swdweeb

swdweeb

What started out as a pretty ad hoc collection of activities has evolved into a focus on metal casting. You won't see ingot pouring or polishing here but you will see my progression from pouring like everyone else to using what I consider sound techniques. If you're interested in learning to cast metal, check out my videos.

What happened to swdweeb

What happened to swdweeb

Casting fluted bronze bells

Casting fluted bronze bells

Casting an Italian Bell

Casting an Italian Bell

Casting idler wheels

Casting idler wheels

Great homemade sand muller

Great homemade sand muller

Crucible numbers deciphered

Crucible numbers deciphered

burner retro-fit

burner retro-fit

Casting pet name plaques

Casting pet name plaques

Пікірлер

  • @alejandrobogado3154
    @alejandrobogado31546 күн бұрын

    Dear Sir, Im trying to cast billets for extrusion 4" x 400 mm and 5 " x 450 mm. U have some tips or advice to have success with this task?

  • @swdweeb
    @swdweeb6 күн бұрын

    I love it when you mix measurement systems 😂 (inches and mm) I assume that 100mm x 400mm and 125mm x 450mm is what you're trying to pour. You're correct in being concerned with shrinkage. Something that big will want to shrink, a lot. If it were me, I'd try to do a bottom-fed, vertical pour with plenty of extra height to allow for the shrinkage. Feeding from the bottom will reduce porosity (assuming you keep your sprue full). I'd also leave the top of the mold open so you can see the metal in the mold as it rises and cools. When you're done, you can cut the billet to length removing the section with the big shrinkage hole in it. Good luck

  • @michaelgreen6788
    @michaelgreen67888 күн бұрын

    Been looking at ordering me one to try have you use it much

  • @swdweeb
    @swdweeb7 күн бұрын

    I only used it for the video. I don't need to strip wire.

  • @michaelgreen6788
    @michaelgreen67887 күн бұрын

    @@swdweeb think u

  • @ronnietucker683
    @ronnietucker68313 күн бұрын

    Instead of using kitty litter you should go to the auto parts and get what's called absorb all. It's kitty litter without the deodorant and it's way cheaper but 75% cheaper

  • @ronnietucker683
    @ronnietucker6833 күн бұрын

    Well I went by the auto parts and looked at the price it's not cheap anymore it was $17 for the bag the bag is big but I remember last time it was $5 or $10.

  • @swdweeb
    @swdweeb2 күн бұрын

    @ronnietucker683 did you watch the last video in the series? There is a description of what I use in the video and the description

  • @thewalkingrob8840
    @thewalkingrob884015 күн бұрын

    Think you could melt palladium in this?

  • @jessbakerjess
    @jessbakerjess19 күн бұрын

    is there any difference between a devalan 2.00 x 60B and a2.00 x 60w as i cant get the B?

  • @swdweeb
    @swdweeb18 күн бұрын

    Check this out delavan.com/wp-content/uploads/2022/05/Delavan-Combustion-Catalog.pdf it shows what the letters mean.

  • @jessbakerjess
    @jessbakerjess11 күн бұрын

    @@swdweeb thanks very much, that's interesting to see its the difference in the spray patterns.i managed to get the B in the end but by DANFOSS.i dont suppose that makes much difference (the brand)...far be it from me to say,it could be worth mentioning the thread for the adaptor is NPT for your audience?it got my search started with your advice but then the penny dropped after refering back to the check valve and nozzle and what their threads were.being in the UK most things come as BSP but NPT is quite easy to get of if you ask...anyway,i am getting there with the parts :) cheers!!Dave

  • @swdweeb
    @swdweeb11 күн бұрын

    @@jessbakerjess Plumbing threads here in the States are a nightmare. There must be 30 of them. I find I spend more time searching for how to connect this to that than I actually do on any other part of the project.

  • @jessbakerjess
    @jessbakerjess10 күн бұрын

    @@swdweeb haha..i know what you mean!,ptfe tape saves the day alot with mismatched threads :)

  • @jessbakerjess
    @jessbakerjess10 күн бұрын

    i think the difference between NPT and BSP is one is at 55' pitch and the other 60 degree thread pitch.so you think youve a match then it tightens up.but thats the only difference.

