I Stripped a £250,000 Formula 1 Gearbox
Автокөліктер мен көлік құралдары
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I got to see something really cool. I got to open up a modern F1 gearbox and see how it works -- and these things cost upwards of £250,000 each, with the F1 teams spending about £7 million a year on them.
So, of course, I wanted to see and touch the materials and understand exactly how a Formula One car changes gears - from when the driver pulls the paddle through to the gearbox selecting the next gear.
And how they work is actually pretty simple, and, incredibly clever all at the same time.
So, a few weeks ago, I was invited to TDF - a company that restores old F1 cars for private owners - and gives old F1 cars a new lease of life.
Thanks to TDF, you can find out more:
Website - tdf.co.uk
Facebook - / powerbytdf1
Instagram - / powerbytdf
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#Formula1 #Gearbox #Gears
Пікірлер: 413
Even though I no longer turn a wrench due to physical issues, I still love learning about stuff like this. Truly fascinating.
@Schmayrak
7 күн бұрын
hope you get well soon mate :)
@bluej511
7 күн бұрын
Same here my friend, I have 20+ years experience but still work on my own car here and there.
@Josh-oe4ex
7 күн бұрын
Same here. Miss building cars (back injuries) but this guy is so interesting to watch. Makes me long for those days again
@Popeye_Ratheesh
7 күн бұрын
Get well soon❤
@queden1841
7 күн бұрын
I never do bc im just too incapable and enjoy learning about it aswell. I think working on cars and learning about the mechanics of them are two separate things.
I’m always amazed at the narrowness of the gears, considering the power they have to transmit ❤
@SocietyUnplugged
7 күн бұрын
I would disagree if those gears were designed for the V10/V8 era because low torque engines. The hybrid engines have 3 times more torque but it seems that the gears aren't any wider which amazes me as well.
@bertram-raven
7 күн бұрын
This is why they are straight cut. Road car gear are not straight cut to drastically reduce noise but as a result need to be thicker and heavier to prevent skipping and the inherent sideways torque of angle cut gears. Even in multi-thousand Nm industrial engines the straight cut gears are thin - this predates anything similar in F1. Indeed, 1920s busses had them, but they were not seamless and in a "crash" configuration with no synchro drive dogs.
@ramosel
7 күн бұрын
@@SocietyUnplugged But, the gear width is still based on the torque the gear transmits... for strength and durability. 1st gear must transmit much more torque and is wider than say 5th gear which sees less torque (due to gear ratios). I believe beryllium is still banned (health issues) but there are some OMG alloys out there that have taken gear strength to new heights... as well as costs... material and machining. Grumman holds the patents on some very exotic alloys. My contact won't say who is using which ones, only that they are being used. This is where the FIA's stupidity on "cost cutting" becomes painfully obvious. Ideally, in racing, you want just enough strength to last the race and 50 more feet. But the FIA saw that as wasteful and threw in the multi-race engine and gearbox rules. So now the gearboxes (and motors) have to last longer... but to get there they had to go to more expensive materials and machining costs. So no money was saved but the FIA can put on their addlepated "Green" smile.
@bobolulu7615
6 күн бұрын
The shaft spacing, when wider apart, means the chord line of power introduced to the gear teeth, is flatter and the force is therefore along a thicker part of the gear tooth. Also there are several teeth always in engagement, lowering the amount of torque loading on each gear tooth.
@chiefdenis
6 күн бұрын
Materials man
Clearly got a very classy audience as I can't believe and disappointed that after a quick flip down the comments nobody has made a "stressed member" joke.
@MrMuz99
7 күн бұрын
I didn't go there until I read your comment, get your head out the gutter! 😂
@MrHiBeta
7 күн бұрын
“Stressed member with its load going through it”
@njg26.gustav12
7 күн бұрын
Because it takes a " stressed member" to be into this kinda stuff...
@1Three8Fiver
7 күн бұрын
@@MrHiBeta Legend! :D
@bobdog4379
6 күн бұрын
Fnaar Fnaaar.
They could buy the house I'm renting with that transmission...
@bertram-raven
7 күн бұрын
My current monthly rent is more than my parents paid for their first house. I am sure rents will soon catch up with gearbox prices.
@rhyswilliams4893
7 күн бұрын
@@bertram-raven so depressing that that's actually plausible.
@RogerKeulen
7 күн бұрын
Or fill up your gas tank 1000 times. Ohh, wait... No, sorry. 999 times.... 998.... 997.... 996....
