @eprofessio3 жыл бұрын

    Why not just leave the cast raw since it is just a flask?

  • @Hendreh1
    @Hendreh13 жыл бұрын

    How do you lift your workpiece? It can flip over

  • @jamespark_85machiningtv

    @jamespark_85machiningtv

    3 жыл бұрын

    It's dangerous, but I flip it carefully. To flip, tie the middle with a sling belt and flip it.

  • @Hendreh1

    @Hendreh1

    3 жыл бұрын

    @@jamespark_85machiningtv thanks for the response

  • @cabanford

    @cabanford

    3 жыл бұрын

    A simple loop strap around the top would solve the breath-holding I suffered watching that piece get lifted and swung into position 😬🙂

  • @billsmith5166
    @billsmith51663 жыл бұрын

    I wonder why they're machined if they're just chip flasks?

  • @Cellottia

    @Cellottia

    3 жыл бұрын

    Me too

  • @manofausagain
    @manofausagain3 жыл бұрын

    Maybe mill out the base next time?

  • @robertriquelmy7193
    @robertriquelmy71933 жыл бұрын

    Thanks for the text

  • @Ozmala1
    @Ozmala13 жыл бұрын

    The way you lift those things is a accident waiting to happen 😔 Please secure them somehow from falling over. A little nudge to the part and the friction of the straps isnt enough to hold it upright.

  • @Ozmala1

    @Ozmala1

    3 жыл бұрын

    And i do know a little about lifting steel structures and parts. I plan hoisting of steel structures and parts anywhere from few tons to over a thousand tons.

  • @BigSkyCurmudgeon

    @BigSkyCurmudgeon

    2 жыл бұрын

    @@Ozmala1 i agree 100% that lurching of the hoist was nearly enough to cause the part to tip off balance. it will bite somebody eventually

  • @inhnamtranlam9779
    @inhnamtranlam97793 жыл бұрын

    Where are you from bro?

  • @Gin-toki
    @Gin-toki3 жыл бұрын

    What are those chip flasks used for?

  • @kielcemen

    @kielcemen

    2 жыл бұрын

    Wine.

  • @user-ob5cs3bp4b
    @user-ob5cs3bp4b3 жыл бұрын

    Рисоварка?

  • @mafferik6
    @mafferik63 жыл бұрын

    Why not use a vacuumcleaner for the chips ?

  • @b2dmastersniper

    @b2dmastersniper

    3 жыл бұрын

    Theres probably 300lbs of chips sittin in there.

  • @mafferik6

    @mafferik6

    3 жыл бұрын

    @@b2dmastersniper that would be an extra reason to do it with a vacuum

  • @elliottkrieter4640

    @elliottkrieter4640

    2 жыл бұрын

    @@b2dmastersniper Well, one could mount a vacuum nozzle for continuous chip removal while machining.

  • @ianskinner1619
    @ianskinner16193 жыл бұрын

    that whole pallet lift to table sequence was enough to get any normal shop shut down for the day for safety violations.

  • @ronsullivan132

    @ronsullivan132

    3 жыл бұрын

    Nothing wrong with that lift. Rough castings are not the easiest to rig. Retired from place that made large pumps, the 100,000 gpm size. Our safety boss came from OHSA and did everything by their book. Make sure it is balanced before lifting, and then stand a safe distance away incase something does happen. Cut straps are a biggie with rough castings.

  • @backho12
    @backho122 жыл бұрын

    Wow, some really negative remarks thrown at you! Hopefully, you’ll ignore all of the bad manners and continue with your good work!

  • @loyeantleyjr.8646
    @loyeantleyjr.86462 жыл бұрын

    😎🙂😎

  • @quantum_beeb
    @quantum_beeb2 жыл бұрын

    They measure those jaws with a tape in like 1 second haha

  • @manueldasilva8794
    @manueldasilva87943 жыл бұрын

    Wouldn't a strong magnet remove all them chips at once

  • @grantodaniel7053

    @grantodaniel7053

    3 жыл бұрын

    Exactly what I was thinking...

  • @clubdjmarcus

    @clubdjmarcus

    2 жыл бұрын

    yes, but... if the magnet then (nearly) touches, the magnet will stick itself to the part. There are handheld magnetic sticks for jobs just like this, but this much metal is faster done with a shovel or pitchfork. Magnets are not your friend when parts are still there, only when there gone...

  • @Glasher1
    @Glasher1 Жыл бұрын

    16:00 I was halfway expecting to see a magnet, not a shovel.

  • @the_even_toed_ungulate.
    @the_even_toed_ungulate.3 жыл бұрын

    Measure thrice Mill once

  • @TronSAHeroXYZ
    @TronSAHeroXYZ3 жыл бұрын

    How much pain would you feel if one of those rotating arms on the flask hit an arm as it's moving?

  • @clubdjmarcus

    @clubdjmarcus

    2 жыл бұрын

    I know for a fact if a finger hits a moving part like that, it feels like a hammer was used. Something that massive at such speed must be like trying to stop a car the way Wile-E coyote would, with similar results but actual pain. Definitely not recommended to be within arms length when turning.

  • @Horizontreecare
    @Horizontreecare2 жыл бұрын

    5 seconds to put a strap around the casted part so it wouldn't flop into lathe.

  • @paulperrin2152
    @paulperrin21523 жыл бұрын

    Should have shown how how you turned component over

  • @cjrouse9508
    @cjrouse95082 жыл бұрын

    I'm choosing to view this as a very tiny person operating an averaged sized Lathe.

  • @georgk4207
    @georgk42072 жыл бұрын

    By the second Part turn the bottom It be danger Work it be not one hold in the high Position, there must 4 point Set for Save because the Bell work and work because it fly away by misfortune.

  • @sebby_cnc
    @sebby_cnc3 жыл бұрын

    i honestly would have milled that laying it on its side on the mill saves time and you can flush out the chips without having the shovel however thats how i look at it :)

  • @LuizCarlos-cj3nu
    @LuizCarlos-cj3nu Жыл бұрын

    Isto seria um cadinho para fundição?

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