  • @JoMaxner
    @JoMaxner20 күн бұрын

    Best tutorial I've found so far.

  • @swdweeb
    @swdweeb20 күн бұрын

    Glad it helped! There are two others in the series that you might find helpful. kzread.info/dash/bejne/fqSb0bmbhZXPh5s.html and kzread.info/dash/bejne/pniWuayspc_AfMY.html

  • @rufustoad1
    @rufustoad122 күн бұрын

    Hey boss, why have you quit making videos? Hoping all is ok

  • @swdweeb
    @swdweeb21 күн бұрын

    For the time I have. I might reincarnate myself with some videos but after a rough year with multiple surgeries and down time I kinda lost interest. The channel wasnt doing well either. My subs accounted for about .00000001% of my views and that kills you in the algorithms. If you're subs don't watch, then KZread assumes it's not worth promoting to the rest of the world. Then of course there are still the occasional comments about how stupid I am. As I said, just kinda lost interest. Thanks for checking in

  • @victormuckleston
    @victormucklestonАй бұрын

    they used to add a small amount of sawdust to the sand to give the sand a small amount of give to allow for shrinkage

  • @JulianMakes
    @JulianMakesАй бұрын

    Wow, I completely didn’t see this Perry. Really brilliant machine. I’ll need one too, once my workshop is finally built (I’m being told 2 more months - but I’ve heard it all before!). Cheers from spain!

  • @swdweeb
    @swdweebАй бұрын

    That’s ok, I miss a lot these days too. It has been, and hope it continues to be, a great tool to have.

  • @henrikstenlund5385
    @henrikstenlund5385Ай бұрын

    Good work. It might become a bit better by having some adjustment for the fuel pump.

  • @swdweeb
    @swdweebАй бұрын

    I've since added a higher pressure fuel pump and you're right, it is better.

  • @louisarmstrong8863
    @louisarmstrong8863Ай бұрын

    👎👎👎👎👎👎👎👎👎👎👎👎👎👎

  • @swdweeb
    @swdweebАй бұрын

    Let me guess, a devil forge fan 😂😂😂

  • @bobsunkees3392
    @bobsunkees3392Ай бұрын

    Pewter is a thud sound and cold to the touch aluminum rings if it is cast.

  • @ctpctp
    @ctpctpАй бұрын

    I find it's too much of a pain to try to get/keep my greensand the right level of moistness. Petrobond is always ready, 365 days a year. You know you can make your own petrobond, right? Same sand and some chap oil. The only unusual thing you have to source is Bentone (NOT Bentonite!!!) but it's available out there. Costs way less to make than to buy, and just a bit more than greensand in the end. Look up K-Bond sand recipe.

  • @massimilianoilardi3571
    @massimilianoilardi3571Ай бұрын

    Ciao

  • @swdweeb
    @swdweebАй бұрын

    ciao amico

  • @RonDelby
    @RonDelbyАй бұрын

    Thank you I have learned something new for future projects..

  • @rachidbouakaz6702
    @rachidbouakaz6702Ай бұрын

    Thank you for all your videos you give as a porosity solutions 😊

  • @swdweeb
    @swdweebАй бұрын

    You are so welcome!

  • @Oldtanktapper
    @OldtanktapperАй бұрын

    A bit late to the party so to speak, but I’m enjoying your vids! A good source of graded silica sand is a pottery / ceramics supply shop, it’ll come clean and ready sieved into selected mesh sizes.

  • @swdweeb
    @swdweebАй бұрын

    Thanks for the tip! Here is where I get my sand now kzread.info/dash/bejne/pniWuayspc_AfMY.html

  • @joshuasmith1680
    @joshuasmith1680Ай бұрын

    This also happens when people say a certain actor or actress was cast in a movie. A lot of online movie reviewers say casted and it drives me crazy.

  • @swdweeb
    @swdweebАй бұрын

    😂 so true. It just makes people sound... oh what's the word I'm looking for... 😂

  • @tomgatto4567
    @tomgatto4567Ай бұрын

    Well done. I just purchased the exact same vise. I'm looking forward to restoring it.