So it's basically a double clutch gearbox but if you get it wrong you don't burn a clutch but the gearbox explodes 😂
@SupremeRuleroftheWorld
3 сағат бұрын
pretty sure it would break the car in half.
I do work for the company that makes the microhydraulics for these. Super cool to see.
@RogerKeulen
7 күн бұрын
Do you know how the timing of the gearbox works ?
@brycedonfrancisco2926
7 күн бұрын
@@RogerKeulen I do security, not engineering
Tractors have had "stressed members" for years. With straight cut gears and I'm told the crown wheel and pinion are straight cut too, that thing would need a loud exhaust noise to drown out the transmission noise.
What happened to your "driving upside down" challenge?
@captiannemo1587
5 күн бұрын
Costs
@mediarblx_npc
5 күн бұрын
Not got enough moneys
Great video and I'd often wondered how the seamless shift worked. It's cool to see that the gearboxes are still effectively an old school manual box, with a lot of newer technology incorporated into them.
@chiefdenis
6 күн бұрын
Simplicity is king, and manual will always be the king of simplicity
As a mechanic and F1 fan i love this type of content! Thanks!
I have no freaking clue after watching all of that, but thanks so much for taking your time to explain it. At least I understand a little more and I can appreciate more the design/engineering these guys make. 💙
This is why F1 is so important to the future of our Automobiles.
Yep love the tech, no one else does it so clean and understandable
My first career many years ago was as a heavy equipment mechanic....I used to remove these massive transmissions from time to time for repair. Its very surprising to me to see how simple and light the F1 transmissions are and that they can withstand the shifting at such high revs and not blow apart. I wonder, how long do they actually last ?
@chiefdenis
6 күн бұрын
They can last 6 races (p3 to quali, to race) or more, ~400km per weekend = ~2400 high stress kms.
@vv247
6 күн бұрын
@@chiefdenis very cool ... 6 races , thats pretty good !
@ScottDukesRealEstate
2 күн бұрын
You may remember they pointed out an oil pump early in the program which helps cool the transmission and insure better oil distribution/volume compared to similar transmissions that just have the gears sitting in the oil to distribute it. Most likely helping longevity of the trans. Something I didn't realize was the two shift drums. I thought they had two separate clutches and gear systems that were independent of each other. One for odd and one for even gears. This way they could shift independently. Shifting delay between the two could then be determined electronically and easily tuned. With the approach used in the video requires just another drum like a self playing piano. Less complicated and less weight. Very cool.
The MotoGP seamless gearbox is even more fascinating, it's different in concept
@Mudux
6 күн бұрын
yeah, this F1 gearbox isn't really seamless.
@LucianoBenvenuto-vy6vc
6 күн бұрын
@@Mudux i think they use this method because I think that is more reliable and they really wanted just a quicker and smoother shift. In bikes the main target is to cancel the "kick" from the tork of the shift, that can unsettle the bike a lot more than a car. But anyway from the beauty of engineering I think MotoGP wins 😊
@srinitaaigaura
6 күн бұрын
@@LucianoBenvenuto-vy6vcTill today I have never seen any video which even remotely covers what kind of magic they do inside MotoGP boxes. The tech is more top secret than some national secrets..😂
@LucianoBenvenuto-vy6vc
6 күн бұрын
@@srinitaaigaura unfortunately I don't remember where, but I've seen it documented a couple years ago somewhere.. and if I'm not wrong Ducati has presented a patent here in Italy for a seamless gearbox for street bikes (I believe for possible use in SBK) It would be very expensive but I think give it some time maybe it would become reality someday
@colinbowman8816
6 күн бұрын
The heck? Motogp boxes aren't the same as mass production superbikes? I need to go check this out.
No voice ever needed this much sizzle and high end energy. Its exhausting.
I remember when the seamless gearboxes come out on MotoGP, it was fashinating and not many information were released about them. I thought it was something way more complicated than a simple syncronized double barrel system.
F1 gearbox is simpler than the 4-speed manual one on the Pinto that I took apart to fix during high school. They got rid of the synchomashs as F1 mechanics can't wrap their head around how they work.
@tedecker3792
Күн бұрын
Synchromesh is old school tech.
I have 0 mechanic knowledge but these types of videos are very interesting. I love f1 and its very cool to see the inside of the cars :)
This is by far my favourite recent video! Great technical insight :)
I love the in depth technical content. Thank you for sharing.
