ZD30 CRD Injector pump seal replacement

2009 Nissan Patrol ZD30 common rail /ZD30DDTI
Leaking diesel from common rail injector pump
Leaking from radial piston head/cap
Detected as semi clear fluid leak onto from diff housing.
Luckily was the piston accessible from under the car.
Piston removed (4 T40 Torx head M8 bolts) and seals replaced with success.
Link to diagram: dieselcatalog.online/en/bosch/...
Be very careful to be clean as small contamination can cause fuel system damage or failure!!
Part numbers:
Bosch common rail pump: 0445010196
Small O ring: F01M100049
Large O ring: F01M100050
Seal: F01M100599 OR F01M102261
$45 for all 3 seals from PatrolApart (Australia)
Link: patrolapart.com.au/product/ni...

Пікірлер: 10

  • @derickmorante7363
    @derickmorante7363 Жыл бұрын

    Nice work mate have the same issuie at the moment. Did u remove any of the intake to gain access to the cap? Cheers

  • @jamesgarage1223

    @jamesgarage1223

    Жыл бұрын

    Hey mate, I was lucky it was the bottom piston assembly so could access the cap from underneath. Unsure on access from the top.

  • @radhaseeraj8583
    @radhaseeraj85833 жыл бұрын

    How does the piston at the side mounts up *spring-metal ball-piston* or* metal ball-spring-piston. Mine's came apart.not shure how to mount it up

  • @johna3530
    @johna35303 жыл бұрын

    Hey there , John here . Im in melbourne..i have same leak on my o8 crd. Can you tell me where i can get the seals. Specially the big one or did you not need it , cheers

  • @Fletch889
    @Fletch8893 жыл бұрын

    Hey mate. I have the same issue and can only find a listing for 1 of the o rings on patrolapart website. Do you know anyone else that sell the kit?

  • @jamesgarage1223

    @jamesgarage1223

    3 жыл бұрын

    I don’t sorry mate , If you search the Bosch part numbers in the description I think you’ll be able to find some genuine on eBay or something.

  • @Fletch889

    @Fletch889

    3 жыл бұрын

    @@jamesgarage1223 i spoke to the guys at patrol apart and they found the other o rings. Dont know why they dont sell it as a kit of 3. Next problem i have is the springs dropped out of the plunger and i cant figure out where they tiny spring and seat sits. A bit of brain damage but better than spending thousands on a new pump haha

  • @jamesgarage1223

    @jamesgarage1223

    3 жыл бұрын

    Good to hear. Make sure you put it all back together the right way. If you don’t it will destroy the pump and contaminate the whole fuel system.

  • @mauricioiamazato7609
    @mauricioiamazato76094 жыл бұрын

    where do you sell this pump repair?

  • @andrewdavis9021

    @andrewdavis9021

    4 жыл бұрын

    Read the video description.