  • @swdweeb
    @swdweebАй бұрын

    Thanks, it was a fun project

  • @stickyfox
    @stickyfoxАй бұрын

    re table salt; I've read that NaCl or KCl will just lie there unless it actually melts and becomes free ions; but both have a melting point above that of aluminum. If you mix and pre-melt the two chemicals prior to casting at a 1:1 molar ratio, you get a flux that melts before the aluminum; that's the key. So table salt alone probably does nothing unless your melt is way too hot. Most hydrocarbon compounds make a poor flux by themselves, and soap probably decomposes in heat to become a tarry mass of sodium-bearing goo that has *some* noticeable effect on the pour but who knows, even sawdust works for some metals.

  • @swdweeb
    @swdweebАй бұрын

    Never heard of mixing them. I'll have to ask my profession foundry dude about it.

  • @stickyfox
    @stickyfoxАй бұрын

    @@swdweeb me neither! I just ordered some KCl tho, and if it's a lie I promise I'll come back and share my findings. Everyone says mix the two salts and make ingots, and throw those into your melt.

  • @joachimschreiber7835
    @joachimschreiber7835Ай бұрын

    Tig weld the hole shut with casting rests as filler 🤷

  • @swdweeb
    @swdweebАй бұрын

    or just feed it properly so it doesnt end up with internal shrinkage

  • @RonDelby
    @RonDelbyАй бұрын

    Hey there I always enjoy your videos. Did you get to try allowing zinc with aluminum? I have found out that adding some zinc makes aluminum bells ring better.

  • @swdweeb
    @swdweebАй бұрын

    Hi Ron, no I never did. quite honestly I forgot all about it. Sorry

  • @RonDelby
    @RonDelbyАй бұрын

    @@swdweeb When you can try 1/3rd zinc mix to 2/3rds aluminum when you can.

  • @notyouraveragegoldenpotato
    @notyouraveragegoldenpotatoАй бұрын

    Ive made a bunch of greensand. All different formulas, ratios, mesh, binder etc. Just.. hasnt gotten me where i want it yet

  • @swdweeb
    @swdweebАй бұрын

    I know it’s another of my videos you’ll have to watch but this is where I ended up. I’m pretty happy with it Walk away from petrobond. My last word kzread.info/dash/bejne/pniWuayspc_AfMY.html

  • @user-xd8fx7om1y
    @user-xd8fx7om1y2 ай бұрын

    Good machenisem ❤

  • @swdweeb
    @swdweeb2 ай бұрын

    😂 yeah, except I abandoned them for a pair of traditional tongs and a shank 😂 I do find it is far easier to pour from a shank than the thing I had built. And... even though I'm still nervous about dropping the crucible in the exchange between the tongs and shank, I never have.

  • @heilerdelarosa
    @heilerdelarosa2 ай бұрын

    No es tanto el abridor como ví los comentarios es la pieza como tal no salga con poros en la superficie cosa que pocos no saben hacer ya q al fundir y vaciar el bronce no es nada fácil hacer una simple barra hagan la prueba y comparen ,el método de este amigo es muy bueno con todas esas coladas y laberinto de recorrido

  • @swdweeb
    @swdweeb2 ай бұрын

    Gracias por todo. El sistema de vertido es muy importante para la calidad del producto.

  • @willtempleman1993
    @willtempleman19932 ай бұрын

    Thank you yet again. Just getting in to Sodium silicate and the tip with baking soda and vinegar is a great one. going to go and try it now!

  • @swdweeb
    @swdweeb2 ай бұрын

    Hope it works out for you, Good luck :-D

  • @shelbyconstructions7256
    @shelbyconstructions72562 ай бұрын

    At 1st glance wasn't as good as I thought, end of video, Better than 99% of purchased ones. Very good mate 👍

  • @swdweeb
    @swdweeb2 ай бұрын

    Thanks. Given that this furnace is still in great shape after 4 years of use I'd say its better than 99% of the ones you can purchase. 😂😂

  • @joell439
    @joell4392 ай бұрын

    👍👍😎👍👍 now that I’ve watched this, I’m definitely going to have a great day! 🙏

  • @swdweeb
    @swdweeb2 ай бұрын

    Thanks :-D

  • @user-pj7oq1rq7y
    @user-pj7oq1rq7y2 ай бұрын

    Great work buddy thank you for sharing 😊

  • @swdweeb
    @swdweeb2 ай бұрын

    Thanks, you might want to check out the third video in the series.