Wow! Loved this content, really super interesting. Thanks Scott.
"A Torsion Bar is a Spring, of course.." It's just the other way round, but the point is valid none the less. Amazing structural integrity in it.Colin Chapman would not be much impressed but Emerson Fittipaldi would, though !
I knew it, I knew there were gears in there.
It would be a dream to own and work in that kind of workshop. Mad respect to them!
By all means please do more of this type of content Scott! Really enjoyed it.
An Xtrac gearbox - legendary transmission company. Great video!
What a video you put out thank you very much!!! Great job explaining the gearbox collaborating with TDF 👏🏼
Super cool! Thank you for giving us such a detailed look at the inner workings of an F1 transmission!
Very nice explanation. Although you forgot to show the 1m spacer between engine and gearbox that the cars have today😅
Love teardowns and explanations of cool racing tech, more of this please ❤
What an amazing experience, congrats to you for knowing your stuff, and getting to touch it, not including what's not in the video that we saw, naturally. But very entertaining and interesting at the same time, I can see why your sponsor sponsors such things. Cheers!
Silly question: Where did the term "Dogs" on the rings come from? Love your insider access to this world.
@Sakehime
7 күн бұрын
"This word usage is a metaphor derived from the idea of a dog (animal) biting and holding on, the "dog" name derived from the basic idea of how a dog jaw locks on, by the movement of the jaw, or by the presence of many teeth" From Wikipedia
@kayzrx8
6 күн бұрын
@@Sakehime the fact that you credited Wiki for that says alot, you a real one
That was a great vid. I didn't expect the pitch of the gears to be that coarse in F1. Also you can definitely tell how 3d printing is revolutionizing machines, casting that housing, or machining it from a billet would be incredibly difficult by comparison.
Love it! It is way more simple than thought
I almost didn't watch this but I LOVED it! Thanks man, only the most intelligent & knowledgeable can learn and teach simultaneously. Big ups
I love the level of detail you go to in your videos. Keep it up!
This is somewhat different than the gearbox on the Tyrrell 022 that I worked on. The cases were made of magnesium and there was only one selector barrel.
I'm so glad you mentioned indeterminate design, his videos where he makes an aerodynamic beast of a remote controlled car are brilliant
And in the first lap out of the pit's you need to program these two rotating bars. That's why Max had to go to all the gears in Hungary on a wet track and made a mistake going to the grid. Thus making everything going in sync. So, it's pretty precise how they to that. Precise enough to change overnight or temprature cycle.
Never knew F1 gearboxes were this full of tech and precision. This video was incredibly informative and well put together. The seamless shift technology seems like a game-changer in the sport.
Happy to let you know that I like this content and would like you to make more. The engineering in F1 is endlessly fascinating.
Best video, thought about it for years how they do it. Especially the seamless shifting always talked in Motogp. Thanks made.
Great details! Really cool to see both inside and outside of the gear box. Can they do weld repairs to the 3D printed titanium gear box casing? Like if a mounting point got cracked or something like that...
Amazing.. Thanks for the insight.
That is actually crazy, engineers deserve way much more credit! Hopefully one day i will become one myself!
@AdaptivePhenix
10 сағат бұрын
Yup, the unsung heroes of F1
Informative as always
Thx for your info
Brilliant. Love to see more. My head kinda hurts but I think I get it.
Thanks for the interesting video. Well done
Your videos are the best!
@scott i was waiting for this one, thx so much!!!!
What an excellent video! Very well done.
Love this hardware tech stuff. I will watch these every time.
I love your work man. Thank you so much for making such awesome and insightful content! I love learning and getting to see the details like this is amazing :)
10:10 someone trying to summon a hadouken in the bottom right 😂 Great video! Love the nerdy F1 content like this!
Yes! More of these mechanical breakdowns. 👍🏼 Also, would love to see more on how repairs are made during a race. How far will teams go to get a car back out on the track just to get a Finish? What are the rule restrictions regarding repairs? And what about between races? How far do teams go before a car is deemed “totaled” and abandoned? Finally, tell us about cannibalization. What can be salvaged, and how often do teams truly build a new car from the ground up and not rely on reclaimed parts? Thanks❣️
Great video Scott!
Anybody who has stripped and rebuilt an old motorcycle gearbox (e.g. the AMC/Norton box from my 1966 Norton 650SS) would recognise much of that box, selector cam (although on the AMC it's a slotted plate) with multiplate clutch, but without dog rings (they're directly on the gears), reverse, and the dual selector cam.