  • @lukecleaver7462
    @lukecleaver74622 ай бұрын

    Hi whrre can I find replacement blades for wire stripper, MODEL:SD-25 Also how do I use the blades depth gauge thanks

  • @swdweeb
    @swdweeb2 ай бұрын

    You should try contacting the manufacture www.vevor.com/manual-wire-stripping-machine-c_10768/vevor-wire-stripper-blades-4-replacement-blades-for-hxsms-26-stripping-machines-p_010974705636 I do not have that information.

  • @ezekielbreedlove7698
    @ezekielbreedlove76982 ай бұрын

    You can rig weld fill the hole with the same scrap you cast it from then grind it back smooth!

  • @ezekielbreedlove7698
    @ezekielbreedlove76982 ай бұрын

    Your sprue is too small and should be full shaped so when it cools and shrinks it’s sucks extra material from the sprue!

  • @swdweeb
    @swdweeb2 ай бұрын

    Absolutely wrong. The sprue is designed to conform to the shape of the metal as it falls thus preventing air from being entrained in the metal as it is moving. Sprues should freeze off before the part freezes. If you want to feed a part then use a feeder that is sufficient to feed a part in the location it requires it. This hammer was a long time ago and I learned the lesson of feeding it properly after making this mistake,

  • @user-ms5ou2op6q
    @user-ms5ou2op6q2 ай бұрын

    It’s not what they are saying when there ringing but what they’re saying when you are just looking at them.

  • @jessbakerjess
    @jessbakerjess2 ай бұрын

    great vid mate..as a matter of interest what are you using for a blower?im looking at a vintage secomak blower for mine maybe...its quite compact

  • @swdweeb
    @swdweeb2 ай бұрын

    It's actually listed in the description for this video kzread.info/dash/bejne/nZmFmpWLhL2Xeqg.html. this is a link to the blower but the video might be useful for you. www.amazon.com/dp/B00FBEAXCA

  • @Alex-ogogo
    @Alex-ogogo2 ай бұрын

    look for russian or german form of bell, they sound better

  • @swdweeb
    @swdweeb2 ай бұрын

    That is a matter of opinion. Russian bells are not tuned as as a result each has a unique voice. For many this is an important characteristic. "Western" bells are typically tuned or cast in such a way that they produce a collection of frequencies, or partials, around a main note that many find pleasing. I can see the beauty in each

  • @harleydartez
    @harleydartez2 ай бұрын

    @bigstachD sent me here gaining knowledge before I start to melt

  • @swdweeb
    @swdweeb2 ай бұрын

    Thanks for letting me know. Hopefully you'll find my videos helpful. Always feel free to ask questions.

  • @TheJohndeere466
    @TheJohndeere4662 ай бұрын

    We machine a lot of bronze at work. We must have 10- 55 gal drums full of bronze scrap. I have cast aluminum before. How much hotter does bronze have to get and also do you have to use any special flux or anything?

  • @swdweeb
    @swdweeb2 ай бұрын

    I pour aluminum at 1325f (718c) and bronze around 2150f (1176c). Bronze has a much higher melting temp between 1570-1830f than aluminum. I don't use any fluxes simply because I don't have any. What I do use with bronze and (shudder) brass is a mixture of broken glass and borax. just a small piece of glass, 3/4" square?? and about a tablespoon of borax poured on the metal with melt and form a glassy lake on the top of the metal greatly minimizing the amount of oxidation created. I also pre-heat my furnace and crucible for 10-15 minutes before putting the metal in. It reduces the time the metal sits there exposed to an oxidizing flame.

  • @TheJohndeere466
    @TheJohndeere4662 ай бұрын

    I once made a part that lloked like a dog dish. I foundry guy told me to just ram up a thin drag like you did but then fill the bell with sand and ram it and strike it off then just set it on the drag and rap it until it will come off the sand cone and then put more parting dust on the sand cone and then put the bell back on and then ram the cope. Then hopefully the bell will come with the cope and you can then remove it.

  • @swdweeb
    @swdweeb2 ай бұрын

    Yep. A lot of the release comes from the pattern prep. This one was pretty smooth on the inside but not like glass. As a result it wants to grab sand as it is being lifted.

  • @TheJohndeere466
    @TheJohndeere4662 ай бұрын

    You could also measure the volume by putting say 100 cc of water in a 200 cc measuring cup and then add the chunk of aluminum and then read the graduation on the measuring cup. subtract the two measurements and you have the volume.

  • @swdweeb
    @swdweeb2 ай бұрын

    Ok

  • @jimirk6226
    @jimirk62262 ай бұрын

    Nice

  • @swdweeb
    @swdweeb2 ай бұрын

    Thanks, I’m still using them all these years later 😄

  • @3dguy839
    @3dguy8392 ай бұрын

    Sand clay Looked way to dry

  • @BCBennyCAN2
    @BCBennyCAN22 ай бұрын

    Thank you for this. I just bought a PW 153 lbs. It is in excellent shape (I think from 1 -1 -3), one from 1905 made in England. I am so excited, as I had a Volcan 90 lbs, 1940s (not so good).

  • @swdweeb
    @swdweeb2 ай бұрын

    Congratulations on your find. I've still got mine :-D

  • @3dguy839
    @3dguy8392 ай бұрын

    Its says Pleases subscribe

  • @swdweeb
    @swdweeb2 ай бұрын

    Either that or "Yehova Elohim"

  • @1crazypj
    @1crazypj3 ай бұрын

    Old video but dah-yum I bin saying aluminum wrong for last 60 years (more or less) Never knew anything about the history of it before.

  • @swdweeb
    @swdweeb3 ай бұрын

    Yeah it’s kinda a crazy story of how we diverged from the rest of the world on its name.

  • @3dguy839
    @3dguy8393 ай бұрын

    If BigstackD were having it I think he might crack open a bottle of his favorite suds

  • @swdweeb
    @swdweeb3 ай бұрын

    You forgot to add that vegemite and BigD's beer are made in the PRC

  • @aliquis07
    @aliquis073 ай бұрын

    minute 6:15, hahahahaha a guy s free fall picture

  • @swdweeb
    @swdweeb3 ай бұрын

    One of my better videos, in my humble opinion.

  • @aliquis07
    @aliquis073 ай бұрын

    buen video, valio la pena ver los 17 minutos

  • @swdweeb
    @swdweeb3 ай бұрын

    17 minutes you will never get back :-D

  • @kipsimpson2332
    @kipsimpson23323 ай бұрын

    BigstackD sent me. You are a fantastic teacher. I am so glad these videos are in the world. Thank you!

  • @swdweeb
    @swdweeb3 ай бұрын

    Thank you for your kind comment. I really appreciate it.

  • @3dguy839
    @3dguy8393 ай бұрын

    Sorry I was just informed that almost everything is made in PRC😢😮

  • @johnallen8680
    @johnallen86803 ай бұрын

    Great videos. Very informative.. However I've noticed that up to now you haven't mentioned 'feeders' ( the additional void that fills with metal to keep the casting supplied with molten metal as it cools preventing shrinkage) I can see that there is in effect a bit of a one on top of the spin trap, but I'd have thought much too small to feed that large block of casting. The spin trap/feeder ( ? ) would have solidified well before the centre of the large casting. I'm really surprised that it appeared so good and no shrinkage or signs of deforming.

  • @swdweeb
    @swdweeb3 ай бұрын

    If you keep going, you'll get there. Feeders are actually the last video in the series. kzread.info/dash/bejne/kWeg2c57qJmTiaQ.html I will tell you I wasn't very happy with the experiment results I did in that video. There is another that is somewhat related but not really kzread.info/dash/bejne/ooebqJl7ZZiskdY.html

  • @johnallen8680
    @johnallen86803 ай бұрын

    @@swdweeb Yes have seen your really good video on feeders, that's why I was rather surprised that there wasn't a substantial one placed adjacent to that huge cube in the molding. Despite this the resulting casting looked surprisingly good from where I was looking.. Anyway, at the moment I'm just an armchair foundryman ! I've had to stop work due to ill health so I've been binge watching casting videos.. My other fields of armchair 'expertise' include : * Arc, MIG ,TIG welding & related metalworking and tools. * Woodworking & related tools. * Small generator service and repair. All very well, but not much use to me till I get back on my feet ! 😁