@tcmtech7515
7 күн бұрын
Or a riding lawnmower transmission.
@martykath4427
2 күн бұрын
Any Japanese bike does it better.
Thanks for those informations ! :D I'll take that as direct knowledge for my formation next year to become a race car mecanic (at le Mans FFSA academy) 😁 (man i'm so happy to be selected as a student there and i think channels like this are a part of it)
At first I was a bit surprised that F1 cars still have an actual reverse gear. After all, why not just use the hybrid system for that, and reverse on electric power alone. But then I realized where the MGU-K is placed in the whole power unit......yeah, that's not gonna work... But impressive piece of angineering, and very cool to see!
brilliant video. thanks for the insight.
Just like a bike gearbox, where it's called a positive stop mechanism and has been in use since the 1930's in basically the same form. A bike gearbox, well, a modern type anyway, can be shifted without using the clutch, by slightly rolling off the throttle. Although there are now quick shifts where the ignition is momentarily killed by the ecu to allow almost instant shifts. I remember discovering that F1 used the same system as bikes in the late 80's and wondering whether it was influenced by a biker F1 designer! That double selector system is very ingenious though! Most impressive thing for me here is the 3d printed Ti gearcase, wow!
This is awesome, thank you!
Love this video. More of these please!
As software developper, I'm always fascinated to see mechanical parts working. I'm used to see things working moved 'only' by logic.
Loved this - much more, please.
Thanks for the excellent video! It is difficult to picture how a titanium 3D printed part works. Awesome tech!
Good, well explained video ,Thanks.
This video was great, thanks! Also the 1924 Type 35 Bugatti used the engine as stressed member :)
Considering the amount of power transmitted, I'm most impressed by those drive dogs which take as much force as anything in there and are the smallest part. Impressive stack of friction discs in the clutch of such small diameter. East to see how just a brush of a barrier in practice makes the mechanics see stars knowing how big a job it is if that housing is cracked.
This is good content Scott. keep them coming.
The dual barrel setup is ingenious, and it's basically a more hardcore version of a DCT in a car, just with two selector barrels instead of two clutches. Makes me think if it's ever going to be implemented on a high-performance motorcycle with a mechanical linkage instead of a hydraulic valve.
what an amazing idea for a business, kudos to TDF
F1 tech is always so alien. Very cool video
I have long wanted to see this. It is hard to believe the stresses these parts withstand and how long they persist in doing so.
Excellent video!
Wow!! Thank you :)
Wow. Super cool!
I know understood how a gearbox works ty Scott :D
Fantastic video!!
It's amazing that the dogs can transmit all that power, being as small as they are. Unless I got it wrong - they are a very high stress part in the system.
Awesome! Please sir, more 🤘
Great informative video. Wow. How does it ever handle the power???
amazing content keep it up (it is kind a of motivation)
2:01 so basically it's like a tractor 🤣
Best gearbox made!!!!!!!
Its Just like so many gearboxes out there running in Cars and motorbikes
Great video
Great one, thanks 👍💪✌
Motorcycle was the first thing that came to mind.
Pretty much looks like a motorcycle gearbox very cool. Long live the dog box 📦 ❤
That is SO cool!! One thing I've wondered about is ... does the driver, or a computer, decrease the throttle during a shift to avoid breaking the tires loose?
Fantastic video.
They also put ref and sync sensors on the shafts (same sensors used for engine cam shaft timing for fuel and ignition) to know when the dogs won’t line up for the next gear to be able to seamless shift with a single clutch. That’s why when you hear the engineers say “we have lost gear box ref or gear box sync” they can still shift but not as quickly and also not advised to shift until it comes back online if at all as it can result in box damage if you bash dogs.
Can you also do a vid on the F1 electronics and engine mapping ? Thus what are the boxes from the FIA and what are there own. And what is all allowed from the electronics side. Like what can you do on track and what in the pits or driving through the pits.
I know a man who machines selector forks for F1 gearboxes, their gearbox was used for years successfully. They then put a camera in the gearbox and he said the shafts and forks were visibly bending😮.
Its old style F1 & LMP1 gearbox. From about 2013-2014 F1 and LMP1 use cassette type gearbox, where there are the stressed casing from CF and unstressed gearbox inside. More efficient because you can change the suspension arm points without changing the whole gearbox case
Very interesting Thanks for sharing 👍😎👍
I like this content and would like to see you make more.